Product Data

AquaForce®
Variable Speed Chillers
140 to 500 Nominal Tons
(490 to 1760 Nominal kW)

30XV140-500
Variable Speed Air-Cooled Liquid Chillers
with Greenspeed® Intelligence

© 2021 Carrier Form 30XV-14PD Rev. A

Features/Benefits
AquaForce 30XV chillers with The AquaForce® chillers with Green- AquaForce chillers’ quiet oper-
Greenspeed® intelligence speed® intelligence deliver superior ation makes them ideal for
efficiency through the entire operating sound-sensitive applications
provide best full load and part range to keep costs and demand
load performance in a single charges down. And, to make perfor- Great performance is delivered in a low
chassis from 140 to 500 tons1 mance even better, compressors may sound unit that will be quiet enough for
now be purchased with optional PM any application including hospitals,
AquaForce chillers were designed from (permanent magnet) motors. This schools and other sites located in residen-
the ground up to meet the efficiency exceptional performance has a signifi- tial neighborhoods. The AquaForce
demands of today and the future by cant impact on energy savings and cost chiller’s AeroAcoustic™ fan has a quiet
providing premium air-cooled chiller of ownership. design. In part load operation, such as
packages for contractors, consulting cooler weather or nighttime duty, the
engineers, and building owners. Between full and part load efficiency, fans on most units operate at lower
footprint, unit sound, and ambient tem- speed. This results in even quieter opera-
Tiered performance facilitates perature considerations, the Carrier tion. Sound data may be obtained from
the optimal chiller selection tiered approach offers a chiller to meet the chiller selection program, and this
To best meet customer needs, Carrier customer needs. information has a tolerance of plus or
provides a tiered approach for 30XV Optional integrated hydronic minus 3 dB.
chillers. These tiers allow for selections kit (available for sizes 140-325,
ranging from units that provide the 30XV chillers with Greenspeed
with medium and high tier) intelligence
smallest footprint for a given capacity
while providing competitive efficiency This optional pump is more than just a This option features high-efficiency, vari-
which can fully meet ASHRAE 90.1- series of parallel pumps; it is an entire able-speed screw compressors on all
2016 requirements, through larger chilled water system, including: units along with high-efficiency, variable-
units providing best-in-class efficiency. • Between 2 and 4 pumps, depend- speed condenser fans on most units. The
All units are provided with high-effi- ing upon the application combination of these features, along with
ciency, variable-speed rotary screw • Availability in "N" (required for fine-tuned Carrier Controller micropro-
compressors with Greenspeed® intelli- application) or "N+1" (for redun- cessor controls, provides premium part
gence, allowing the chillers to pre- load efficiency to facilitate reduced utility
cisely match actual load conditions. dancy) quantity costs over the lifespan of the chiller.
• EC (electrically commutated) motors Additionally, the use of variable-speed
Part load efficiency is a major consider- proving for variable flow
ation for many applications. Most units technology results in lower sound levels
• Strainer at part load operating conditions, and
are provided with variable speed con-
denser fans or optional ECM fans. The • Combination service valve and flow this can be very beneficial for sensitive
major advantage of using a fan which regulator acoustic applications.
can run with variable speed is the • Pump heaters (in pump manifolds)
• Freeze protection to –20°F
Sound optimization
resulting increase in efficiency in part
load operation. • Pressure/temperature taps To best meet customer sound and
capacity requirements, chillers may be
Another major advantage of using • Check valves at each pump dis- selected with a customized software
variable-speed condenser fans or charge feature called sound optimization.
optional ECM fans is the low-ambient The factory-installed and tested
(and high-ambient) temperature and low- hydronic kit provides faster, simpler Built in reliability
sound capability associated with these and less expensive installation. AquaForce chillers were developed under
devices. More details of these benefits one of the most exacting qualification
are provided in the Application Data programs ever used for commercial
section as well as other locations chiller products. The compressors are
throughout this publication. virtually maintenance-free and protected
by an auto-adaptive control that mini-
Table of contents mizes compressor wear. The use of vari-
able-speed condenser fans allows chillers
to operate year-round from –20°F
Page (–29°C) to 125.6°F (52°C), with a com-
Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 bination of options and control methods.
Model Number Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 The following features are also provided
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 to help ensure reliable performance:
Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Capacity Recovery™ feature reduces
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 capacity recovery time. With the rise in
Selection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 data centers and critical cooling
Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 applications, focus has increased on
Typical Piping and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 capacity recovery times for chiller
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 products. Capacity recovery is defined as
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 the time it takes to reach 100% capacity
Control and Power Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 after power is restored to the chiller,
Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 given that the full cooling load is present.
Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Capacity recovery times are the critical
factor to consider in data centers due to
1. As of the date of publication.
the consistently high loads in the space

2
Features/Benefits (cont)
and the need to maintain the Environmentally balanced All AquaForce units are ready for use
temperatures. Puron refrigerant (R-134a) is an HFC with Carrier Comfort Network® (CCN)
Carrier now offers the Capacity refrigerant that does not contain chlorine devices and BACnet IP (may require
Recovery™ feature, a standard capacity that is damaging to the ozone layer. This additional field programming).
control feature that can reduce the refrigerant is a safe, efficient, and envi- A BACnet1/Modbus2 Translator control
capacity recovery time to less than 4 ronmentally balanced refrigerant. as well as a LON (local operating net-
minutes for the 30XV chiller with work) Translator control is available as
Greenspeed® intelligence (uninterrupt- Easy installation either a factory-installed option or a field-
ible power supply [UPS] option A single chassis design provides a one- installed accessory. These devices, when
required). Other manufacturers often piece unit from 140 to 500 tons. The provided with appropriate field program-
discuss restart time without providing base rail is industrial-quality cold-rolled ming, allow interface between the net-
the details of how long it takes to reach steel for maximum structural integrity. work and the 30XV chiller with
full capacity, but the achievement of The base rail is 7 ga with RTPF (round Greenspeed intelligence.
full capacity is critical to the end user. tube, plate fin) coils or MCHX (micro-
Capacity recovery is described in channel) coils. The zinc-dipped galva- Novation® heat exchanger
greater detail in the Application data nized frame (with Magni coated screws) technology
section on page 75. provides the best protection on the mar- The Novation heat exchanger design
Standard DC link reactor is included ket for corrosion resistance. With such a with microchannel (MCHX) condenser
in all drives for the fans and main structurally sound base, no perimeter coil is a robust, cost effective alternative
compressor motors. The use of this base rail is needed. to traditional coil design. These coils are
component mitigates customer concern offered coated or uncoated to match
over electrical system harmonics, and
Remote evaporator coil protection to site conditions. The e-
therefore AC line reactors should not be A flooded, remote evaporator is available coated version of this coil can withstand
required for applications employing for up to 50-ft refrigerant line length by an 8,000-hour salt spray test in accor-
30XV chillers with Greenspeed intelli- contacting application engineering. This dance with ASTM (American Society
gence. distance can be increased per the remote for Testing and Materials) B-117 Stan-
evaporator recommendations by coil type. dard. The Carrier Electronic Catalog (E-
Multiple independent circuits pro- CAT) can be used to determine whether
vide redundancy and greater reliability. Carrier Controller corrosion protection is recommended
Electronic expansion valve (EXV) microprocessor controls for for particular applications in coastal/
allows for precise control through all ease of use marine environments. Following the
operating ranges. The Carrier Controller microprocessor input of the requested data, the E-CAT
communicates in easy to understand program output will advise the appro-
Highly efficient, reliable chilled English, making it as easy as possible to priate coil to be used.
water circuit monitor and control each AquaForce Other factors described in “Selection
AquaForce chillers provide a compre- chiller with Greenspeed intelligence Guide: Environmental Corrosion Protec-
hensive chilled water circuit utilizing a while accurately maintaining fluid tem- tion” catalog number 04-581061-01
high-efficiency shell-and-tube flooded peratures. Carrier Controller micropro- must also be considered to determine if
evaporator. Units are equipped with a cessor controls are also available with corrosion protection is required.
drainable evaporator. Spanish as a standard configuration
option. Carrier’s 30 Series chillers’ Microchannel coils are sturdier than
Electronic thermal-dispersion flow other coil types, making them easier to
switch is included with the evaporator. Carrier Controller microprocessor con-
trols provide features such as chilled clean without causing damage to the coil.
The switch is factory installed and tested
and contains no moving parts for high water temperature reset, demand limit- Due to the compact all-aluminum design,
reliability. ing, compressor wear minimization and microchannel coils will reduce overall
protection, temperature and pressure unit operating weight by 6 to 7%. The
displays and diagnostic functions. These streamlined MCHX coil design reduces
controls result in higher chiller reliability, refrigerant charge by up to 30%.
simplified training and more productive The coil is designed with rubber isolation
service calls with correspondingly lower around the powder painted coil frame to
operational and maintenance costs. eliminate galvanic couples, which can
The user interface comes with a standard cause corrosion due to dissimilar metals.
7-in. Carrier Controller microprocessor Free cooling capability
display with chiller pictorial. The Carrier
Controller microprocessor display is an Due to the internal loads driven by peo-
easy-to-use touch screen that provides ple, computers, machinery and lighting,
simple navigation for configuration and many HVAC applications require cooling
control of AquaForce units. even in colder months. Rather than
always relying upon mechanical cooling
The display can be used by the touch of to satisfy the building load, the 30XV is
a finger or by employing a factory-
provided stylus. The Carrier Controller
microprocessor display helps techni-
cians quickly diagnose chiller issues and 1. BACnet is a registered trademark of
ASHRAE (American Society of Heating, Re-
help prevent problems from occurring. frigerating, and Air-Conditioning Engineers).
2. Modbus is a registered trademark of Schnei-
der Electric.

3
Features/Benefits (cont)
available with another means to meet coils and free cooling coils whenever the the customer and quicker resolution to
some or all of the cooling load require- chiller is operating). field problems. Remote Connectivity,
ment in colder weather. This alternative The 30XV free cooling is available in which is a standard feature on all 30XV
approach is to use a waterside econo- many different sizes. Instead of requiring chillers during the standard warranty
mizer, sometimes known as a free cool- the customer to install an “all or nothing” period, is a factory installed, secure cellu-
ing system. Many facilities, such as data type arrangement, the customer can lar communications system. This remote
centers, for example, are particularly determine how much free cooling they connection communicates information
interested in these types of systems. would like for each particular job. While such as equipment parameters, operat-
The free cooling section is physically some jobs may only desire limited ing conditions and equipment state to a
independent from the mechanical cool- amount of free cooling, others may want central site (Operations Center), where
ing section of the chiller, with the free substantially more. With the 30XV the data can then be injected into various
cooling section being located at the end design, the amount is completely systems like the existing North America
of the chiller which receives the system customizable. Field Office (NAFO) web portal or mobile
return chilled fluid. This physical app. The service is dependent on cellular
Remote connectivity coverage and customer acceptance of
independence of the free cooling and
mechanical cooling sections, allowing air In an ever interconnected world, there is communication transmission.
to flow independently in the free cooling a need to provide communication capa- Seismic certification
section as well as the mechanical cooling bility to large chillers. This communica-
tion capability allows the factory and A seismic unit modification is available
section, results in both efficiency and which will result in a unit SDS (seismic
servicing advantages compared to a service technicians access to the machine
information from a remote location, thus design acceleration parameter) level of
“stacked” design (a design in which air 2.0.
must be drawn over mechanical cooling allowing for remote diagnostics and
prognostics leading to less down time for

4
Features/Benefits (cont)

CARRIER CONTROLLER DISPLAY

TUBES

FINS
VARIABLE FREQUENCY DRIVE (VFD) STANDARD ON ALL
COMPRESSORS AND MOST FANS

MANIFOLD

MICROCHANNELS

NOVATION® HEAT EXCHANGER TECHNOLOGY

WITH MICROCHANNEL CONDENSER COILS LOW-NOISE AEROACOUSTIC™ FAN

PATENT PENDING
30XV UTILIZING FREE COOLING

5
Model number nomenclature
XV - 140 6 H C 3

30XV – AquaForce® Air-Cooled Chiller Packaging Options

L – Coil Face Shipping Protection (CFSP)
Design Series 0 – CFSP, Coil Trim Panels
1 – CFSP, Coil Trim Panels, Security Grilles
2 – CFSP, Coil Trim Panels, Security Grilles, Hail Guards (End)
Nominal Capacity 3 – Full Hail Guard
140 250 400 50A/B*
9 – CFSP, Coil Trim Panels, Skid + Bag
160 275 40A/B* B – CFSP, Coil Trim Panels, Security Grilles, Skid + Bag
180 300 450 C – CFSP, Coil Trim Panels, Security Grilles, Hail Guards (End), Skid + Bag
200 325 45A/B* D – Full Hail Guard, Skid, Bag
225 350 500

