Sistemas de Potencia en Perforación Offshore
Temas abordados
Sistemas de Potencia en Perforación Offshore
Temas abordados
Mechanical power transmission systems tend to limit the size and capabilities of drilling equipment due to their reliance on physical linkages such as belts, chains, and gears, which are more suited to handling smaller loads and precision control is difficult. Conversely, electrical transmission systems allow for larger, more complex equipment capable of handling higher loads due to efficient power conversion and distribution capabilities. Electrical systems also enable more flexibility and precision in operations, supporting innovations in automated and remote-controlled drilling technologies .
Vessels in offshore drilling operations fulfill various supportive roles crucial for maintaining uninterrupted operations. Drilling vessels provide platforms for drilling activities. Supply vessels ensure the delivery of necessary materials and provisions to offshore rigs. Tugboats and anchor handling vessels manage positioning and stability of the platforms. Firefighting vessels offer immediate response capabilities to tackle fires. Spill response vessels are essential for mitigating the environmental impact of spills, rapidly addressing hazards to marine environments and nearby operations .
Electrical power transmission systems on drilling rigs typically involve diesel engines driving alternators to generate AC power, which is then converted to DC via SCRs for high-torque operations. This system offers precise control and efficiency, minimizing mechanical wear. Hydraulic systems, on the other hand, use high-pressure fluid for power transmission, driven by electric motors or diesel engines. They are effective for operations requiring significant force but can be less efficient due to fluid resistance and leakage potential. Each system presents unique maintenance challenges; electrical systems require careful handling of electrical components while hydraulics need regular inspection to prevent leaks .
Modern drilling rigs primarily use electrical power transmission systems, whereas older systems relied on mechanical power transmission using components like belts, chains, and gears. The key benefit of modern electric systems is efficiency; they eliminate complicated and maintenance-intensive mechanical linkages. Diesel engines drive alternators to generate electricity, which is then used to power motors driving the critical components of the rig, such as winches and mud pumps. This approach simplifies the operation and allows for more precise control over power distribution and usage .
The rotary table system in drilling operations is responsible for the rotation of the drill string. It consists of several components: the rotary table itself, a square-shaped Kelly bar, and the master bushing. The rotary table turns the master bushing which, through the Kelly bar inserted into it, transmits the rotational motion to the drill string. The Kelly bar, extending through the master bushing to the drill pipes below, ensures that rotational energy is effectively converted to penetrate the strata. Various adapters and inserts allow the system to accommodate different pipe sizes .
Mud motors are crucial for directional drilling because they allow for rotational movement at the drill bit even when the drill string is not rotating. This is particularly important in directional or horizontal wells where the drill string cannot be rotated continuously. Mud motors are driven by the drilling fluid itself, making them efficient for deep wells. However, mud motors can generate high speeds, potentially overheating and damaging bearings if not carefully managed, presenting a significant operational challenge .
Hydraulic systems in offshore drilling provide power transmission by transforming fluid pressure into motion, which is beneficial for robust applications where high force is required. However, compared to electrical systems, they are generally less efficient due to fluid resistance and potential leaks. Maintenance of hydraulic systems can be more costly and time-consuming due to the need for regular checks on hoses and seals. Electric systems, while requiring careful handling of electrical components to avoid hazards, benefit from higher reliability and efficiency in power transmission. The precision control of electric systems also adds to their operational efficiency, reducing wear and tear on equipment .
Prime movers in offshore drilling platforms, typically large diesel engines, convert fuel into mechanical energy to power the entire drilling rig's operations. They are crucial for generating electricity, driving pumps, and supporting various auxiliary functions like drilling fluid management and equipment power. These engines produce a high torque output essential for continuous high-power demand and long drilling durations, making them indispensable for efficient and reliable platform operations .
The transition from AC to DC power systems in drilling operations has significantly enhanced the performance and efficiency of rig equipment. The use of an AC generator with a Silicon Controlled Rectifier (SCR) to convert AC to DC allows for precise speed and torque control, essential for heavy-duty applications like mud pumps and the draw-works. This capability improves energy efficiency, as DC motors provide consistent high torque and efficient use of power. Moreover, maintenance costs and operational issues, such as power inconsistencies and potential equipment failure, are reduced significantly, making DC systems advantageous over purely AC systems .
The Top Drive System (TDS) offers several advantages over the traditional rotary table and Kelly bar setup. Firstly, the TDS eliminates the need for the rotary table and the Kelly bar, simplifying the rig setup and reducing equipment maintenance. Moreover, it allows for continuous rotation of the drill string, thereby increasing efficiency. The TDS also facilitates drilling with triple stands of drill pipe instead of single stands, which significantly speeds up the drilling process by reducing the time spent making connections. This is especially advantageous when drilling directional or cluster wells, where maneuverability and speed are critical .