NÜVE SANAYİ MALZEMELERİ İMALAT VE TİCARET A.Ş.

WATER BATHS

BM 302 – BM 402

SERVICE MANUAL
CONTENTS Page

SECTION 1 INTRODUCTION 2

1.1. Purpose of the Service Manual 2

1.2. General Purpose of the Unit 2

SECTION 2 OPERATING PRINCIPLES 3

2.1. General Overview 3

2.2. Explanations of Functions 3
2.2.1. Power Supply Values 3
2.2.2. Main PCB 3
2.2.3. Keyboard and display PCB 4

SECTION 3 SERVICING 5

3.1. General Overview 5

3.2. General Failure 6
3.3. Temperature Regulation Operating Failure 7

SECTION 4 CALIBRATION 8

4.1. How To Measure the Actual Temperature 8

4.2. Calibration Procedure 8

SECTION 5 SPARE PART REPLACING 9

5.1. Access to Command and Control 9

5.2. Replacing Main PCB 9
5.3. Replacing Keyboard and Display PCB 9
5.4. Replacing Thermocouple 9
5.5. Replacing Heater 9
5.6. Replacing Plastic Panel 10
5.7. Replacing Water Pump 10

SECTION 6 DRAWINGS AND DIAGRAMS 11

6.1. Electric Circuit Diagram of BM 302 11

6.2. Electric Circuit Diagram of BM 402 12

SECTION 7 SPARE PART LIST 13

Spare Part List 17

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 SECTION 1

INTRODUCTION
1.1. PURPOSE OF THE SERVICE MANUAL

This manual includes servicing and maintenance information for BM 302 and BM 402
water baths. It is only to be used by technicians who were formerly trained by Nuve.
This manual informs the technicians about the operating principles, diagnosing and
repairing methods and spare part replacing.

In any problem which is not identified in this manual is determined, please contact to
Nuve Servicing Team.

Factory
Esenboga Yolu 22. Km.
Akyurt 06287 ANKARA
Tel: 00 90 312 399 28 30 (2 lines)
Fax: 00 90 312 399 21 97
e-mail: [email protected]

1.2. GENERAL PURPOSE

The heating function is obtained by the heater placed inside the stainless steel tank.
The water pump in the stainless steel tank continuously circulates the water in the
tank to obtain homogeneous temperature distribution. The water baths are
microprocessor controlled units.

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 SECTION 2

OPERATING PRINCIPLES

2.1. GENERAL OVERVIEW

The water baths may be split into 3 main groups;

• Power supply values

• Control unit
• Heating unit

2.2. EXPLANATIONS FOR FUNCTIONS

2.2.1. Power Supply Values

The electrical specifications of the BM 302 and BM 402 are as follows;

Glass Fuse Power Power Supply Heater Type

Consumption
BM 302 2x4A 780 W 230V Stainless steel pipe type 750 W

BM 402 2x8A 1530 W 230V Stainless steel pipe type 1500 W

2.2.2. Main PCB

The microprocessor controlled main PCB operates on “PID” controlling system. Excluding
the water pump, all other control elements are connected to main PCB. These are;

1. Thermocouple
2. Keyboard and display PCB
3. Power supply terminals of heaters

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2.2.3. Keyboard and Display PCB

The illustration below shows the keyboard and display PCB’s functions. For more
information, please see the user’s manual.

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1 3
5
8
6 9
7

12
4

10
13
17
11

14

18 16

15
19 20 21

1. Temperature Display 12. Timer Mode Key And Led

2. Heating Signal Led 13. Step No Key (9 programmed PCB)
3. Alarm Signal Led 14. Value Increasing Key
4. Time Display 15. Temp. Set Key And Led
5. Timer Off Led 16. Time Set Key And Led
6. Timer - 1 Led 17. Alarm Set Key And Led
7. Timer -2 Led (9 programmed PCB) 18. Value Decreasing Key
8. Program No Display 19. Start - 1 Key And Led
9. Step No Display 20. Start - 2 Key And Led
10. Program No Key (9 programmed PCB) 21. Stop Key And Led
11. Set Mode Key And Led

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 SECTION 3

SERVICING
Caution: Before servicing the instrument, please take the necessary precautions for
your health. Please respect to the warnings on the unit!!