Voltage Controls Options

1 – 575-3-60 C – 7-in. Touch Pilot™, Remote Connectivity
2 – 380-3-60 D – 7-in. Touch Pilot, EMM, GFI, Remote Connectivity
5 – 208/230-3-60 F – 7-in. Touch Pilot, BACnet† (MS/TP) Translator, Remote Connectivity
6 – 460-3-60 G – 7-in. Touch Pilot, EMM, GFI, BACnet (MS/TP) Translator, Remote Connectivity
9 – 400-3-50 H – 7-in. Touch Pilot, LON Translator, Remote Connectivity
G – 400-3-60 J – 7-in. Touch Pilot, EMM, GFI, LON Translator, Remote Connectivity
H – 380-3-50
J – 415-3-50 Electrical Options
K – 440-3-50 - – Single Point Power, No Control Transformer, Std
0 – Single Point Power with Disconnect, No Control Transformer, Std SCCR
1 – Dual Point Power, No Control Transformer, Std SCCR
Product Tier Configuration 2 – Dual Point Power with Disconnect, No Control Transformer, Std SCCR
S – Standard Tier 3 – Single Point Power, Control Transformer, Std SCCR
M – Mid Tier 4 – Single Point Power with Disconnect, Control Transformer, Std SCCR
H – High Tier 5 – Dual Point Power, Control Transformer, Std SCCR
6 – Dual Point Power with Disconnect, Control Transformer, Std SCCR
7 – Single Point Power, No Control Transformer, High SCCR
Condenser and PM Motor Options
8 – Single Point Power with Disconnect, No Control Transformer, High SCCR
- – Aluminum Fin/Copper Tube 9 – Dual Point Power, No Control Transformer, High SCCR
0 – Copper Fin/Copper Tube B – Dual Point Power with Disconnect, No Control Transformer, High SCCR
1 – Aluminum Fin/Copper Tube, Pre-Coat C – Single Point Power, Control Transformer, High SCCR
2 – Aluminum Fin/Copper Tube, E-Coat D – Single Point Power with Disconnect, Control Transformer, High SCCR
3 – Copper Fin/Copper Tube, E-Coat F – Dual Point Power, Control Transformer, High SCCR
4 – Microchannel G – Dual Point Power with Disconnect, Control Transformer, High SCCR
5 – Microchannel, E-Coat
6 – Aluminum Fin/Copper Tube, PM Compressor Motor Valve & Insulation Options
7 – Copper Fin/Copper Tube, PM Compressor Motor - – No Suction Service Valve, Actuated Discharge Valves,
8 – Aluminum Fin/Copper Tube, Pre-Coat, PM Compressor Motor No Suction Line Insulation
9 – Aluminum Fin/Copper Tube, E-Coat, PM Compressor Motor 0 – Suction Service Valve, Actuated Discharge Valves,
B – Copper Fin/Copper Tube, E-Coat, PM Compressor Motor No Suction Line Insulation
C – Micro Channel, PM Compressor Motor 1 – No Suction Service Valve, Manual Discharge Valves
D – Micro Channel, E-Coat, PM Compressor Motor (Middle East only), No Suction Line Insulation
2 – Suction Service Valve, Manual Discharge Valves
(Middle East only), No Suction Line Insulation
5 – No Suction Service Valve, Actuated Discharge Valves,
Suction Line Insulation
Evaporator and Hydronic Kit Options 6 – Suction Service Valve, Actuated Discharge Valves,
- – Flooded Evaporator, 2 Pass, without Heater, No Pump Suction Line Insulation
0 – Flooded Evaporator, 2 Pass, with Heater, No Pump 7 – No Suction Service Valve, Manual Discharge Valves
(Middle East only), Suction Line Insulation
1 – Flooded Evaporator, 1 Pass, with Heater, No Pump
8 – Suction Service Valve, Manual Discharge Valves
2 – Flooded Evaporator, 2 Pass for Brine Application, with Heater, No Pump (Middle East only), Suction Line Insulation
3 – Flooded Evaporator, 1 Pass for Process Brine Application, with Heater, No Pump
4– Flooded Evaporator, 2 Pass, without Heater, Low Head Pump (N+0)
5– Flooded Evaporator, 2 Pass, with Heater, Low Head Pump (N+0) Condenser Fans and Sound Options
6– Flooded Evaporator, 2 Pass, without Heater, High Head Pump (N+0)
- – Fixed Speed Condenser Fans (Std Tier) / Variable Speed Fans (Mid and High-Tier),
7– Flooded Evaporator, 2 Pass, with Heater, High Head Pump (N+0)
Std Sound
8– Flooded Evaporator, 2 Pass for Brine Application, with Heater,
0 – Variable Speed Condenser Fans (Std Tier only), Std Sound
Low Head Pump (N+0)
1 – Fixed Speed Condenser Fans (Std Tier) / Variable Speed Fans (Mid and High-Tier),
9 – Flooded Evaporator, 2 Pass for Brine Application, with Heater,
Low Sound Kit
High Head Pump (N+0)
2 – Variable Speed Condenser Fans (Std Tier only), Low Sound Kit
B – Flooded Evaporator, 3 Pass, with Heater, No Pump 3 – Fixed Speed Condenser Fans (Std Tier) / Variable Speed Fans (Mid and High-Tier),
C – Flooded Evaporator, 3 Pass for Brine Application, with Heater, No Pump Std Sound, Sound Optimization
D – Flooded Evaporator, 3 Pass, with Heater, Low Head Pump (N+1) 4 – Variable Speed Condenser Fans (Std Tier only), Std Sound, Sound Optimization
F – Flooded Evaporator, 3 Pass, with Heater, High Head Pump (N+1) 5 – Fixed Speed Condenser Fans (Std Tier) / Variable Speed Fans (Mid and High-Tier),
G – Flooded Evaporator, 3 Pass for Brine Application, with Heater, Low Sound Kit, Sound Optimization
Low Head Pump (N+1) 6 – Variable Speed Condenser Fans (Std Tier only), Low Sound Kit, Sound Optimization
H – Flooded Evaporator, 3 Pass for Brine Application, with Heater, 7 – Variable Speed High Static Fans, Std Sound
High Head Pump (N+1) 8 – Variable Speed High Static Fans, Low Sound Kit
J – Flooded Evaporator, 2 Pass, without Heater, Low Head Pump (N+1) C – ECM Fans, Std Sound
K – Flooded Evaporator, 2 Pass, with Heater, Low Head Pump (N+1) D – ECM Fans, Low Sound Kit
L – Flooded Evaporator, 2 Pass, without Heater, High Head Pump (N+1) F – ECM Fans, Std Sound, Sound Optimization
M – Flooded Evaporator, 2 Pass, with Heater, High Head Pump (N+1) G – ECM Fans, Low Sound Kit, Sound Optimization
N – Flooded Evaporator, 2 Pass for Brine Application, with Heater,
Low Head Pump (N+1)
P – Flooded Evaporator, 2 Pass for Brine Application, with Heater,
High Head Pump (N+1) LEGEND
R – Remote Evaporator, 2 Pass (requires to be processed via ETO), no pump
CFSP — Coil Face Shipping Protection
EMM — Energy Management Module
GFI — Ground Fault Interrupter
LON — Local Operating Network
SCCR — Short Circuit Current Rating
Quality Assurance *40A, 45A, and 50A are split units that are shipped in two pieces (40A
ISO 9001:2015-certified processes and 40B, 45A and 45B, 50A and 50B). When they arrive at the job-
site, they are combined to form the equivalent of 400, 450, or 500
size units.
†BACnet is a registered trademark of ASHRAE (American Society of
Heating, Refrigerating, and Air-Conditioning Engineers).

6
Physical data
30XV 140T-180T — ENGLISH
UNIT 30XV WITH FLOODED EVAPORATOR 140 160 180
TIER (MODEL NO. POS. 10) S M H S M H S M H
CHASSIS DIMENSIONS (in.) (Note 1)
Length 207.6 207.6 254.6 207.6 254.6 301.6 207.6 254.6 301.6
Width 88.0
Height 98.9
SHIPPING WEIGHT (lb) (Note 2)
Al-Cu Condenser Coil 11,426 11,492 12,530 11,506 12,720 13,739 11,686 12,755 13,864
Cu-Cu Condenser Coil 12,551 12,617 13,936 12,631 14,126 15,425 12,811 14,191 15,490
MCHX Condenser Coil 10,937 10,987 11,870 10,987 12,035 12,902 11,152 12,090 12,957
Al-Cu Condenser Coil with Pump Option* — — 13,456 — 13,646 14,904 — 13,681 15,029
Cu-Cu Condenser Coil with Pump Option* — — 14,862 — 15,052 16,591 — 15,117 16,656
MCHX Condenser Coil with Pump Option* — — 12,796 — 12,961 14,067 — 13,016 14,122
OPERATING WEIGHT (lb) (Note 3)
Al-Cu Condenser Coil 11,599 11,680 12,718 11,694 12,930 13,949 11,869 12,982 14,090
Cu-Cu Condenser Coil 12,724 12,805 14,124 12,819 14,336 15,636 13,021 14,418 15,717
MCHX Condenser Coil 11,110 11,175 12,058 11,176 12,245 13,112 11,362 12,317 13,184
Al-Cu Condenser Coil with Pump Option* — — 13,788 — 14,000 15,330 — 14,052 15,471
Cu-Cu Condenser Coil with Pump Option* — — 15,193 — 15,406 17,017 — 15,487 17,098
MCHX Condenser Coil with Pump Option* — — 13,127 — 13,315 14,493 — 13,386 14,565
REFRIGERANT TYPE (Standard Evaporator) R-134a EXV Controlled System
Refrigerant Charge (lb) Ckt A/ Ckt B (RTPF) 152/157 160/165 180/185 162/177 190/200 208/218 172/182 195/205 213/223
Refrigerant Charge (lb) Ckt A/ Ckt B (MCHX) 100/105 110/115 115/120 110/125 125/135 130/140 120/130 130/140 135/145
REFRIGERANT TYPE (Brine Evaporator) R-134a EXV Controlled System
Refrigerant Charge (lb) Ckt A/ Ckt B (RTPF) 167/172 177/182 195/200 187/197 205/215 223/233 192/202 210/220 228/238
Refrigerant Charge (lb) Ckt A/ Ckt B (MCHX) 115/120 125/130 130/135 135/145 140/150 145/155 140/150 145/155 150/160
COMPRESSOR Semi-Hermetic Twin Rotary Screw
Quantity 2 2 2 2 2 2 2 2 2
Full Load Capacity Split Ckt A / Ckt B (Note 4) 50/50 50/50 50/50 50/50 50/50 50/50 50/50 50/50 50/50
Oil Charge (gal) Ckt A/Ckt B 5.5/5.5 5.5/5.5 5.5/5.5 5.5/5.5 5.5/5.5 5.5/5.5 5.5/5.5 5.5/5.5 5.5/5.5
Minimum Capacity (%) (Note 5) <15 <15 <15 <15 <15 <15 <15 <15 <15
EVAPORATOR
Net Fluid Volume (gal.) 21 23 23 23 25 25 25 27 27
Maximum Refrigerant Pressure (psig) 220 220 220 220 220 220 220 220 220
Maximum Water-Side Pressure (psig) 300 300 300 300 300 300 300 300 300
WATER CONNECTIONS
Drain (NPT, in.) 3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
Standard (2-Pass), Inlet and Outlet, Victaulic (in.) 5/5 5/5 5/5 5/5 5/5 5/5 5/5 5/5 5/5
Fresh Water/Comfort Brine
1 Pass, Inlet and Outlet, Victaulic (in.) 5/— 5/— 5/— 5/— 5/— 5/— 5/— 5/— 5/—
Fresh Water/Process Brine
3 Pass, Inlet and Outlet, Victaulic (in.)
4/4 4/4 4/4 4/4 5/4 5/4 5/4 5/4 5/4
Fresh Water/Comfort Brine
Std (2-Pass) & 3-Pass w/Pump, Inlet and Outlet, 6/6 6/6 6/6 6/6 6/6 6/6 6/6 6/6 6/6
Victaulic (in.) Fresh Water
Std (2-Pass) & 3-Pass w/Pump, Inlet and Outlet, 5/5 5/5 5/5 5/5 5/5 5/5 6/6 6/6 6/6
Victaulic (in.) Comfort Brine
CONDENSER FANS (Note 6) Shrouded Axial Type, Vertical Discharge
Maximum Fan Speed (rpm) 1140 1140 1140 1140 1140 1140 1140 1140 1140
No. Fans (Ckt A/ Ckt B) 4/4 4/4 5/5 4/4 5/5 6/6 4/4 5/5 6/6
Total Airflow (cfm) RTPF Coil 105,120 105,120 131,400 105,120 131,400 157,680 105,120 131,400 157,680
Total Airflow (cfm) MCHX Coil 116,000 116,000 145,000 116,000 145,000 174,000 116,000 145,000 174,000
CONDENSER COILS
No. Coils (Ckt A/ Ckt B) 4/4 4/4 5/5 4/4 5/5 6/6 4/4 5/5 6/6
LEGEND NOTES:
1. More precise dimensions are available on the certified prints.
Cu — Copper 2. Unit shipping weight includes the base unit plus coil trim panels, but no other
Al — Aluminum options or accessories are included. The shipping weight is equal to the operating
EXV — Electronic Expansion Valve weight (indicated above) minus the weight of the water in the evaporator.
MCHX — Microchannel Heat Exchanger 3. Unit operating weight includes the base unit plus coil trim panels, but no other
options or accessories are included. Selected options and accessories will slightly
RTPF — Round Tube/Plate Fin
alter the unit weight. See pages 17-28 for the mounting weight detail.
4. The capacity split is indicative of both compressors operating at a full load condi-
* The indicated weights for units with the pump option should assume that the unit is pro- tion. The actual capacity split at most operating conditions will not match these val-
vided with the maximum number of pumps available for the application. In certain ues.
instances, one lass pump may be provided. 5. The minimum capacity is less than 15% for units sized at full capacity. Please use
the chiller selection program to determine actual minimum capacity values.
6. Standard-tier models without the variable speed condenser fan option have a max-
imum speed of 840 rpm.

