{"id":349,"date":"2017-11-03T21:07:49","date_gmt":"2017-11-03T21:07:49","guid":{"rendered":"https:\/\/featherind.com\/?page_id=349"},"modified":"2019-07-23T18:07:49","modified_gmt":"2019-07-23T18:07:49","slug":"the-process","status":"publish","type":"page","link":"https:\/\/featherind.com\/down-information\/the-process\/","title":{"rendered":"The Process"},"content":{"rendered":"<body><p>[et_pb_section bb_built=\u201d1\u2033 fullwidth=\u201don\u201d specialty=\u201doff\u201d _builder_version=\u201d3.0.82\u2033 box_shadow_position=\u201douter\u201d custom_css_main_element=\u201dborder-bottom: 4px solid #86754d;\u201d][et_pb_fullwidth_post_title _builder_version=\u201d3.0.82\u2033 title=\u201don\u201d meta=\u201doff\u201d author=\u201don\u201d date=\u201don\u201d categories=\u201don\u201d comments=\u201don\u201d featured_image=\u201doff\u201d featured_placement=\u201dbelow\u201d text_color=\u201dlight\u201d text_background=\u201doff\u201d title_text_color=\u201d#ffffff\u201d title_line_height=\u201d1.4em\u201d border_style=\u201dsolid\u201d box_shadow_position=\u201douter\u201d background_image=\u201dhttps:\/\/featherind.com\/wp-content\/uploads\/2017\/10\/goose-banner.jpg\u201d title_font_size=\u201d44px\u201d custom_padding=\u201d160px|||\u201d title_text_align=\u201dleft\u201d meta_text_align=\u201dleft\u201d \/][\/et_pb_section][et_pb_section bb_built=\u201d1\u2033 fullwidth=\u201doff\u201d specialty=\u201doff\u201d _builder_version=\u201d3.0.82\u2033 custom_padding=\u201d10px|0px|0px|0px\u201d box_shadow_position=\u201douter\u201d][et_pb_row _builder_version=\u201d3.0.82\u2033 box_shadow_position=\u201douter\u201d custom_padding=\u201d0px|0px|0px|0px\u201d][et_pb_column type=\u201d4_4\u2033][et_pb_dcsbcm_divi_breadcrumbs_module _builder_version=\u201d3.0.82\u2033 hide_homebreadcrumb=\u201doff\u201d homebreadcrumbtext=\u201dHome\u201d separator=\u201dsep-pipe\u201d hide_currentbreadcrumb=\u201doff\u201d homebreadcrumborientation=\u201dleft\u201d background_layout=\u201dlight\u201d fontsbreadcrumbs_font_size_tablet=\u201d51\u2033 fontsbreadcrumbs_line_height_tablet=\u201d2\u2033 fontsseperator_font_size_tablet=\u201d51\u2033 fontsseperator_line_height_tablet=\u201d2\u2033 fontsbreadcrumblinks_font_size_tablet=\u201d51\u2033 fontsbreadcrumblinks_line_height_tablet=\u201d2\u2033 box_shadow_position=\u201douter\u201d \/][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section bb_built=\u201d1\u2033 fullwidth=\u201doff\u201d specialty=\u201doff\u201d][et_pb_row _builder_version=\u201d3.0.82\u2033 background_color=\u201d#f6f6f9\u2033 box_shadow_position=\u201douter\u201d module_alignment=\u201dcenter\u201d make_equal=\u201don\u201d custom_padding=\u201d40px|60px|40px|60px\u201d custom_padding_tablet=\u201d30px|40px|30px|40px\u201d custom_padding_phone=\u201d5px|5px|5px|5px\u201d custom_padding_last_edited=\u201don|phone\u201d][et_pb_column type=\u201d4_4\u2033][et_pb_blurb _builder_version=\u201d3.0.82\u2033 title=\u201dProcessing Down and Feathers\u201d url_new_window=\u201doff\u201d use_icon=\u201doff\u201d use_circle=\u201doff\u201d use_circle_border=\u201doff\u201d icon_placement=\u201dtop\u201d use_icon_font_size=\u201doff\u201d box_shadow_position_image=\u201douter\u201d background_layout=\u201dlight\u201d header_font=\u201d|on|||\u201d header_font_size=\u201d22\u2033 header_text_color=\u201d#0e2855\u2033 body_text_align=\u201dcenter\u201d body_font_size=\u201d16\u2033 border_style=\u201dsolid\u201d box_shadow_position=\u201douter\u201d header_text_align=\u201dcenter\u201d text_orientation=\u201dcenter\u201d]<\/p>\n<p>Feather Industries uses a five stage cleaning process that thoroughly and effectively cleans and sanitizes Down and feathers and then separates and sorts the down and feathers according to their size and weight ensuring a superior quality product exceeding all Canadian and international standards.