3.1. GENERAL OVERVIEW

Failures can be diagnosed according to the following tables.

Most of the arising problems can be determined by the help of a multimeter.

The elements on the PCB must not be replaced even the failure is found to be caused by the
main PCB . In this case, please send the failed PCB to factory servicing team along with a
note on which the failure explanations are written.

Before replacing the PCB or any other control element, please make sure that the failure is
not caused by weak wire and terminal connections.

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3.2. GENERAL FAILURE

FAILURE PROBABLE CAUSES SOLUTION

1 The On / Off switch is ON Power supply inlet failure. Check that mains voltage is supplied to unit.
but it does not lighten and Check that the terminal connections and
the display is blank. power supply socket connections are not bad.

The glass fuse has blown. Replace the glass fuse and check the short
circuit that causes blowing of the fuse.

The on/off switch is defective. Replace the on/off switch.

2 The On / Off switch is ON Main PCB and display Remove this connection cable and place
and lightens but the connection cable is not it carefully.
display is blank or some properly connected.
segments are blank.
Main PCB and display Replace the connection cable.
connection cable is defective.

Main PCB is defective. Replace the main PCB.

The display PCB is defective. Replace a new display PCB.

3 The On / Off switch is OFF The On / Off switch cable Check the connections and correct them.
but it lightens. connections are in reverse. (connect the cables coming from the mains
filter to the 0 position of the switch and the
cables coming from the main PCB to the 1
position of the switch.)

4 The unit continuously Short-circuit exists. Check the heater by a multimeter.

blows fuse. If there is short circuit, replace new heater.

Check the other electrical terminals and

cables for short circuit.

5 The water pump does The motor cable connection Check these terminals if they are connected
not work. terminals are loose. properly.

The motor windlings Weld the motor windlings to the collector.

connections are broken.

Motor shaft is tightened. Rotate the shaft by hand. If it does not rotate
replace the motor.

The motor is defective. Replace the motor.

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3.3. TEMPERATURE REGULATION OPERATING FAILURE
FAILURE PROBABLE CAUSES SOLUTION

1 The temperature does not The heater is defective. Check the heater's resistance value with a
reach to the set value. multimeter.
Replace it if they are defective.

The main PCB does not Check the outlet with a multimeter.
outlet to solid state relay. If 12 V DC does not exist, replace
(SSR) the main PCB.

SSR is defective. Check the heater side connections of SSR by

multimeter. If it is continuously open circuit
replace SSR

2 The temperature of the The main PCB outlets Check the outlet with a multimeter.
water exceeds the set continuously to the solid Replace the main PCB if continuous
temperature. state relay (SSR). outlet (12 VDC) exists.

The SSR is defective Check the heater connections of SSR by

Multimeter. If it is continuously short circuit, replace
SSR.

The heater connection cables Check the connection cables.

are short circuited. If short circuit exits, reconnect the cables.

3 Actual temperature in the The thermocouple measures Check if the thermocouple touches the
tank is different than the incorrectly. samples.
displayed one.
Change the thermocouple

The main PCB calibration Apply the calibration procedure.

fails. If the problem continues replace
the main PCB.

4 "Err 1" appears The thermocouple endings Check that the endings and clamp
continuously on the are broken or the PCB connections are not loose. if the endings are
the temperature display. connection is loose. broken, replace thermocouple.

The main PCB is defective. Replace the main PCB.

5 "Err 2" appears The main PCB is defective. Replace the main PCB.
continuously on
the temperature display.

6 "Err 3" appears Over heating. Go to 2.

Continuously on
the temperature display. The main PCB is defective. Replace the main PCB.

7 "Err 4" appears The thermocouple endings Correct the connection on the board inlet.
continuously on are connected in to the main
the temperature display. PCB inlet in reverse.

8 "Err 6" appears on "Timer on" Set the operation time.

display after starting mode is selected but
the program. time is not entered.