7
Physical data (cont)
30XV 200T-250T — ENGLISH
UNIT 30XV WITH FLOODED EVAPORATOR 200 225 250
TIER (MODEL NO. POS. 10) S M H S M H S M H
CHASSIS DIMENSIONS (in.) (Note 1)
Length 254.6 301.6 348.6 251.7 298.7 345.7 298.7 345.7 392.7
Width 88.0
Height 98.9
SHIPPING WEIGHT (lb) (Note 2)
Al-Cu Condenser Coil 12,785 14,004 14,943 13,627 14,667 15,715 15,893 17,117 18,316
Cu-Cu Condenser Coil 14,207 15,690 16,911 15,033 16,383 17,881 17,580 19,085 20,565
MCHX Condenser Coil 12,090 13,157 13,946 12,902 13,810 14,677 15,117 16,170 17,217
Al-Cu Condenser Coil with Pump Option* — 15,169 16,415 — — 16,880 — — 19,481
Cu-Cu Condenser Coil with Pump Option* — 16,856 18,383 — — 19,046 — — 21,730
MCHX Condenser Coil with Pump Option* — 14,322 15,418 — — 15,842 — — 18,382
OPERATING WEIGHT (lb) (Note 3)
Al-Cu Condenser Coil 13,012 14,260 15,200 13,910 14,965 16,013 16,191 17,514 18,712
Cu-Cu Condenser Coil 14,433 15,947 17,167 15,316 16,681 18,179 17,878 19,482 20,961
MCHX Condenser Coil 12,317 13,413 14,202 13,185 14,108 14,975 15,415 16,566 17,614
Al-Cu Condenser Coil with Pump Option* — 15,641 16,887 — — 17,394 — — 20,093
Cu-Cu Condenser Coil with Pump Option* — 17,256 18,855 — — 19,560 — — 22,342
MCHX Condenser Coil with Pump Option* — 14,722 15,890 — — 16,356 — — 18,995
REFRIGERANT TYPE (Standard Evaporator) R-134a EXV Controlled System
Refrigerant Charge (lb) Ckt A/ Ckt B (RTPF) 195/205 213/223 231/241 253/187 276/210 294/228 238/248 266/276 284/294
Refrigerant Charge (lb) Ckt A/ Ckt B (MCHX) 130/140 135/145 140/150 175/135 185/145 190/150 160/170 175/185 180/190
REFRIGERANT TYPE (Brine Evaporator) R-134a EXV Controlled System
Refrigerant Charge (lb) Ckt A/ Ckt B (RTPF) 215/225 233/243 251/261 273/207 296/230 314/248 258/268 276/286 294/304
Refrigerant Charge (lb) Ckt A/ Ckt B (MCHX) 150/160 155/165 160/170 195/155 205/165 210/170 180/190 185/195 190/200
COMPRESSOR Semi-Hermetic Twin Rotary Screw
Quantity 2 2 2 2 2 2 2 2 2
Full Load Capacity Split Ckt A / Ckt B (Note 4) 50/50 50/50 50/50 60/40 60/40 60/40 50/50 50/50 50/50
Oil Charge (gal) Ckt A/Ckt B 5.5/5.5 5.5/5.5 5.5/5.5 6.0/5.5 6.0/5.5 6.0/5.5 6.0/6.0 6.0/6.0 6.0/6.0
Minimum Capacity (%) (Note 5) <15 <15 <15 <15 <15 <15 <15 <15 <15
EVAPORATOR
Net Fluid Volume (gal.) 27 31 31 34 36 36 36 48 48
Maximum Refrigerant Pressure (psig) 220 220 220 220 220 220 220 220 220
Maximum Water-Side Pressure (psig) 300 300 300 300 300 300 300 300 300
WATER CONNECTIONS
Drain (NPT, in.) 3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
Standard (2-Pass), Inlet and Outlet, Victaulic (in.) 5/5 6/6 6/6 6/6 6/6 6/6 6/6 8/8 8/8
Fresh Water/Comfort Brine
1 Pass, Inlet and Outlet, Victaulic (in.) 5/— 8/6 8/— 8/— 8/— 8/— 8/— 8/8 8/—
Fresh Water/Process Brine
3 Pass, Inlet and Outlet, Victaulic (in.) 5/5 5/5 5/5 6/6 6/6 6/6 6/6 8/6 8/6
Fresh Water/Comfort Brine
Std (2-Pass) & 3-Pass w/Pump, Inlet and Outlet, 6/6 6/6 6/6 6/6 6/6 6/6 6/6 6/6 6/6
Victaulic (in.) Fresh Water
Std (2-Pass) & 3-Pass w/Pump, Inlet and Outlet, 6/6 6/6 6/6 6/6 6/6 6/6 6/6 6/6 6/6
Victaulic (in.) Comfort Brine
CONDENSER FANS (Note 6) Shrouded Axial Type, Vertical Discharge
Maximum Fan Speed (rpm) 1140 1140 1140 1140 1140 1140 1140 1140 1140
No. Fans (Ckt A/ Ckt B) 5/5 6/6 7/7 6/4 7/5 8/6 6/6 7/7 8/8
Total Airflow (cfm) RTPF Coil 131,400 157,680 183,960 131,400 157,680 183,960 157,680 183,960 210,240
Total Airflow (cfm) MCHX Coil 145,000 174,000 203,000 145,000 174,000 203,000 174,000 203,000 232,000
CONDENSER COILS
No. Coils (Ckt A/ Ckt B) 5/5 6/6 7/7 6/4 7/5 8/6 6/6 7/7 8/8
LEGEND NOTES:
1. More precise dimensions are available on the certified prints.
Cu — Copper 2. Unit shipping weight includes the base unit plus coil trim panels, but no other
Al — Aluminum options or accessories are included. The shipping weight is equal to the operating
EXV — Electronic Expansion Valve weight (indicated above) minus the weight of the water in the evaporator.
MCHX — Microchannel Heat Exchanger 3. Unit operating weight includes the base unit plus coil trim panels, but no other
options or accessories are included. Selected options and accessories will slightly
RTPF — Round Tube/Plate Fin
alter the unit weight. See pages 17-28 for the mounting weight detail.
4. The capacity split is indicative of both compressors operating at a full load condi-
* The indicated weights for units with the pump option should assume that the unit is pro- tion. The actual capacity split at most operating conditions will not match these val-
vided with the maximum number of pumps available for the application. In certain ues.
instances, one lass pump may be provided. 5. The minimum capacity is less than 15% for units sized at full capacity. Please use
the chiller selection program to determine actual minimum capacity values.
6. Standard-tier models without the variable speed condenser fan option have a max-
imum speed of 840 rpm.

8
Physical data (cont)
30XV 275T-325T — ENGLISH
UNIT 30XV WITH FLOODED EVAPORATOR 275 300 325
TIER (MODEL NO. POS. 10) S M H S M H S M H
CHASSIS DIMENSIONS (in.) (Note 1)
Length 298.7 345.7 392.7 345.7 392.7 439.7 392.7 439.7 486.7
Width 88.0
Height 98.9
SHIPPING WEIGHT (lb) (Note 2)
Al-Cu Condenser Coil 16,263 17,164 18,183 17,164 18,237 19,228 18,237 19,287 20,362
Cu-Cu Condenser Coil 17,950 19,132 20,432 19,132 20,486 21,759 20,486 21,818 23,174
MCHX Condenser Coil 15,467 16,207 17,074 16,207 17,118 17,959 17,118 18,008 18,937
Al-Cu Condenser Coil with Pump Option* — — 19,348 — 19,402 20,648 — 20,707 22,046
Cu-Cu Condenser Coil with Pump Option* — — 21,597 — 21,651 23,179 — 23,238 24,857
MCHX Condenser Coil with Pump Option* — — 18,239 — 18,283 19,379 — 19,428 20,620
OPERATING WEIGHT (lb) (Note 3)
Al-Cu Condenser Coil 16,660 17,582 18,600 17,582 18,679 19,670 18,679 19,757 20,832
Cu-Cu Condenser Coil 18,347 19,550 20,849 19,550 20,928 22,201 20,928 22,288 23,644
MCHX Condenser Coil 15,864 16,624 17,492 16,624 17,560 18,401 17,560 18,478 19,407
Al-Cu Condenser Coil with Pump Option* — — 19,981 — 20,060 21,306 — 21,393 22,732
Cu-Cu Condenser Coil with Pump Option* — — 22,230 — 22,309 23,837 — 23,924 25,543
MCHX Condenser Coil with Pump Option* — — 18,873 — 18,941 20,037 — 20,114 21,306
REFRIGERANT TYPE (Standard Evaporator) R-134a EXV Controlled System
Refrigerant Charge (lb) Ckt A/ Ckt B (RTPF) 248/258 271/281 289/299 271/281 294/304 312/322 294/304 317/327 335/340
Refrigerant Charge (lb) Ckt A/ Ckt B (MCHX) 170/180 180/190 185/195 180/190 190/200 195/205 190/200 200/210 205/210
REFRIGERANT TYPE (Brine Evaporator) R-134a EXV Controlled System
Refrigerant Charge (lb) Ckt A/ Ckt B (RTPF) 258/268 281/291 299/309 291/301 314/324 332/342 314/324 337/347 355/360
Refrigerant Charge (lb) Ckt A/ Ckt B (MCHX) 180/190 190/200 195/205 200/210 210/220 215/225 210/220 220/230 225/230
COMPRESSOR Semi-Hermetic Twin Rotary Screw
Quantity 2 2 2 2 2 2 2 2 2
Full Load Capacity Split Ckt A / Ckt B (Note 4) 50/50 50/50 50/50 50/50 50/50 50/50 50/50 50/50 50/50
Oil Charge (gal), Ckt A / Ckt B 6.0/6.0 6.0/6.0 6.0/6.0 6.0/6.0 6.0/6.0 6.0/6.0 6.0/6.0 6.0/6.0 6.0/6.0
Minimum Capacity (%) (Note 5) <15 <15 <15 <15 <15 <15 <15 <15 <15
EVAPORATOR
Net Fluid Volume (gal.) 48 50 50 50 53 53 53 56 56
Maximum Refrigerant Pressure (psig) 220 220 220 220 220 220 220 220 220
Maximum Water-Side Pressure (psig) 300 300 300 300 300 300 300 300 300
WATER CONNECTIONS
Drain (NPT, in.) 3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
Standard (2-Pass), Inlet and Outlet, Victaulic (in.) 8/8 8/8 8/8 8/8 8/8 8/8 8/8 8/8 8/8
Fresh Water/Comfort Brine
1 Pass, Inlet and Outlet, Victaulic (in.) 8/— 8/— 8/— 8/— 8/8 8/— 8/— 8/— 8/—
Fresh Water/Process Brine
3 Pass, Inlet and Outlet, Victaulic (in.) 8/8 8/8 8/8 6/6 6/6 6/6 6/6 8/6 8/6
Fresh Water/Comfort Brine
Std (2-Pass) & 3-Pass w/Pump, Inlet and Outlet, 6/6 6/6 6/6 6/6 6/6 6/6 6/6 6/6 6/6
Victaulic (in.) Fresh Water
Std (2-Pass) & 3-Pass w/Pump, Inlet and Outlet, 6/6 6/6 6/6 6/6 6/6 6/6 6/6 6/6 6/6
Victaulic (in.) Comfort Brine
CONDENSER FANS (Note 6) Shrouded Axial Type, Vertical Discharge
Maximum Fan Speed (rpm) 1140 1140 1140 1140 1140 1140 1140 1140 1140
No. Fans (Ckt A / Ckt B) 6/6 7/7 8/8 7/7 8/8 9/9 8/8 9/9 10/10
Total Maximum Airflow (cfm) RTPF Coil 157,680 183,960 210,240 183,960 210,240 236,520 210,240 236,520 262,800
Total Maximum Airflow (cfm) MCHX Coil 174,000 203,000 232,000 203,000 232,000 261,000 232,000 261,000 290,000
CONDENSER COILS
No. Coils (Ckt A / Ckt B) 6/6 7/7 8/8 7/7 8/8 9/9 8/8 9/9 10/10
LEGEND NOTES:
1. More precise dimensions are available on the certified prints.
Cu — Copper 2. Unit shipping weight includes the base unit plus coil trim panels, but no other
Al — Aluminum options or accessories are included. The shipping weight is equal to the operating
EXV — Electronic Expansion Valve weight (indicated above) minus the weight of the water in the evaporator.
3. Unit operating weight includes the base unit plus coil trim panels, but no other
MCHX — Microchannel Heat Exchanger options or accessories are included. Selected options and accessories will slightly
RTPF — Round Tube/Plate Fin alter the unit weight. See pages 17-28 for the mounting weight detail.
4. The capacity split is indicative of both compressors operating at a full load condi-
* The indicated weights for units with the pump option should assume that the unit is pro- tion. The actual capacity split at most operating conditions will not match these val-
vided with the maximum number of pumps available for the application. In certain ues.
instances, one lass pump may be provided. 5. The minimum capacity is less than 15% for units sized at full capacity. Please use
the chiller selection program to determine actual minimum capacity values.
6. Standard-tier models without the variable speed condenser fan option have a max-
imum speed of 840 rpm.