<\/p>\n<p style=\"text-align: center;\"><strong>De-dusting | Washing | Drying | Sorting | Bagging<\/strong><\/p>\n<p>[\/et_pb_blurb][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section bb_built=\u201d1\u2033 fullwidth=\u201doff\u201d specialty=\u201doff\u201d][et_pb_row][et_pb_column type=\u201d1_3\u2033][et_pb_image _builder_version=\u201d3.0.82\u2033 src=\u201dhttps:\/\/featherind.com\/wp-content\/uploads\/2017\/11\/dedusting.jpg\u201d show_in_lightbox=\u201doff\u201d url_new_window=\u201doff\u201d use_overlay=\u201doff\u201d always_center_on_mobile=\u201don\u201d border_style=\u201dsolid\u201d force_fullwidth=\u201doff\u201d show_bottom_space=\u201don\u201d box_shadow_position=\u201douter\u201d \/][et_pb_image _builder_version=\u201d3.0.82\u2033 src=\u201dhttps:\/\/featherind.com\/wp-content\/uploads\/2017\/11\/dedustingdiagram.jpg\u201d show_in_lightbox=\u201doff\u201d url_new_window=\u201doff\u201d use_overlay=\u201doff\u201d always_center_on_mobile=\u201don\u201d border_style=\u201dsolid\u201d force_fullwidth=\u201doff\u201d show_bottom_space=\u201don\u201d box_shadow_position=\u201douter\u201d \/][\/et_pb_column][et_pb_column type=\u201d2_3\u2033][et_pb_blurb _builder_version=\u201d3.0.82\u2033 title=\u201d1. De-Dusting System\u201d url_new_window=\u201doff\u201d use_icon=\u201doff\u201d use_circle=\u201doff\u201d use_circle_border=\u201doff\u201d icon_placement=\u201dtop\u201d use_icon_font_size=\u201doff\u201d box_shadow_position_image=\u201douter\u201d background_layout=\u201dlight\u201d header_font=\u201d|on|||\u201d header_font_size=\u201d22\u2033 header_text_color=\u201d#0e2855\u2033 body_text_align=\u201dleft\u201d border_style=\u201dsolid\u201d box_shadow_position=\u201douter\u201d content_max_width=\u201d800px\u201d]<\/p>\n<p>The dust removal system consists of the feeding equipment, pre-separator for the course waste, de-dusting for elimination of fine dust and foreign particles and filtering system for bagging of waste material.<\/p>\n<p>Baled Down and feathers weighing up to 500 Lbs are placed in the bale separator, broken apart and sent to the loading silo where they are dropped into the de-dusting machine and sent through a series of cycles to remove course waste and fine dust by a vacuum chamber. The naturally biodegradable material is bagged for landfill sites.<\/p>\n<p>The de-dusted Down and Feather are sent to the loading of the washing machine.<\/p>\n<p>[\/et_pb_blurb][\/et_pb_column][\/et_pb_row][et_pb_row][et_pb_column type=\u201d2_3\u2033][et_pb_blurb _builder_version=\u201d3.0.82\u2033 title=\u201d2. Washing system\u201d url_new_window=\u201doff\u201d use_icon=\u201doff\u201d use_circle=\u201doff\u201d use_circle_border=\u201doff\u201d icon_placement=\u201dtop\u201d use_icon_font_size=\u201doff\u201d box_shadow_position_image=\u201douter\u201d background_layout=\u201dlight\u201d header_font=\u201d|on|||\u201d header_font_size=\u201d22\u2033 header_text_color=\u201d#0e2855\u2033 body_text_align=\u201dleft\u201d border_style=\u201dsolid\u201d box_shadow_position=\u201douter\u201d content_max_width=\u201d800px\u201d]<\/p>\n<p>The washing system consists of the feeding equipment, washing chamber and centrifuge dryer.<\/p>\n<p>Down and Feather are sent to the loading silo, then up to 500Ibs at a time are dropped into the washer which has been filled with warm water. A biodegradable detergent and degreaser are added ensuring a thorough cleaning. A special rinsing procedure of up to 15 cycles takes palace to completely process and rinse away fine dust and residue.