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 SECTION 4

CALIBRATION
4.1. HOW TO MEASURE THE ACTUAL TEMPERATURE

• Fill the tank with distilled water / liquid until maximum level
• Make the program and press “START” button
• Wait approximately 1/2 hours before measuring the actual temperature by a
calibrated external temperature sensor
• Be sure that calibrated external sensor does not touch anywhere in the tank, it
measures only the liquid’s temperature.
• If there is difference between the equipment’s display and the external sensor
apply the calibration procedure.

4.2. CALIBRATION PROCEDURE

1. Switch off the equipment and switch it on again, equipment’s code appears on the
time display, note the code down.
2. Push "Value Decrease" until "PASS" appears on the temperature display.
3. Change "P" to "E" by pushing "Value Increase" key and validate by pushing
"Value Decrease" key, change “A” to “E” by pushing "Value Increase" key and
validate by pushing "Value Decrease" key, change “S” to “7” by pushing "Value
Increase" key and validate by pushing "Value Decrease" key and change “S” to
“6” by pushing "Value Increase" key and validate by pushing "Value Decrease"
key. (This means changing the "PASS" to "EE76") and see that "Etu2" appears.
4. Push "Value Increase" and choose the equipment’s code.
5. Push "STOP" to validate.
6. "onoF" will appear, press value increase key and see “orAn” press "STOP" to
validate.
7. “orbn” will appear, press “STOP”
8. “CnPr” will appear, press “STOP”
9. “Prt” will appear, press “STOP”
10. “tı” will appear, press “STOP”
11. “td” will appear, press “STOP”
12. “oFSt” will appear, press “STOP”
13. “toLr” will appear, press “STOP”
14. “FiLt” will appear, press “STOP”
15. “dEid” will appear, press “STOP”
16. “Corr” will be seen. This parameter is the calibration parameter
17. There will be a value seen on the display.
18. Push "Value Increase" and "Value Decrease" keys to adjust the calibration value.
19. FOR EXAMPLE the actual temperature is 22,5°C but the display shows 20°C.
You should increase the value seen on the display 2.5 by pushing “Value
Increase Key”
Then press “STOP” for the last time to save.

NOTE: DO NOT CHANGE ANY OTHER PARAMETERS!!!

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 SECTION 5

SPARE PART REPLACING

CAUTION : Disconnect the unit before replacing any component!!

5.1. ACCESS TO COMMAND AND CONTROL

• Take the bottom cover sheet out after removing the screws.

5.2. REPLACING MAIN PCB

• Disconnect the keyboard and display PCB / main PCB connection cable from main PCB.
• Disconnect all cable terminals which are connected to the main PCB.
• Remove the 4 connection clipses and then pull the main PCB away.
• Place a new PCB on the connection clipses and make the terminal connections
according to the electric diagram.
• Connect the display PCB / main PCB connection cable.

5.3. REPLACING KEYBOARD AND DISPLAY PCB

• Disconnect the display PCB / main PCB connection cable from display PCB.
• Remove the 4 connection screws and remove the PCB.
• Place a new keyboard and display PCB.
• Check that the displays meet their places on the panel sheet.
• Check that the display keys and leds meet their places on the plastic panel.
• Connect the connection cable.

5.4. REPLACING THERMOCOUPLE

• Disconnect the terminals of the thermocouple from the main PCB.

• Remove the connection nut in the tank with a wrench and take the sensor out.
• Connect a new thermocouple sensor inside the tank after placing the O-ring.
• Make the thermocouple terminal connections carefully according to the electric diagram.

5.5. REPLACING HEATER

• Remove the heater protection sheet after removing the screws.

• Disconnect the heater terminals.
• Remove the heater connection nuts, nut washers and the gaskets form the bottom of the
unit.
• Take the faulty heater out.
• Place the new heater in the tank.
• Fix the nuts, nut washers and the new gaskets of the new heater onto the bottom of the
water bath. The leakage of the liquid is arisen from the gasket. Pay attention not to
damage the gasket during installation.
• Connect the terminals.
• Fill water in the tank and check that no leakage occur on the connection points and on
the gaskets.