9
Physical data (cont)
30XV 350T-500T — ENGLISH
UNIT 30XV WITH 350 400 450 500
FLOODED EVAPORATOR
TIER (MODEL NO. POS. 10) S M H S M H S M H S M
CHASSIS DIMENSIONS (in.)
(Note 1)
Length 405.7 452.7 499.7 452.7 499.7 546.6 499.7 546.6 593.7 546.6 593.7
Width 88.0
Height 98.9
SHIPPING WEIGHT (lb)
(Note 2)
Al-Cu Condenser Coil* 21,232 23,034 23,963 24,463 25,567 26,496 25,567 27,241 28,315 27,241 28,510
Cu-Cu Condenser Coil* 23,481 25,564 26,774 26,993 28,379 29,589 28,379 30,334 — 30,334 —
MCHX Condenser Coil* 20,158 21,779 22,557 23,213 24,156 24,935 24,156 25,660 26,525 25,660 26,600
OPERATING WEIGHT (lb)
(Note 3)
Al-Cu Condenser Coil* 21,746 23,580 24,510 25,010 26,140 27,069 26,140 27,938 29,012 27,938 29,247
Cu-Cu Condenser Coil* 23,995 26,111 27,321 27,540 28,951 30,162 28,951 31,030 — 31,030 —
MCHX Condenser Coil* 20,672 22,326 23,104 23,760 24,729 25,507 24,729 26,356 27,221 26,356 27,337
REFRIGERANT TYPE (Standard R-134a EXV Controlled System
Evaporator)
Refrigerant Charge (lb) 367/286 405/329 423/347 382/382 405/405 423/423 405/405 438/438 456/456 438/438 481/481
Ckt A/ Ckt B (RTPF)
Refrigerant Charge (lb) 250/195 275/225 280/230 265/265 275/275 280/280 275/275 295/295 300/300 295/295 325/325
Ckt A/ Ckt B (MCHX)
REFRIGERANT TYPE R-134a EXV Controlled System
(Brine Evaporator)
Refrigerant Charge (lb) 387/326 405/344 423/362 392/392 410/410 428/428 425/425 443/443 461/461 458/458 476/476
Ckt A/ Ckt B (RTPF)
Refrigerant Charge (lb) 270/235 275/240 280/245 275/275 280/280 285/285 295/295 300/300 305/305 315/315 320/320
Ckt A/ Ckt B (MCHX)
COMPRESSOR Semi-Hermetic Twin Rotary Screw
Quantity 2 2 2 2 2 2 2 2 2 2 2
Full Load Capacity Split 60/40 60/40 60/40 50/50 50/50 50/50 50/50 50/50 50/50 50/50 50/50
Ckt A / Ckt B (Note 4)
Oil Charge (gal), 7.5/6.0 7.5/6.0 7.5/6.0 7.5/7.5 7.5/7.5 7.5/7.5 7.5/7.5 7.5/7.5 7.5/7.5 7.5/7.5 7.5/7.5
Ckt A / Ckt B
Minimum Capacity (%) (Note 5) <15 <15 <15 <15 <15 <15 <15 <15 <15 <15 <15
EVAPORATOR
Net Fluid Volume (gal.) 62 66 66 66 69 69 69 83 83 83 88
Maximum Refrigerant Pressure 220 220 220 220 220 220 220 220 220 220 220
(psig)
Maximum Water-Side 300 300 300 300 300 300 300 300 300 300 300
Pressure (psig)
WATER CONNECTIONS
Drain (NPT, in.) 3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
Standard (2-pass), Inlet and
Outlet, Victaulic (in.) 8/8 8/8 8/8 8/8 8/8 8/8 8/8 8/8 8/8 8/8 8/8
Fresh Water/Comfort Brine
1 Pass, Inlet and Outlet,
Victaulic (in.) 8/— 8/— 8/— 8/— 8/8 8/— 8/— 8/— 8/— 8/— 8/8
Fresh Water/Process Brine
3 Pass, Inlet and Outlet,
Victaulic (in.) 8/6 6/6 6/6 6/8 6/8 6/8 6/6 6/6 6/6 6/6 6/6
Fresh Water/Comfort Brine
CONDENSER FANS (Note 6) Shrouded Axial Type, Vertical Discharge
Maximum Fan Speed (rpm) 1140 1140 1140 1140 1140 1140 1140 1140 1140 1140 1140
No. Fans (Ckt A / Ckt B) 9/7 10/8 11/9 9/9 10/10 11/11 10/10 11/11 12/12 11/11 12/12
Total Maximum Airflow (cfm) 210,240 236,520 262,800 236,520 262,800 289,080 262,800 289,080 315,360 289,080 315,360
RTPF Coil
Total Maximum Airflow (cfm) 319,000 348,000
232,000 261,000 290,000 261,000 290,000 319,000 290,000 319,000 348,000
MCHX Coil
CONDENSER COILS
No. Coils (Ckt A / Ckt B) 9/7 10/8 11/9 9/9 10/10 11/11 10/10 11/11 12/12 11/11 12/12
LEGEND 2. Unit shipping weight includes the base unit plus coil trim panels, but no other
options or accessories are included. The shipping weight is equal to the operating
Cu — Copper weight (indicated above) minus the weight of the water in the evaporator.
Al — Aluminum 3. Unit operating weight includes the base unit plus coil trim panels, but no other
EXV — Electronic Expansion Valve options or accessories are included. Selected options and accessories will slightly
MCHX — Microchannel Heat Exchanger alter the unit weight. See pages 17-28 for the mounting weight detail.
RTPF — Round Tube/Plate Fin 4. The capacity split is indicative of both compressors operating at a full load condi-
tion. The actual capacity split at most operating conditions will not match these val-
*The indicated weights for units with the pump option- assume that the unit is provided ues.
with the maximum number of pumps available for the application. In certain instances, 5. The minimum capacity is less than 15% for units sized at full capacity. Please use
one lass pump may be provided. the chiller selection program to determine actual minimum capacity values.
6. Standard-tier models without the variable speed condenser fan option have a max-
NOTES: imum speed of 840 rpm.
1. More precise dimensions are available on the certified prints.

10
Physical data (cont)
30XV 140T-180T — SI
UNIT 30XV WITH FLOODED EVAPORATOR 140 160 180
TIER (MODEL NO. POS. 10) S M H S M H S M H
CHASSIS DIMENSIONS (mm) (Note 1)
Length 5273 5273 6467 5273 6467 7661 5273 6467 7661
Width 2236
Height 2513
SHIPPING WEIGHT (kg) (Note 2)
Al-Cu Condenser Coil 5183 5213 5684 5219 5770 6232 5301 5786 6288
Cu-Cu Condenser Coil 5693 5723 6321 5729 6407 6997 5811 6437 7026
MCHX Condenser Coil 4961 4984 5384 4984 5459 5852 5058 5484 5877
Al-Cu Condenser Coil with Pump Option* — — 6104 — 6190 6760 — 6206 6817
Cu-Cu Condenser Coil with Pump Option* — — 6741 — 6827 7525 — 6857 7555
MCHX Condenser Coil with Pump Option* — — 5804 — 5879 6381 — 5904 6406
OPERATING WEIGHT (kg) (Note 3)
Al-Cu Condenser Coil 5261 5298 5769 5304 5865 6327 5396 5889 6391
Cu-Cu Condenser Coil 5771 5808 6406 5814 6503 7092 5906 6540 7129
MCHX Condenser Coil 5039 5069 5469 5069 5554 5948 5154 5587 5980
Al-Cu Condenser Coil with Pump Option* — — 6254 — 6350 6954 — 6374 7018
Cu-Cu Condenser Coil with Pump Option* — — 6892 — 6988 7719 — 7025 7756
MCHX Condenser Coil with Pump Option* — — 5954 — 6040 6574 — 6072 6607
REFRIGERANT TYPE (Standard Evaporator) R-134a EXV Controlled System
Refrigerant Charge (kg) Ckt A/ Ckt B (RTPF) 69/71 73/75 82/84 73/80 86/91 94/99 78/83 88/93 97/101
Refrigerant Charge (kg) Ckt A/ Ckt B (MCHX) 45/48 50/52 52/54 50/57 57/61 59/64 54/59 59/64 61/66
REFRIGERANT TYPE (Brine Evaporator) R-134a EXV Controlled System
Refrigerant Charge (kg) Ckt A/ Ckt B (RTPF) 76/78 80/83 88/91 85/89 93/98 101/106 87/92 95/100 103/108
Refrigerant Charge (kg) Ckt A/ Ckt B (MCHX) 52/54 57/59 59/61 61/66 64/68 66/70 64/68 66/70 68/73
COMPRESSOR Semi-Hermetic Twin Rotary Screw
Quantity 2 2 2 2 2 2 2 2 2
Full Load Capacity Split Ckt A / Ckt B (Note 4) 50/50 50/50 50/50 50/50 50/50 50/50 50/50 50/50 50/50
Oil Charge (L), Ckt A / Ckt B 20.8/20.8 20.8/20.8 20.8/20.8 20.8/20.8 20.8/20.8 20.8/20.8 20.8/20.8 20.8/20.8 20.8/20.8
Minimum Capacity (%) (Note 5) <15 <15 <15 <15 <15 <15 <15 <15 <15
EVAPORATOR
Net Fluid Volume (L) 78 85 85 85 95 95 95 103 103
Maximum Refrigerant Pressure (kPa) 1517 1517 1517 1517 1517 1517 1517 1517 1517
Maximum Water-Side Pressure (kPa) 2068 2068 2068 2068 2068 2068 2068 2068 2068
WATER CONNECTIONS
Drain (NPT, in.) 3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
Standard (2-Pass), Inlet and Outlet, Victaulic (in.) 5/5 5/5 5/5 5/5 5/5 5/5 5/5 5/5 5/5
Fresh Water/Comfort Brine
1 Pass, Inlet and Outlet, Victaulic (in.) Fresh 5/— 5/— 5/— 5/— 5/6 5/— 5/— 5/— 5/—
Water/Process Brine
3 Pass, Inlet and Outlet, Victaulic (in.) Fresh 4/4 4/4 4/4 4/4 5/4 5/4 5/4 5/4 5/4
Water/Comfort Brine
Std (2-Pass) & 3-Pass w/Pump, Inlet and Outlet, 6/6 6/6 6/6 6/6 6/6 6/6 6/6 6/6 6/6
Victaulic (in.) Fresh Water
Std (2-Pass) & 3-Pass w/Pump, Inlet and Outlet, 5/5 5/5 5/5 5/5 5/5 5/5 6/6 6/6 6/6
Victaulic (in.) Comfort Brine
CONDENSER FANS (Note 6) Shrouded Axial Type, Vertical Discharge
Maximum Fan Speed (r/s) 19 19 19 19 19 19 19 19 19
No. Fans (Ckt A/ Ckt B) 4/4 4/4 5/5 4/4 5/5 6/6 4/4 5/5 6/6
Total Airflow (L/s) RTPF Coil 49 406 49 406 61 758 49 406 61 758 74 110 49 406 61 758 74 110
Total Airflow (L/s) MCHX Coil 54 520 54 520 68 150 54 520 68 150 81 780 54 520 68 150 81 780
CONDENSER COILS
No. Coils (Ckt A/ Ckt B) 4/4 4/4 5/5 4/4 5/5 6/6 4/4 5/5 6/6
LEGEND 3. Unit operating weight includes the base unit plus coil trim panels, but no
Cu — Copper other options or accessories are included. Selected options and accessories
Al — Aluminum will slightly alter the unit weight. See pages 17-28 for the mounting weight
EXV — Electronic Expansion Valve detail.
MCHX — Microchannel Heat Exchanger 4. The capacity split is indicative of both compressors operating at a full load
RTPF — Round Tube/Plate Fin condition. The actual capacity split at most operating conditions will not
match these values.
* The indicated weights for units with the pump option should assume that the unit 5. The minimum capacity is less than 15% for units sized at full capacity.
is provided with the maximum number of pumps available for the application. In Please use the chiller selection program to determine actual minimum
certain instances, one lass pump may be provided. capacity values.
6. Standard-tier models without the variable speed condenser fan option have
NOTES: a maximum speed of 14 r/s.
1. More precise dimensions are available on the certified prints.
2. Unit shipping weight includes the base unit plus coil trim panels, but no other
options or accessories are included. The shipping weight is equal to the
operating weight (indicated above) minus the weight of the water in the evap-
orator.