<\/p>\n<p>A sanitizing agent is added in the final rinsing process, eliminating bacteria, rendering the Down and Feathers hypo-allergenic, and ensuring they will stay cleaner and fresher. The Cleaned Down and Feathers are then sent to the Centrifuge which removes the bulk of the water through a brief cyclical motion. Once this is complete the Down and Feathers are sent to the loading silo of the Steam dryer.<\/p>\n<p>[\/et_pb_blurb][\/et_pb_column][et_pb_column type=\u201d1_3\u2033][et_pb_image _builder_version=\u201d3.0.82\u2033 src=\u201dhttps:\/\/featherind.com\/wp-content\/uploads\/2017\/11\/washing.jpg\u201d show_in_lightbox=\u201doff\u201d url_new_window=\u201doff\u201d use_overlay=\u201doff\u201d always_center_on_mobile=\u201don\u201d border_style=\u201dsolid\u201d force_fullwidth=\u201doff\u201d show_bottom_space=\u201don\u201d box_shadow_position=\u201douter\u201d \/][et_pb_image _builder_version=\u201d3.0.82\u2033 src=\u201dhttps:\/\/featherind.com\/wp-content\/uploads\/2017\/11\/washing-diagram.jpg\u201d show_in_lightbox=\u201doff\u201d url_new_window=\u201doff\u201d use_overlay=\u201doff\u201d always_center_on_mobile=\u201don\u201d border_style=\u201dsolid\u201d force_fullwidth=\u201doff\u201d show_bottom_space=\u201don\u201d box_shadow_position=\u201douter\u201d \/][\/et_pb_column][\/et_pb_row][et_pb_row][et_pb_column type=\u201d1_3\u2033][et_pb_image _builder_version=\u201d3.0.82\u2033 src=\u201dhttps:\/\/featherind.com\/wp-content\/uploads\/2017\/11\/drying.jpg\u201d show_in_lightbox=\u201doff\u201d url_new_window=\u201doff\u201d use_overlay=\u201doff\u201d always_center_on_mobile=\u201don\u201d border_style=\u201dsolid\u201d force_fullwidth=\u201doff\u201d show_bottom_space=\u201don\u201d box_shadow_position=\u201douter\u201d \/][et_pb_image _builder_version=\u201d3.0.82\u2033 src=\u201dhttps:\/\/featherind.com\/wp-content\/uploads\/2017\/11\/drying-diagram.jpg\u201d show_in_lightbox=\u201doff\u201d url_new_window=\u201doff\u201d use_overlay=\u201doff\u201d always_center_on_mobile=\u201don\u201d border_style=\u201dsolid\u201d force_fullwidth=\u201doff\u201d show_bottom_space=\u201don\u201d box_shadow_position=\u201douter\u201d \/][\/et_pb_column][et_pb_column type=\u201d2_3\u2033][et_pb_blurb _builder_version=\u201d3.0.82\u2033 title=\u201d3. Drying system\u201d url_new_window=\u201doff\u201d use_icon=\u201doff\u201d use_circle=\u201doff\u201d use_circle_border=\u201doff\u201d icon_placement=\u201dtop\u201d use_icon_font_size=\u201doff\u201d box_shadow_position_image=\u201douter\u201d background_layout=\u201dlight\u201d header_font=\u201d|on|||\u201d header_font_size=\u201d22\u2033 header_text_color=\u201d#0e2855\u2033 body_text_align=\u201dleft\u201d border_style=\u201dsolid\u201d box_shadow_position=\u201douter\u201d content_max_width=\u201d800px\u201d]<\/p>\n<p>The Drying System consists of the Feeding Equipment,Steam Dryer, Cooling Chamber and Filter System for coarse dust.<\/p>\n<p>Down and Feathers are sent to the loading silo and fed into the Steam Dryer where the temperature is raised to 100 degrees Celsius drying and sterilizing them. They are then transferred to the cooling Chamber and are kept in continuous motion through air circulation in a large Cylinder.As they are cooled and fluffed coarse dust is removed through a filter system.<\/p>\n<p>The Washed, Dried and Sterilized Down and Feathers either bagged, or may sent to the loading silo of the sorting Machine.