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5.6. REPLACING PLASTIC PANEL

• Remove the plastic panel from the panel sheet.

• Clean the surface of the panel by alcohol etc.
• Paste carefully the new plastic panel paying attention.

5.7. REPLACING WATER PUMP

• Remove the nuts under the tank table(grid) and take the table out.
• Disconnect the water pump terminals.
• Remove the water pump-stainless steel tank connection records.
• Remove the water pump’s chassis connection sheet and take the faulty water pump out.
• Take the pump body bottom cover out.
• Take the propeller on the motor shaft.
• Remove the motor from the pump body by removing the upper connection screws.
• Remove the upper propeller on the motor and mount it to the new motor shaft.
• Mount the motor to the pump body and tighten the connection screws.
• Place the other propeller to the motor shaft from the pump body bottom.
• Place the pump body bottom cover.
• Use new o-rings and make the water pump-stainless steel tank connections.
• Make the water pump chassis connections.
• Connect the terminals.

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 SECTION 6
DRAWINGS AND DIAGRAMS
6.1. ELECTRICAL CIRCUIT DIAGRAM ( BM 302 )

1. Mains supply connection clamp

2. Main PCB phase clamp
3. Main PCB neutral clamp
4. Fuses
5. EMC filter
6. On / Off switch
7. Temperature sensor (+) clamp
8. Temperature sensor (-) clamp
10. Main PCB heating relay (+) outlet
11. Main PCB heating relay (-) outlet
16. Water pump
17. Heater
SSR
16. Main PCB
17. Display PCB
18. Fe – const

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6.2. ELECTRICAL CIRCUIT DIAGRAM (BM 402 )

1. Mains supply connection clamp

2. Main PCB phase clamp
3. Main PCB neutral clamp
4. Fuses
5. EMC filter
6. On / Off switch
7. Temperature sensor (+) clamp
8. Temperature sensor (-) clamp
10. Main PCB heating relay (+) outlet
11. Main PCB heating relay (-) outlet
19. Water pump
20. Heater
21. SSR
22. Main PCB
23. Display PCB
24. Fe – const

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 SECTION 6

SPARE PART LIST

2 1

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14
8

12 13 14 15 16
9

10

11

15
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18

19

20

21

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Spare Parts List

NO NAME OF
MATERIAL BM 302 BM 402
1 Tank table(grid) Z11 T 01 022 Z11 T01 022
2 Heater protection sheet Z11 R01 031 Z11 R01 016
3 Plastic panel Z18 P02 202 Z18 P02 202
4 On/Off switch Z12 A03 018 Z12 A03 018
5 Power socket Z12 S13 010 Z12 S13 010
6 Holder stick - Z11 C05 019
7 Tightening knob - Z19 D06 001
8 Heater Z15 I02 084 Z15 I03 048
9 Heater gasket Z15 C03 078 Z15 C03 078
10 Gasket protector nut Z11 R04 018 Z11 R04 018
11 Heater connection nut Z11 S03 008 Z11 S03 008
12 O-ring Z14 O01 016 Z14 001 016
13 O-ring Z14 O01 007 Z14 001 007
14 Complete water pump Z11 P51 001 Z11 P51 001
15 O-ring Z14 O01 007 Z14 001 007
16 Thermocouple Z19 I01 030 Z19 I01 030
17 Motor propeller Z15 P05 009 Z15 P05 009
18 Motor Z15 M06 021 Z15 M06 021
19 Pump body Z18 G04 100 Z18 G04 100
20 Pump propeller Z19 P05 008 Z19 P05 008
21 O-ring Z14 O01 017 Z14 O01 017
22 Pump body bottom cover Z18 K04 145 Z18 K04 145
* Fitting pads Z19 A07 027 Z19 A07 027
* Keyboard and display PCB Z15 G05 013 Z15 G05 013
* SSR Z12 R07 013 Z12 R07 013
* Main PCB connection cable Z15 K01 082 Z15 K01 082
* Main PCB Z15 T09 095 Z15 T09 095

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