11
Physical data (cont)
30XV 200T-250T — SI
UNIT 30XV WITH FLOODED EVAPORATOR 200 225 250
TIER (MODEL NO. POS. 10) S M H S M H S M H
CHASSIS DIMENSIONS (mm) (Note 1)
Length 6467 7661 8855 6392 7586 8780 7586 8780 9974
Width 2236
Height 2513
SHIPPING WEIGHT (kg) (Note 2)
Al-Cu Condenser Coil 5799 6352 6778 6181 6653 7128 7209 7764 8308
Cu-Cu Condenser Coil 6444 7117 7671 6819 7431 8110 7974 8657 9328
MCHX Condenser Coil 5484 5968 6326 5852 6264 6657 6857 7334 7810
Al-Cu Condenser Coil with Pump Option* — — 7446 — — 7656 — — 8836
Cu-Cu Condenser Coil with Pump Option* — — 8339 — — 8639 — — 9856
MCHX Condenser Coil with Pump Option* — — 6993 — — 7186 — — 8338
OPERATING WEIGHT (kg) (Note 3)
Al-Cu Condenser Coil 5902 6468 6894 6310 6788 7263 7344 7944 8488
Cu-Cu Condenser Coil 6547 7233 7787 6947 7566 8246 8109 8837 9508
MCHX Condenser Coil 5587 6084 6442 5981 6399 6793 6992 7514 7989
Al-Cu Condenser Coil with Pump Option* — — 7660 — — 7890 — — 9114
Cu-Cu Condenser Coil with Pump Option* — — 8553 — — 8872 — — 10134
MCHX Condenser Coil with Pump Option* — — 7208 — — 7419 — — 8616
REFRIGERANT TYPE (Standard Evaporator) R-134a EXV Controlled System
Refrigerant Charge (kg) Ckt A/ Ckt B (RTPF) 89/93 97/101 105/109 115/85 125/95 133/103 108/112 121/125 129/133
Refrigerant Charge (kg) Ckt A/ Ckt B (MCHX) 59/64 61/66 64/68 79/61 84/61 86/68 73/77 79/84 82/86
REFRIGERANT TYPE (Brine Evaporator) R-134a EXV Controlled System
Refrigerant Charge (kg) Ckt A/ Ckt B (RTPF) 98/102 106/110 114/118 124/94 134/104 142/112 117/122 125/130 133/138
Refrigerant Charge (kg) Ckt A/ Ckt B (MCHX) 68/73 70/75 73/77 88/70 93/75 95/77 82/86 84/88 86/91
COMPRESSOR Semi-Hermetic Twin Rotary Screw
Quantity 2 2 2 2 2 2 2 2 2
Full Load Capacity Split Ckt A / Ckt B (Note 4) 50/50 50/50 50/50 60/40 60/40 60/40 50/50 50/50 50/50
Oil Charge (L) Ckt A / Ckt B 20.8/20.8 20.8/20.8 20.8/20.8 22.7/20.8 22.7/20.8 22.7/20.8 22.7/22.7 22.7/22.7 22.7/22.7
Minimum Capacity (%) (Note 5) <15 <15 <15 <15 <15 <15 <15 <15 <15
EVAPORATOR
Net Fluid Volume (L) 103 116 116 128 135 135 135 180 180
Maximum Refrigerant Pressure (kPa) 1517 1517 1517 1517 1517 1517 1517 1517 1517
Maximum Water-Side Pressure (kPa) 2068 2068 2068 2068 2068 2068 2068 2068 2068
WATER CONNECTIONS
Drain (NPT, in.) 3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
Standard (2-pass), Inlet and Outlet, Victaulic (in.) Fresh 5/5 6/6 6/6 6/6 6/6 6/6 6/6 8/8 8/8
Water/Comfort Brine
1 Pass, Inlet and Outlet, Victaulic (in.) Fresh Water/ 5/— 8/6 8/— 8/— 8/— 8/— 8/— 8/8 8/—
Process Brine
3 Pass, Inlet and Outlet, Victaulic (in.) Fresh Water/ 5/5 5/5 5/5 6/6 6/6 6/6 6/6 8/6 8/6
Comfort Brine
Std (2-Pass) & 3-Pass w/Pump, Inlet and Outlet, 6/6 6/6 6/6 6/6 6/6 6/6 6/6 6/6 6/6
Victaulic (in.) Fresh Water
Std (2-Pass) & 3-Pass w/Pump, Inlet and Outlet, 6/6 6/6 6/6 6/6 6/6 6/6 6/6 6/6 6/6
Victaulic (in.) Comfort Brine
CONDENSER FANS (Note 6) Shrouded Axial Type, Vertical Discharge
Maximum Fan Speed (r/s) 19 19 19 19 19 19 19 19 19
No. Fans (Ckt A/ Ckt B) 5/5 6/6 7/7 6/4 7/5 8/6 6/6 7/7 8/8
Total Airflow (L/s) RTPF Coil 61 758 74 110 86 461 61 758 74 110 86 461 74 110 86 461 98 813
Total Airflow (L/s) MCHX Coil 68 150 81 780 95 410 68 150 81 780 95 410 81 780 95 410 109 040
CONDENSER COILS
No. Coils (Ckt A/ Ckt B) 5/5 6/6 7/7 6/4 7/5 8/6 6/6 7/7 8/8
LEGEND 3. Unit operating weight includes the base unit plus coil trim panels, but no
Cu — Copper other options or accessories are included. Selected options and accessories
Al — Aluminum will slightly alter the unit weight. See pages 17-28 for the mounting weight
EXV — Electronic Expansion Valve detail
MCHX — Microchannel Heat Exchanger 4. The capacity split is indicative of both compressors operating at a full load
RTPF — Round Tube/Plate Fin condition. The actual capacity split at most operating conditions will not
match these values.
* The indicated weights for units with the pump option should assume that the unit 5. The minimum capacity is less than 15% for units sized at full capacity.
is provided with the maximum number of pumps available for the application. In Please use the chiller selection program to determine actual minimum
certain instances, one lass pump may be provided. capacity values.
6. Standard-tier models without the variable speed condenser fan option have
NOTES: a maximum speed of 14 r/s.
1. More precise dimensions are available on the certified prints.
2. Unit shipping weight includes the base unit plus coil trim panels, but no other
options or accessories are included. The shipping weight is equal to the
operating weight (indicated above) minus the weight of the water in the evap-
orator.

12
Physical data (cont)
30XV 275T-325T — SI
UNIT 30XV WITH FLOODED EVAPORATOR 275 300 325
TIER (MODEL NO. POS. 10) S M H S M H S M H
CHASSIS DIMENSIONS (mm) (Note 1)
Length 7586 8780 9974 8780 9974 11,168 9974 11,168 12,362
Width 2236
Height 2513
SHIPPING WEIGHT (kg) (Note 2)
Al-Cu Condenser Coil 7377 7786 8248 7786 8272 8722 8272 8749 9236
Cu-Cu Condenser Coil 8142 8678 9268 8678 9292 9870 9292 9896 10 511
MCHX Condenser Coil 7016 7351 7745 7351 7765 8146 7765 8168 8590
Al-Cu Condenser Coil with Pump Option* — — 8776 — 8800 9366 — 9393 10 000
Cu-Cu Condenser Coil with Pump Option* — — 9796 — 9821 10 514 — 10 540 11 275
MCHX Condenser Coil with Pump Option* — — 8273 — 8293 8790 — 8812 9353
OPERATING WEIGHT (kg) (Note 3)
Al-Cu Condenser Coil 7557 7975 8437 7975 8473 8922 8473 8962 9449
Cu-Cu Condenser Coil 8322 8868 9457 8868 9493 10070 9493 10109 10725
MCHX Condenser Coil 7196 7541 7934 7541 7965 8346 7965 8381 8803
Al-Cu Condenser Coil with Pump Option* — — 9063 — 9099 9664 — 9704 10311
Cu-Cu Condenser Coil with Pump Option* — — 10084 — 10119 10812 — 10852 11586
MCHX Condenser Coil with Pump Option* — — 8561 — 8592 9089 — 9123 9664
REFRIGERANT TYPE (Standard Evaporator) R-134a EXV Controlled System
Refrigerant Charge (kg) Ckt A/ Ckt B (RTPF) 112/117 123/127 131/136 123/127 133/138 142/146 133/138 144/148 152/154
Refrigerant Charge (kg) Ckt A/ Ckt B (MCHX) 77/82 82/86 84/88 82/86 86/91 88/93 86/91 91/95 93/95
REFRIGERANT TYPE (Brine Evaporator) R-134a EXV Controlled System
Refrigerant Charge (kg) Ckt A/ Ckt B (RTPF) 117/122 127/132 136/140 132/137 142/147 151/155 142/147 153/157 161/163
Refrigerant Charge (kg) Ckt A/ Ckt B (MCHX) 82/86 86/91 88/93 91/95 95/100 98/102 95/100 100/104 102/104
COMPRESSOR Semi-Hermetic Twin Rotary Screw
Quantity 2 2 2 2 2 2 2 2 2
Full Load Capacity Split Ckt A / Ckt B (Note 4) 50/50 50/50 50/50 50/50 50/50 50/50 50/50 50/50 50/50
Oil Charge (Liters), Ckt A / Ckt B 22.7/22.7 22.7/22.7 22.7/22.7 22.7/22.7 22.7/22.7 22.7/22.7 22.7/22.7 22.7/22.7 22.7/22.7
Minimum Capacity (%) (Note 5) <15 <15 <15 <15 <15 <15 <15 <15 <15
EVAPORATOR
Net Fluid Volume (L) 180 189 189 189 201 201 201 213 213
Maximum Refrigerant Pressure (kPa) 1517 1517 1517 1517 1517 1517 1517 1517 1517
Maximum Water-Side Pressure (kPa) 2068 2068 2068 2068 2068 2068 2068 2068 2068
WATER CONNECTIONS
Drain (NPT, in.) 3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
Standard (2-pass), Inlet and Outlet, Victaulic (in.) 8/8 8/8 8/8 8/8 8/8 8/8 8/8 8/8 8/8
Fresh Water/Comfort Brine
1 Pass, Inlet and Outlet, Victaulic (in.) Fresh 8/— 8/— 8/— 8/— 8/8 8/— 8/— 8/— 8/—
Water/Process Brine
3 Pass, Inlet and Outlet, Victaulic (in.) Fresh 8/8 8/8 8/8 6/6 6/6 6/6 6/6 8/6 8/6
Water/Comfort Brine
Std (2-Pass) & 3-Pass w/Pump, Inlet and Outlet, 6/6 6/6 6/6 6/6 6/6 6/6 6/6 6/6 6/6
Victaulic (in.) Fresh Water
Std (2-Pass) & 3-Pass w/Pump, Inlet and Outlet, 6/6 6/6 6/6 6/6 6/6 6/6 6/6 6/6 6/6
Victaulic (in.) Comfort Brine
CONDENSER FANS (Note 6) Shrouded Axial Type, Vertical Discharge
Maximum Fan Speed (r/s) 19 19 19 19 19 19 19 19 19
No. Fans (Ckt A / Ckt B) 6/6 7/7 8/8 7/7 8/8 9/9 8/8 9/9 10/10
Total Airflow (L/s) RTPF COIL 74 110 86 461 98 813 86 461 98 813 111 164 98 813 111 164 123 516
Total Airflow (L/s) MCHX COIL 81 780 95 410 109 040 95 410 109 040 122 670 109 040 122 670 136 300
CONDENSER COILS
No. Coils (Ckt A / Ckt B) 6/6 7/7 8/8 7/7 8/8 9/9 8/8 9/9 10/10
LEGEND 3. Unit operating weight includes the base unit plus coil trim panels, but no
Cu — Copper other options or accessories are included. Selected options and accessories
Al — Aluminum will slightly alter the unit weight. See pages 17-28 for the mounting weight
EXV — Electronic Expansion Valve detail
MCHX — Microchannel Heat Exchanger 4. The capacity split is indicative of both compressors operating at a full load
RTPF — Round Tube/Plate Fin condition. The actual capacity split at most operating conditions will not
match these values.
* The indicated weights for units with the pump option should assume that the unit 5. The minimum capacity is less than 15% for units sized at full capacity.
is provided with the maximum number of pumps available for the application. In Please use the chiller selection program to determine actual minimum
certain instances, one lass pump may be provided. capacity values.
6. Standard-tier models without the variable speed condenser fan option have
NOTES: a maximum speed of 14 r/s.
1. More precise dimensions are available on the certified prints.
2. Unit shipping weight includes the base unit plus coil trim panels, but no other
options or accessories are included. The shipping weight is equal to the
operating weight (indicated above) minus the weight of the water in the evap-
orator.