<\/p>\n<p>[\/et_pb_blurb][\/et_pb_column][\/et_pb_row][et_pb_row][et_pb_column type=\u201d2_3\u2033][et_pb_blurb _builder_version=\u201d3.0.82\u2033 title=\u201d4. Sorting System\u201d url_new_window=\u201doff\u201d use_icon=\u201doff\u201d use_circle=\u201doff\u201d use_circle_border=\u201doff\u201d icon_placement=\u201dtop\u201d use_icon_font_size=\u201doff\u201d box_shadow_position_image=\u201douter\u201d background_layout=\u201dlight\u201d header_font=\u201d|on|||\u201d header_font_size=\u201d22\u2033 header_text_color=\u201d#0e2855\u2033 body_text_align=\u201dleft\u201d border_style=\u201dsolid\u201d box_shadow_position=\u201douter\u201d content_max_width=\u201d800px\u201d]<\/p>\n<p>The sorting System consists of the feeding Equipment, Sorting Machine and Filtering System for fine dust.<\/p>\n<p>Up to 200 Lbs of Down and Feathers are sent to the loading silo where small batches are dropped into the sorting Machine and separated by swiftly circulating air in vertical chambers that have hinged doors on each compartment. Less buoyant Feathers settle into compartments according to their size and weight. The much prized Down accumulates in the last compartment. This process may take up to 4 hours to fully separate the Down and Feathers.<\/p>\n<p>Throughout the sorting process fine dust and impurities are removed through a filter system. The separated Down and feathers are now sent to the Bagging System.<\/p>\n<p>[\/et_pb_blurb][\/et_pb_column][et_pb_column type=\u201d1_3\u2033][et_pb_image _builder_version=\u201d3.0.82\u2033 src=\u201dhttps:\/\/featherind.com\/wp-content\/uploads\/2017\/11\/sorting-1.jpg\u201d show_in_lightbox=\u201doff\u201d url_new_window=\u201doff\u201d use_overlay=\u201doff\u201d always_center_on_mobile=\u201don\u201d border_style=\u201dsolid\u201d force_fullwidth=\u201doff\u201d show_bottom_space=\u201don\u201d box_shadow_position=\u201douter\u201d \/][et_pb_image _builder_version=\u201d3.0.82\u2033 src=\u201dhttps:\/\/featherind.com\/wp-content\/uploads\/2017\/11\/sorting-diagram.jpg\u201d show_in_lightbox=\u201doff\u201d url_new_window=\u201doff\u201d use_overlay=\u201doff\u201d always_center_on_mobile=\u201don\u201d border_style=\u201dsolid\u201d force_fullwidth=\u201doff\u201d show_bottom_space=\u201don\u201d box_shadow_position=\u201douter\u201d \/][\/et_pb_column][\/et_pb_row][et_pb_row][et_pb_column type=\u201d1_3\u2033][et_pb_image _builder_version=\u201d3.0.82\u2033 src=\u201dhttps:\/\/featherind.com\/wp-content\/uploads\/2017\/11\/bagging-system.jpg\u201d show_in_lightbox=\u201doff\u201d url_new_window=\u201doff\u201d use_overlay=\u201doff\u201d always_center_on_mobile=\u201don\u201d border_style=\u201dsolid\u201d force_fullwidth=\u201doff\u201d show_bottom_space=\u201don\u201d box_shadow_position=\u201douter\u201d \/][et_pb_image _builder_version=\u201d3.0.82\u2033 src=\u201dhttps:\/\/featherind.com\/wp-content\/uploads\/2017\/11\/bagging-system-diagram.jpg\u201d show_in_lightbox=\u201doff\u201d url_new_window=\u201doff\u201d use_overlay=\u201doff\u201d always_center_on_mobile=\u201don\u201d border_style=\u201dsolid\u201d force_fullwidth=\u201doff\u201d show_bottom_space=\u201don\u201d box_shadow_position=\u201douter\u201d \/][\/et_pb_column][et_pb_column type=\u201d2_3\u2033][et_pb_blurb _builder_version=\u201d3.0.82\u2033 title=\u201d5. Bagging System\u201d url_new_window=\u201doff\u201d use_icon=\u201doff\u201d use_circle=\u201doff\u201d use_circle_border=\u201doff\u201d icon_placement=\u201dtop\u201d use_icon_font_size=\u201doff\u201d box_shadow_position_image=\u201douter\u201d background_layout=\u201dlight\u201d header_font=\u201d|on|||\u201d header_font_size=\u201d22\u2033 header_text_color=\u201d#0e2855\u2033 body_text_align=\u201dleft\u201d border_style=\u201dsolid\u201d box_shadow_position=\u201douter\u201d content_max_width=\u201d800px\u201d]<\/p>\n<p>The separated Down and Feathers are removed from the various compartments of the sorting Machine. They are transferred (through a vacuum system) to large bags located inside each bagging chamber.