13
Physical data (cont)
30XV 350T-500T — SI
UNIT 30XV WITH 350 400 450 500
FLOODED EVAPORATOR
TIER (MODEL NO. POS. 10) S M H S M H S M H S M
CHASSIS DIMENSIONS (mm)
(Note 1)
Length 10 304 11 498 12 692 11 498 12 692 13 883 12 692 13 883 15 080 13 883 15 080
Width 2236
Height 2513
SHIPPING WEIGHT (kg)
(Note 2)
Al-Cu Condenser Coil* 9631 10 448 10 869 11 096 11 597 12 019 11 597 12 357 12 844 12 357 12 932
Cu-Cu Condenser Coil* 10 651 11 596 12 145 12 244 12 872 13 421 12 872 13 759 — 13 759 —
MCHX Condenser Coil* 9144 9879 10 232 10 529 10 957 11 310 10 957 11 639 12 032 11 639 12 066
OPERATING WEIGHT (kg)
(Note 3)
Al-Cu Condenser Coil* 9864 10696 11117 11344 11857 12278 11857 12672 13159 12672 13266
Cu-Cu Condenser Coil* 10884 11844 12393 12492 13132 13681 13132 140775 — 14075 —
MCHX Condenser Coil* 9377 10127 10480 10777 11217 11570 11217 11955 12347 11955 12400
REFRIGERANT TYPE (Standard R-134a EXV Controlled System
Evaporator)
Refrigerant Charge (kg) 166/130 184/149 192/157 173/173 184/184 192/192 184/184 199/199 207/207 199/199 218/218
Ckt A/ Ckt B (RTPF)
Refrigerant Charge (kg) 113/88 125/102 127/104 120/120 125/125 127/127 125/125 134/134 136/136 134/134 147/147
Ckt A/ Ckt B (MCHX)
REFRIGERANT TYPE (Brine R-134a EXV Controlled System
Evaporator)
Refrigerant Charge (kg) 176/148 184/156 192/164 178/178 186/186 194/194 193/193 201/201 209/209 208/208 216/216
Ckt A/ Ckt B (RTPF)
Refrigerant Charge (kg) 122/107 125/109 127/111 125/125 127/127 129/129 134/134 136/136 138/138 143/143 145/145
Ckt A/ Ckt B (MCHX)
COMPRESSOR Semi-Hermetic Twin Rotary Screw
Quantity 2 2 2 2 2 2 2 2 2 2 2
Full Load Capacity Split 60/40 60/40 60/40 50/50 50/50 50/50 50/50 50/50 50/50 50/50 50/50
Ckt A / Ckt B (Note 4)
Oil Charge (L), Ckt A / Ckt B 28.4/22.7 28.4/22.7 28.4/22.7 28.4/28.4 28.4/28.4 28.4/28.4 28.4/28.4 28.4/28.4 28.4/28.4 28.4/28.4 28.4/28.4
Minimum Capacity (%) (Note 5) <15 <15 <15 <15 <15 <15 <15 <15 <15 <15 <15
EVAPORATOR
Net Fluid Volume (L) 233 248 248 248 260 260 260 316 316 316 334
Maximum Refrigerant 1517 1517 1517 1517 1517 1517 1517 1517 1517 1517 1517
Pressure (kPa)
Maximum Water-Side 2068 2068 2068 2068 2068 2068 2068 2068 2068 2068 2068
Pressure (kPa)
WATER CONNECTIONS
Drain (NPT, in.) 3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
3/
8
Standard (2-pass), Inlet and
Outlet, Victaulic (in.) 8/8 8/8 8/8 8/8 8/8 8/8 8/8 8/8 8/8 8/8 8/8
Fresh Water/Comfort Brine
1 Pass, Inlet and Outlet,
Victaulic (in.) 8/— 8/— 8/— 8/— 8/8 8/— 8/— 8/— 8/— 8/— 8/8
Fresh Water/Process Brine
3 Pass, Inlet and Outlet,
Victaulic (in.) 8/6 6/6 6/6 6/8 6/8 6/8 6/6 6/6 6/6 6/6 6/6
Fresh Water/Comfort Brine
CONDENSER FANS (Note 6) Shrouded Axial Type, Vertical Discharge
Maximum Fan Speed (r/s) 19 19 19 19 19 19 19 19 19 19 19
No. Fans (Ckt A / Ckt B) 9/7 10/8 11/9 9/9 10/10 11/11 10/10 11/11 12/12 11/11 12/12
Total Airflow (L/s) RTPF COIL 98 813 111 164 123 516 111 164 123 516 135 868 123 516 135 868 148 219 135 868 148 219
Total Airflow (L/s) MCHX COIL 109 040 122 670 136 300 122 670 136 300 149 930 136 300 149 930 163 560 149 930 163 560
CONDENSER COILS
No. Coils (Ckt A / Ckt B) 9/7 10/8 11/9 9/9 10/10 11/11 10/10 11/11 12/12 11/11 12/12
LEGEND operating weight (indicated above) minus the weight of the water in the evap-
Cu — Copper orator.
Al — Aluminum 3. Unit operating weight includes the base unit plus coil trim panels, but no
EXV — Electronic Expansion Valve other options or accessories are included. Selected options and accessories
MCHX — Microchannel Heat Exchanger will slightly alter the unit weight. See 17-28 for the mounting weight detail.
RTPF — Round Tube/Plate Fin 4. The capacity split is indicative of both compressors operating at a full load
condition. The actual capacity split at most operating conditions will not
* The indicated weights for units with the pump option should assume that the unit match these values.
is provided with the maximum number of pumps available for the application. In 5. The minimum capacity is less than 15% for units sized at full capacity.
certain instances, one lass pump may be provided. Please use the chiller selection program to determine actual minimum
capacity values.
NOTES: 6. Standard-tier models without the variable speed condenser fan option have
1. More precise dimensions are available on the certified prints. a maximum speed of 14 r/s.
2. Unit shipping weight includes the base unit plus coil trim panels, but no other
options or accessories are included. The shipping weight is equal to the

14
Physical data (cont)
30XV 2-PIECE SHIPMENT MODULES*, STANDARD EVAPORATOR — ENGLISH

UNIT 30XV MODEL SIZE 40A 45A 50A

MODULE A B A B A B
TIER (MODEL NO. POS. 10) H H M H M H S M S M
UNIT SIZE INDICATED ON MODULE NAMEPLATE 40A 40B 45A 45A 45B 45B 50A 50A 50B 50B
SHIPPING WEIGHT (lb) (See Note)
Al-Cu Condenser Coil 24,433 2,064 25,178 25,266 2,064 3,049 25,178 25,461 2,064 3,049
Cu-Cu Condenser Coil 27,185 2,404 27,930 28,270 2,404 3,559 27,930 28,465 2,404 3,559
MCHX Condenser Coil 23,132 1,803 23,857 23,897 1,803 2,628 23,857 23,972 1,803 2,628
REFRIGERANT CHARGE)
Refrigerant Charge (lb) Ckt A/ Ckt B (RTPF) 423/343 —/80 438/358 456/336 —/80 —/120 438/358 481/361 —/80 —/120
Refrigerant Charge (lb) Ckt A/ Ckt B (MCHX) 280/267 —/13 295/382 300/280 —/13 —/20 295/282 325/305 —/13 —/20

30XV 2-PIECE SHIPMENT MODULES*, BRINE EVAPORATOR — ENGLISH

UNIT 30XV MODEL SIZE 40A 45A 50A

MODULE A B A B A B
TIER (MODEL NO. POS. 10) H H M H M H S M S M
UNIT SIZE INDICATED ON MODULE NAMEPLATE 40A 40B 45A 45A 45B 45B 50A 50A 50B 50B
SHIPPING WEIGHT (lb) (See Note)
Al-Cu Condenser Coil 24,433 2,064 25,178 25,266 2,064 3,049 2,5178 25,461 2,064 3,049
Cu-Cu Condenser Coil 27,185 2,404 27,930 28,270 2,404 3,559 2,7930 28,465 2,404 3,559
MCHX Condenser Coil 23,132 1,803 23,857 23,897 1,803 2,628 2,3857 23,972 1,803 2,628
REFRIGERANT CHARGE)
Refrigerant Charge (lb) Ckt A/ Ckt B (RTPF) 428/348 —/80 443/363 461/341 —/80 —/120 458/378 476/356 —/80 —/120
Refrigerant Charge (lb) Ckt A/ Ckt B (MCHX) 285/272 —/13 300/287 305/285 —/13 —/20 315/302 320/300 —/13 —/20

30XV 2-PIECE SHIPMENT MODULES*, PROCESS

BRINE EVAPORATOR - ENGLISH LEGEND
Cu — Copper
UNIT 30XV MODEL SIZE 50A
Al — Aluminum
MODULE A B MCHX — Microchannel Heat Exchanger
TIER (MODEL NO. POS. 10) M M RTPF — Round Tube/Plate Fin
UNIT SIZE INDICATED ON MODULE NAMEPLATE 50A 50B
*Two-piece shipment modules are combined at the job site. The result-
SHIPPING WEIGHT (lb) (See Note) ing unit is roughly equivalent to standard size units. That is, 40A units
Al-Cu Condenser Coil 25,461 3,049 combine the A and B modules to become a 30XV-400 unit. 45A units
Cu-Cu Condenser Coil 28,465 3,559 combine the two modules to become a 30XV-450 unit, and 50A units
combine the two modules to become a 30XV-500 unit. Consult the
MCHX Condenser Coil 23,972 2,628
appropriate Physical Data tables for remaining physical data for the
REFRIGERANT CHARGE) combined units.
Refrigerant Charge (lb) Ckt A/ Ckt B (RTPF) 524/475 —/120
Refrigerant Charge (lb) Ckt A/ Ckt B (MCHX) 344/395 —/20 NOTE: Unit shipping weight includes the base unit plus coil trim panels,
but no other options or accessories are included.

15
Physical data (cont)
30XV 2-PIECE SHIPMENT MODULES*, STANDARD EVAPORATOR — SI

UNIT 30XV MODEL SIZE 40A 45A 50A

MODULE A B A B A B
TIER (MODEL NO. POS. 10) H H M H M H S M S M
UNIT SIZE INDICATED ON MODULE NAMEPLATE 40A 40B 45A 45A 45B 45B 50A 50A 50B 50B
SHIPPING WEIGHT (kg) (See Note)
Al-Cu Condenser Coil 11083 936 11421 11461 936 1383 11421 11549 936 1383
Cu-Cu Condenser Coil 12331 1090 12669 12823 1090 1614 12669 12912 1090 1614
MCHX Condenser Coil 10493 818 10821 10840 818 1192 10821 10874 818 1192
REFRIGERANT CHARGE)
Refrigerant Charge (kg) Ckt A/ Ckt B (RTPF) 192/156 —/36 199/163 207/153 —/36 —/55 199/163 219/164 —/36 —/55
Refrigerant Charge (kg) Ckt A/ Ckt B (MCHX) 127/121 —/6 134/128 136/127 —/6 —/9 134/128 148/139 —/6 —/9

30XV 2-PIECE SHIPMENT MODULES*, BRINE EVAPORATOR — SI

UNIT 30XV MODEL SIZE 40A 45A 50A

MODULE A B A B A B
TIER (MODEL NO. POS. 10) H H M H M H S M S M
UNIT SIZE INDICATED ON MODULE NAMEPLATE 40A 40B 45A 45A 45B 45B 50A 50A 50B 50B
SHIPPING WEIGHT (kg) (See Note)
Al-Cu Condenser Coil 11083 936 11421 11461 936 1383 11421 11549 936 1383
Cu-Cu Condenser Coil 12331 1090 12669 12823 1090 1614 12669 12912 1090 1614
MCHX Condenser Coil 10493 818 10821 10840 818 1192 10821 10874 818 1192
REFRIGERANT CHARGE)
Refrigerant Charge (kg) Ckt A/ Ckt B (RTPF) 195/158 —/36 201/165 210/155 —/36 —/55 208/172 216/162 —/36 —/55
Refrigerant Charge (kg) Ckt A/ Ckt B (MCHX) 130/124 —/6 136/130 139/130 —/6 —/9 143/137 145/136 —/6 —/9

30XV 2-PIECE SHIPMENT MODULES*, PROCESS LEGEND

BRINE EVAPORATOR - SI Cu — Copper
Al — Aluminum
UNIT 30XV MODEL SIZE 50A MCHX — Microchannel Heat Exchanger
MODULE A B RTPF — Round Tube/Plate Fin
TIER (MODEL NO. POS. 10) M M *Two-piece shipment modules are combined at the job site. The result-
UNIT SIZE INDICATED ON MODULE NAMEPLATE 50A 50B ing unit is roughly equivalent to standard size units. That is, 40A units
SHIPPING WEIGHT (kg) (See Note) combine the A and B modules to become a 30XV-400 unit. 45A units
combine the two modules to become a 30XV-450 unit, and 50A units
Al-Cu Condenser Coil 11573 1386 combine the two modules to become a 30XV-500 unit. Consult the
Cu-Cu Condenser Coil 12939 1618 appropriate Physical Data tables for remaining physical data for the
MCHX Condenser Coil 10896 1195 combined units.
REFRIGERANT CHARGE)
NOTE: Unit shipping weight includes the base unit plus coil trim panels,
Refrigerant Charge (kg) Ckt A/ Ckt B (RTPF) 238/216 —/55 but no other options or accessories are included.
Refrigerant Charge (kg) Ckt A/ Ckt B (MCHX) 156/180 —/9

16
Physical data (cont)
UNIT MOUNTING WEIGHTS
UNITS WITH MCHX CONDENSER COILS — ENGLISH

30XV TIER (MODEL MOUNTING WEIGHT (lb) MCHX CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J Total
S 1610 1130 2945 2871 1128 1425 — — — — 11,110
140 M 1610 1130 2961 2887 1144 1442 — — — — 11,175
H 1610 1130 2961 2887 1354 1651 232 232 — — 12,058
S 1610 1130 2961 2887 1144 1442 — — — — 11,175
160 M 1610 1130 3008 2934 1400 1698 232 232 — — 12,245
H 1610 1130 3008 2934 1191 1488 416 416 459 459 13,112
S 1610 1130 3008 2934 1191 1488 — — — — 11,362
180 M 1610 1130 3026 2952 1418 1716 232 232 — — 12,317
H 1610 1130 3026 2952 1209 1506 416 416 459 459 13,184
S 1610 1130 3026 2952 1418 1716 232 232 — — 12,317
200 M 1610 1130 3083 3010 1266 1564 416 416 459 459 13,413
H 1610 1130 3083 3010 1266 1564 613 613 657 657 14,202

30XV TIER (MODEL MOUNTING WEIGHT (lb) MCHX CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L Total
S 1316 1007 707 541 3014 2767 1996 1835 — — — — 13,185
225 M 1316 1007 707 541 3024 2777 2216 2055 232 232 — — 14,108
H 1316 1007 707 541 3024 2777 2006 1845 416 416 459 459 14,975

30XV TIER (MODEL MOUNTING WEIGHT (lb) MCHX CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L M N O P Total
S 1356 1039 752 576 2739 2750 2843 2811 296 254 — — — — — — 15,415
250 M 1356 1039 752 576 2806 2817 2910 2878 505 463 232 232 — — — — 16,566
H 1356 1039 752 576 2851 2862 2955 2923 296 254 416 416 459 459 — — 17,614
S 1356 1039 752 576 2851 2862 2955 2923 296 254 — — — — — — 15,864
275 M 1356 1039 752 576 2820 2831 2925 2893 505 463 232 232 — — — — 16,624
H 1356 1039 752 576 2820 2831 2925 2893 296 254 416 416 459 459 — — 17,492
S 1356 1039 752 576 2820 2831 2925 2893 505 463 232 232 — — — — 16,624
300 M 1356 1039 752 576 2838 2848 2942 2910 296 254 416 416 459 459 — — 17,560
H 1356 1039 752 576 2838 2848 2942 2910 296 254 626 626 670 670 — — 18,401
S 1356 1039 752 576 2838 2848 2942 2910 296 254 416 416 459 459 — — 17,560
325 M 1356 1039 752 576 2857 2868 2961 2929 296 254 626 626 670 670 — — 18,478
H 1356 1039 752 576 2857 2868 2961 2929 296 254 572 572 572 572 615 615 19,407

30XV TIER (MODEL MOUNTING WEIGHT (lb) MCHX CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L M N O P Total
S 3959 2356 2273 1353 719 596 2442 2827 1616 2128 186 217 — — — — 20,672
350 M 3959 2356 2273 1353 773 651 2704 3089 1679 2191 398 429 235 235 — — 22,326
H 3959 2356 2273 1353 773 651 2704 3089 1679 2191 186 217 397 397 440 440 23,104

30XV TIER (MODEL MOUNTING WEIGHT (lb) MCHX CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L M N O P Q R Total
S 3934 2357 2222 1331 892 772 2724 3500 1318 2041 786 784 550 549 — — — — 23,760
400 M 3934 2357 2222 1331 896 775 2747 3524 1328 2051 786 784 763 761 235 235 — — 24,729
H 3934 2357 2222 1331 896 775 2747 3524 1328 2051 786 784 550 549 397 397 440 440 25,507
S 3934 2357 2222 1331 896 775 2747 3524 1328 2051 786 784 763 761 235 235 — — 24,729
450 M 3934 2357 2222 1331 950 830 3032 3808 1413 2136 786 784 550 549 397 397 440 440 26,356
H 3934 2357 2222 1331 950 830 3032 3808 1413 2136 786 784 550 549 613 613 657 657 27,221
S 3934 2357 2222 1331 950 830 3032 3808 1413 2136 786 784 550 549 397 397 440 440 26,356
500
M 3934 2357 2222 1331 956 835 3068 3845 1429 2152 786 784 550 549 613 613 657 657 27,337

LEGEND
MCHX — Microchannel Heat Exchanger

NOTE: See pages 29-32 for mounting weight reference points.

17
Physical data (cont)
UNIT MOUNTING WEIGHTS (cont)
UNITS WITH MCHX CONDENSER COILS — SI

30XV TIER (MODEL MOUNTING WEIGHT (kg) MCHX CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J Total
S 730 513 1336 1302 512 647 — — — — 5039
140 M 730 513 1343 1310 519 654 — — — — 5069
H 730 513 1343 1310 614 749 105 105 — — 5469
S 730 513 1343 1310 519 654 — — — — 5069
160 M 730 513 1364 1331 635 770 105 105 — — 5554
H 730 513 1364 1331 540 675 189 189 208 208 5948
S 730 513 1364 1331 540 675 — — — — 5154
180 M 730 513 1372 1339 643 778 105 105 — — 5587
H 730 513 1372 1339 548 683 189 189 208 208 5980
S 730 513 1372 1339 643 778 105 105 — — 5587
200 M 730 513 1398 1365 574 709 189 189 208 208 6084
H 730 513 1398 1365 574 709 278 278 298 298 6442

30XV TIER (MODEL MOUNTING WEIGHT (kg) MCHX CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L Total
S 597 457 321 245 1367 1255 906 832 — — — — 5981
225 M 597 457 321 245 1372 1260 1005 932 105 105 — — 6399
H 597 457 321 245 1372 1260 910 837 189 189 208 208 6793

30XV TIER (MODEL MOUNTING WEIGHT (kg) MCHX CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L M N O P Total
S 615 471 341 261 1242 1247 1290 1275 134 115 — — — — — — 6992
250 M 615 471 341 261 1273 1278 1320 1306 229 210 105 105 — — — — 7514
H 615 471 341 261 1293 1298 1340 1326 134 115 189 189 208 208 — — 7989
S 615 471 341 261 1293 1298 1340 1326 134 115 — — — — — — 7196
275 M 615 471 341 261 1279 1284 1327 1312 229 210 105 105 — — — — 7541
H 615 471 341 261 1279 1284 1327 1312 134 115 189 189 208 208 — — 7934
S 615 471 341 261 1279 1284 1327 1312 229 210 105 105 — — — — 7541
300 M 615 471 341 261 1287 1292 1334 1320 134 115 189 189 208 208 — — 7965
H 615 471 341 261 1287 1292 1334 1320 134 115 284 284 304 304 — — 8346
S 615 471 341 261 1287 1292 1334 1320 134 115 189 189 208 208 — — 7965
325 M 615 471 341 261 1296 1301 1343 1329 134 115 284 284 304 304 — — 8381
H 615 471 341 261 1296 1301 1343 1329 134 115 260 260 260 260 279 279 8803

30XV TIER (MODEL MOUNTING WEIGHT (kg) MCHX CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L M N O P Total
S 1796 1069 1031 614 326 271 1108 1282 733 965 84 98 — — — — 9377
350 M 1796 1069 1031 614 351 295 1227 1401 761 994 181 195 107 107 — — 10 127
H 1796 1069 1031 614 351 295 1227 1401 761 994 84 98 180 180 200 200 10 480

30XV TIER (MODEL MOUNTING WEIGHT (kg) MCHX CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L M N O P Q R Total
S 1785 1069 1008 604 405 350 1236 1588 598 926 357 356 250 249 — — — — 10 777
400 M 1785 1069 1008 604 406 352 1246 1598 602 930 357 356 346 345 107 107 — — 11 217
H 1785 1069 1008 604 406 352 1246 1598 602 930 357 356 250 249 180 180 200 200 11 570
S 1785 1069 1008 604 406 352 1246 1598 602 930 357 356 346 345 107 107 — — 11 217
450 M 1785 1069 1008 604 431 376 1375 1727 641 969 357 356 250 249 180 180 200 200 11 955
H 1785 1069 1008 604 431 376 1375 1727 641 969 357 356 250 249 278 278 298 298 12 347
S 1785 1069 1008 604 431 376 1375 1727 641 969 357 356 250 249 180 180 200 200 11 955
500
M 1785 1069 1008 604 434 379 1392 1744 648 976 357 356 250 249 278 278 298 298 12 400

LEGEND
MCHX — Microchannel Heat Exchanger NOTE: See pages 29-32 for mounting weight reference points.

18
Physical data (cont)
UNIT MOUNTING WEIGHTS (cont)
UNITS WITH MCHX CONDENSER COILS AND PUMP OPTION — ENGLISH

30XV TIER (MODEL MOUNTING WEIGHT (lb) MCHX CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J Total
S — — — — — — — — — — —
140 M — — — — — — — — — — —
H 1610 1130 2997 2923 1775 1888 475 328 — — 13,127
S — — — — — — — — — — —
160 M 1610 1130 3044 2970 1822 1935 475 328 — — 13,315
H 1610 1130 3062 2988 1245 1542 1013 699 712 491 14,493
S — — — — — — — — — — —
180 M 1610 1130 3062 2988 1840 1953 475 328 — — 13,386
H 1610 1130 3080 3006 1263 1560 1013 699 712 491 14,565
S — — — — — — — — — — —
200 M 1610 1130 3119 3046 1302 1600 1013 699 712 491 14,722
H 1610 1130 3137 3064 1320 1618 1300 897 1073 740 15,890

30XV TIER (MODEL MOUNTING WEIGHT (lb) MCHX CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L Total
S — — — — — — — — — — — — —
225 M — — — — — — — — — — — — —
H 1316 1007 707 541 3078 2831 2060 1899 1013 699 712 491 16,356

30XV TIER (MODEL MOUNTING WEIGHT (lb) MCHX CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L M N O P Total
S — — — — — — — — — — — — — — — — —
250 M — — — — — — — — — — — — — — — — —
H 1356 1039 752 576 2905 2916 3009 2977 296 254 1013 699 712 491 — — 18,995
S — — — — — — — — — — — — — — — — —
275 M — — — — — — — — — — — — — — — — —
H 1356 1039 752 576 2874 2885 2979 2947 296 254 1013 699 712 491 — — 18,873
S — — — — — — — — — — — — — — — — —
300 M 1356 1039 752 576 2892 2902 2996 2964 296 254 1013 699 712 491 — — 18.941
H 1356 1039 752 576 2892 2902 2996 2964 296 254 1300 897 1073 740 — — 20,037
S — — — — — — — — — — — — — — — — —
325 M 1356 1039 752 576 2911 2922 3015 2983 296 254 1300 897 1073 740 — — 20,114
H 1356 1039 752 576 2911 2922 3015 2983 296 254 853 853 853 853 896 896 21,306

LEGEND
MCHX — Microchannel Heat Exchanger NOTE: See pages 29-32 for mounting weight reference points.

19
Physical data (cont)
UNIT MOUNTING WEIGHTS (cont)
UNITS WITH MCHX CONDENSER COILS AND PUMP OPTION — SI

30XV TIER (MODEL MOUNTING WEIGHT (kg) MCHX CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J Total
S — — — — — — — — — — —
140 M — — — — — — — — — — —
H 730 513 1359 1326 805 857 215 149 — — 5954
S — — — — — — — — — — —
160 M 730 513 1381 1347 827 878 215 149 — — 6040
H 730 513 1389 1355 565 700 459 317 323 223 6574
S — — — — — — — — — — —
180 M 730 513 1389 1355 835 886 215 149 — — 6072
H 730 513 1397 1364 573 708 459 317 323 223 6607
S — — — — — — — — — — —
200 M 730 513 1415 1381 591 726 459 317 323 223 6678
H 730 513 1423 1390 599 724 590 407 487 336 7208

30XV TIER (MODEL MOUNTING WEIGHT (kg) MCHX CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L Total
S — — — — — — — — — — — — —
225 M — — — — — — — — — — — — —
H 597 457 321 245 1396 1284 935 862 459 317 323 223 7419

30XV TIER (MODEL MOUNTING WEIGHT (kg) MCHX CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L M N O P Total
S — — — — — — — — — — — — — — — — —
250 M — — — — — — — — — — — — — — — — —
H 615 471 341 261 1318 1323 1365 1350 134 115 459 317 323 223 — — 8616
S — — — — — — — — — — — — — — — — —
275 M — — — — — — — — — — — — — — — — —
H 615 471 341 261 1304 1309 1351 1337 134 115 459 317 323 223 — — 8561
S — — — — — — — — — — — — — — — — —
300 M 615 471 341 261 1312 1316 1359 1344 134 115 459 317 323 223 — — 8592
H 615 471 341 261 1312 1316 1359 1344 134 115 590 407 487 336 — — 9089
S — — — — — — — — — — — — — — — — —
325 M 615 471 341 261 1320 1325 1368 1353 134 115 590 407 487 336 — — 9123
H 615 471 341 261 1320 1325 1368 1353 134 115 387 387 387 387 406 406 9664

LEGEND NOTE: See pages 29-32 for mounting weight reference points.
MCHX — Microchannel Heat Exchanger