<\/p>\n<p>Each bag represents a different and unique separated quality.<\/p>\n<p>Once the bags are filled they are removed, tied and labeled for identification and are now ready to be shipped to customers.Once the bags are filled they are removed, tied and labeled for identification and are now ready to be shipped to customers.<\/p>\n<p>[\/et_pb_blurb][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n<\/body>","protected":false},"excerpt":{"rendered":"<p>[et_pb_section bb_built=\u201d1\u2033 fullwidth=\u201don\u201d specialty=\u201doff\u201d _builder_version=\u201d3.0.82\u2033 box_shadow_position=\u201douter\u201d custom_css_main_element=\u201dborder-bottom: 4px solid #86754d;\u201d][et_pb_fullwidth_post_title _builder_version=\u201d3.0.82\u2033 title=\u201don\u201d meta=\u201doff\u201d author=\u201don\u201d date=\u201don\u201d categories=\u201don\u201d comments=\u201don\u201d featured_image=\u201doff\u201d featured_placement=\u201dbelow\u201d text_color=\u201dlight\u201d text_background=\u201doff\u201d title_text_color=\u201d#ffffff\u201d title_line_height=\u201d1.4em\u201d border_style=\u201dsolid\u201d box_shadow_position=\u201douter\u201d background_image=\u201dhttps:\/\/featherind.com\/wp-content\/uploads\/2017\/10\/goose-banner.jpg\u201d title_font_size=\u201d44px\u201d custom_padding=\u201d160px|||\u201d title_text_align=\u201dleft\u201d meta_text_align=\u201dleft\u201d \/][\/et_pb_section][et_pb_section bb_built=\u201d1\u2033 fullwidth=\u201doff\u201d specialty=\u201doff\u201d _builder_version=\u201d3.0.82\u2033 custom_padding=\u201d10px|0px|0px|0px\u201d box_shadow_position=\u201douter\u201d][et_pb_row _builder_version=\u201d3.0.82\u2033 box_shadow_position=\u201douter\u201d custom_padding=\u201d0px|0px|0px|0px\u201d][et_pb_column type=\u201d4_4\u2033][et_pb_dcsbcm_divi_breadcrumbs_module _builder_version=\u201d3.0.82\u2033 hide_homebreadcrumb=\u201doff\u201d homebreadcrumbtext=\u201dHome\u201d separator=\u201dsep-pipe\u201d hide_currentbreadcrumb=\u201doff\u201d homebreadcrumborientation=\u201dleft\u201d background_layout=\u201dlight\u201d fontsbreadcrumbs_font_size_tablet=\u201d51\u2033 fontsbreadcrumbs_line_height_tablet=\u201d2\u2033 fontsseperator_font_size_tablet=\u201d51\u2033 fontsseperator_line_height_tablet=\u201d2\u2033 fontsbreadcrumblinks_font_size_tablet=\u201d51\u2033 fontsbreadcrumblinks_line_height_tablet=\u201d2\u2033 box_shadow_position=\u201douter\u201d [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":116,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_monsterinsights_skip_tracking":false,"footnotes":""},"class_list":["post-349","page","type-page","status-publish","hentry"],"jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/featherind.com\/wp-json\/wp\/v2\/pages\/349","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/featherind.com\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/featherind.com\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/featherind.com\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/featherind.com\/wp-json\/wp\/v2\/comments?post=349"}],"version-history":[{"count":24,"href":"https:\/\/featherind.com\/wp-json\/wp\/v2\/pages\/349\/revisions"}],"predecessor-version":[{"id":716,"href":"https:\/\/featherind.com\/wp-json\/wp\/v2\/pages\/349\/revisions\/716"}],"up":[{"embeddable":true,"href":"https:\/\/featherind.com\/wp-json\/wp\/v2\/pages\/116"}],"wp:attachment":[{"href":"https:\/\/featherind.com\/wp-json\/wp\/v2\/media?parent=349"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}