20
Physical data (cont)
UNIT MOUNTING WEIGHTS (cont)
UNITS WITH Al/Cu CONDENSER COILS — ENGLISH

30XV TIER (MODEL MOUNTING WEIGHT (lb) Al/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J Total
S 1692 1212 3026 2953 1210 1507 — — — — 11,599
140 M 1694 1215 3045 2972 1228 1526 — — — — 11,680
H 1697 1218 3048 2975 1470 1767 271 271 — — 12,718
S 1697 1217 3048 2974 1231 1528 — — — — 11,694
160 M 1701 1221 3098 3025 1520 1817 275 275 — — 12,930
H 1701 1222 3099 3026 1282 1580 488 488 531 531 13,949
S 1699 1219 3097 3023 1280 1577 — — — — 11,896
180 M 1702 1222 3117 3044 1539 1836 261 261 — — 12,982
H 1702 1223 3118 3045 1301 1599 504 504 547 547 14,090
S 1702 1222 3117 3044 1539 1836 276 276 — — 13,012
200 M 1702 1223 3175 3102 1359 1656 489 489 532 532 14,260
H 1706 1226 3179 3105 1362 1660 718 718 762 762 15,200

30XV TIER (MODEL MOUNTING WEIGHT (lb) Al/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L Total
S 1392 1083 783 617 3119 2872 2102 1940 — — — — 13,910
225 M 1393 1084 784 618 3130 2883 2322 2189 280 280 — — 14,965
H 1393 1084 784 618 3130 2883 2112 1951 493 493 536 536 16,013

30XV TIER (MODEL MOUNTING WEIGHT (lb) Al/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L M N O P Total
S 1422 1105 818 642 2834 2845 2967 2935 333 291 — — — — — — 16,191
250 M 1425 1108 821 646 2904 2915 3037 3005 574 532 273 273 — — — — 17,514
H 1426 1109 822 647 2950 2961 3083 3051 337 295 486 486 530 530 — — 18,712
S 1424 1107 820 644 2948 2959 3081 3049 335 293 — — — — — — 16,660
275 M 1426 1109 822 646 2919 2930 3052 3020 575 533 274 274 — — — — 17,582
H 1427 1110 823 647 2920 2931 3053 3021 338 296 487 487 530 530 — — 18,600
S 1426 1109 822 646 2919 2930 3052 3020 575 533 274 274 — — — — 17,582
300 M 1427 1111 824 648 2938 2949 3071 3039 339 297 487 487 531 531 — — 18,679
H 1430 1113 826 651 2941 2951 3074 3042 341 299 729 729 773 773 — — 19,670
S 1427 1111 824 648 2938 2949 3071 3039 339 297 487 487 531 531 — — 18,679
325 M 1431 1114 827 651 2960 2971 3094 3062 342 300 729 729 774 774 — — 19,757
H 1431 1114 827 651 2960 2971 3093 3061 342 300 666 666 666 666 709 709 20,832

30XV TIER (MODEL MOUNTING WEIGHT (lb) Al/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L M N O P Total
S 4058 2455 2372 1452 808 686 2532 2916 1734 2246 227 258 — — — — 21,746
350 M 4061 2458 2375 1455 866 743 2797 3181 1800 2312 471 502 280 280 — — 23,580
H 4061 2459 2376 1455 866 743 2797 3181 1800 2312 230 261 470 470 514 514 24,510

30XV TIER (MODEL MOUNTING WEIGHT (lb) Al/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L M N O P Q R Total
S 4036 2458 2324 1433 965 844 2854 3631 1390 2114 859 857 623 621 — — — — 25,010
400 M 4037 2459 2325 1434 989 868 2840 3617 1421 2144 860 858 865 864 280 280 — — 26,140
H 4037 2459 2325 1434 989 868 2840 3617 1421 2144 860 858 624 623 471 471 514 514 27,069
S 4037 2459 2325 1434 989 868 2840 3617 1421 2144 860 858 865 864 280 280 — — 26,140
450 M 4038 2461 2326 1435 1045 924 3126 3902 1507 2231 861 859 625 624 472 472 515 515 27,938
H 4040 2463 2328 1437 1047 926 3128 3904 1509 2233 863 861 656 655 718 718 763 763 29,012
S 4038 2461 2326 1435 1045 924 3126 3902 1507 2231 861 859 625 624 472 472 515 515 27,938
500
M 4047 2469 2334 1444 1059 938 3171 3948 1532 2255 870 868 663 661 725 725 769 769 29,247

LEGEND NOTE: See pages 29-32 for mounting weight reference points.
Al/Cu — Aluminum/Copper

21
Physical data (cont)
UNIT MOUNTING WEIGHTS (cont)
UNITS WITH Al/Cu CONDENSER COILS — SI

30XV TIER (MODEL MOUNTING WEIGHT (kg) Al/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J Total
S 767 550 1373 1339 549 683 — — — — 5261
140 M 769 551 1381 1348 557 692 — — — — 5298
H 770 552 1383 1349 667 802 123 123 — — 5769
S 770 552 1382 1349 558 693 — — — — 5304
160 M 771 554 1405 1372 689 824 125 125 — — 5865
H 772 554 1406 1372 582 717 221 221 241 241 6327
S 771 553 1405 1371 581 716 — — — — 5396
180 M 772 554 1414 1381 698 833 118 118 — — 5889
H 772 555 1414 1381 590 725 229 229 248 248 6391
S 772 554 1414 1381 698 833 125 125 — — 5902
200 M 772 555 1440 1407 616 751 222 222 241 241 6468
H 774 556 1442 1409 618 753 326 326 346 346 6894

30XV TIER (MODEL MOUNTING WEIGHT (kg) Al/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L Total
S 632 491 355 280 1415 1303 953 880 — — — — 6310
225 M 632 492 356 280 1420 1308 1053 993 127 127 — — 6788
H 632 492 356 280 1420 1308 958 885 223 223 243 243 7263

30XV TIER (MODEL MOUNTING WEIGHT (kg) Al/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L M N O P Total
S 645 501 371 291 1285 1290 1346 1331 151 132 — — — — — — 7344
250 M 646 503 373 293 1317 1322 1378 1363 261 242 124 124 — — — — 7944
H 647 503 373 293 1338 1343 1398 1384 153 134 220 220 240 240 — — 8488
S 646 502 372 292 1337 1342 1397 1383 152 133 — — — — — — 7557
275 M 647 503 373 293 1324 1329 1385 1370 261 242 124 124 — — — — 7975
H 647 503 373 294 1325 1329 1385 1370 153 134 221 221 241 241 — — 8437
S 647 503 373 293 1324 1329 1385 1370 261 242 124 124 — — — — 7975
300 M 647 504 374 294 1333 1338 1393 1378 154 135 221 221 241 241 — — 8473
H 649 505 375 295 1334 1339 1394 1380 155 136 330 330 351 351 — — 8922
S 647 504 374 294 1333 1338 1393 1378 154 135 221 221 241 241 — — 8473
325 M 649 505 375 295 1343 1348 1403 1389 155 136 331 331 351 351 — — 8962
H 649 505 375 295 1343 1348 1403 1389 155 136 302 302 302 302 322 322 9449

30XV TIER (MODEL MOUNTING WEIGHT (kg) Al/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L M N O P Total
S 1841 1114 1076 659 367 311 1148 1323 787 1019 103 117 — — — — 9864
350 M 1842 1115 1077 660 393 337 1269 1443 816 1049 214 228 127 127 — — 10 696
H 1842 1115 1078 660 393 337 1269 1443 816 1049 105 119 213 213 233 233 11 117

30XV TIER (MODEL MOUNTING WEIGHT (kg) Al/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L M N O P Q R Total
S 1831 1115 1054 650 438 383 1295 1647 631 959 390 389 283 282 — — — — 11 344
400 M 1831 1116 1054 650 449 394 1288 1640 644 973 390 389 393 392 127 127 — — 11 857
H 1831 1116 1054 650 449 394 1288 1641 644 973 390 389 283 282 213 213 233 233 12 278
S 1831 1116 1054 650 449 394 1288 1640 644 973 390 389 393 392 127 127 — — 11 857
450 M 1832 1116 1055 651 474 419 1418 1770 684 1012 391 390 284 283 214 214 234 234 12 672
H 1833 1117 1056 652 475 420 1419 1771 685 1013 392 390 298 297 326 326 346 346 13 159
S 1832 1116 1055 651 474 419 1418 1770 684 1012 391 390 284 283 214 214 234 234 12 672
500
M 1836 1120 1059 655 480 426 1438 1791 695 1023 395 394 301 300 329 329 349 349 13 266

LEGEND NOTE: See pages 29-32 for mounting weight reference points.
Al/Cu — Aluminum/Copper

22
Physical data (cont)
UNIT MOUNTING WEIGHTS (cont)
UNITS WITH Al/Cu CONDENSER COILS AND PUMP OPTION — ENGLISH

30XV TIER (MODEL MOUNTING WEIGHT (lb) Al/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J Total
S — — — — — — — — — — —
140 M — — — — — — — — — — —
H 1697 1218 3084 3011 1892 2004 514 367 — — 13,788
S — — — — — — — — — — —
160 M 1701 1221 3134 3061 1942 2054 517 370 — — 14,000
H 1701 1222 3153 3080 1336 1634 1085 771 784 564 15,330
S — — — — — — — — — — —
180 M 1702 1222 3153 3080 1961 2074 504 357 — — 14,052
H 1702 1223 3172 3099 1355 1653 1101 787 800 580 15,471
S — — — — — — — — — — —
200 M 1702 1223 3229 3156 1413 1710 1086 772 785 565 15,641
H 1706 1226 3233 3159 1416 1714 1406 1003 1178 846 16,887

30XV TIER (MODEL MOUNTING WEIGHT (lb) Al/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L Total
S — — — — — — — — — — — — —
225 M — — — — — — — — — — — — —
H 1393 1084 784 618 3184 2937 2166 2005 1090 776 789 568 17,394

30XV TIER (MODEL MOUNTING WEIGHT (lb) Al/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L M N O P Total
S — — — — — — — — — — — — — — — — —
250 M — — — — — — — — — — — — — — — — —
H 1426 1109 822 647 3004 3015 3137 3105 337 295 1083 769 782 562 — — 20,093
S — — — — — — — — — — — — — — — — —
275 M — — — — — — — — — — — — — — — — —
H 1427 1110 823 647 2974 2985 3107 3075 338 296 1084 770 783 562 — — 19,981
S — — — — — — — — — — — — — — — — —
300 M 1427 1111 824 648 2992 3003 3125 3093 339 297 1084 771 784 563 — — 20,060
H 1430 1113 826 651 2995 3005 3128 3096 341 299 1403 1000 1176 844 — — 21,306
S — — — — — — — — — — — — — — — — —
325 M 1431 1114 827 651 3014 3025 3148 3116 342 300 1404 1001 1176 844 — — 21,393
H 1431 1114 827 651 3014 3025 3147 3115 342 300 947 947 947 947 989 989 22,732

LEGEND NOTE: See pages 29-32 for mounting weight reference points.
MCHX — Microchannel Heat Exchanger

23
Physical data (cont)
UNIT MOUNTING WEIGHTS (cont)
UNITS WITH Al/Cu CONDENSER COILS AND PUMP OPTION — SI

30XV TIER (MODEL MOUNTING WEIGHT (kg) Al/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J Total
S — — — — — — — — — — —
140 M — — — — — — — — — — —
H 770 552 1399 1366 858 909 233 167 — — 6254
S — — — — — — — — — — —
160 M 771 554 1422 1388 881 932 235 168 — — 6350
H 772 554 1430 1397 606 741 492 350 356 256 6954
S — — — — — — — — — — —
180 M 772 554 1430 1397 889 941 228 162 — — 6374
H 772 555 1439 1405 615 750 499 357 363 263 7018
S — — — — — — — — — — —
200 M 772 555 1465 1431 641 776 493 350 356 256 7095
H 774 556 1466 1433 642 777 638 455 534 384 7660

30XV TIER (MODEL MOUNTING WEIGHT (kg) Al/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L Total
S — — — — — — — — — — — — —
225 M — — — — — — — — — — — — —
H 632 492 356 280 1444 1332 983 909 494 352 358 258 7890

30XV TIER (MODEL MOUNTING WEIGHT (kg) Al/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L M N O P Total
S — — — — — — — — — — — — — — — — —
250 M — — — — — — — — — — — — — — — — —
H 647 503 373 293 1363 1367 1423 1408 153 134 491 349 355 255 — — 9114
S — — — — — — — — — — — — — — — — —
275 M — — — — — — — — — — — — — — — — —
H 647 503 373 294 1349 1354 1409 1395 153 134 492 349 355 255 — — 9063
S — — — — — — — — — — — — — — — — —
300 M 647 504 374 294 1357 1362 1417 1403 154 135 492 350 355 255 — — 9099
H 649 505 375 295 1358 1363 1419 1404 155 136 637 454 533 383 — — 9664
S — — — — — — — — — — — — — — — — —
325 M 649 505 375 295 1367 1372 1428 1413 155 136 637 454 534 383 — — 9704
H 649 505 375 295 1367 1372 1428 1413 155 136 429 429 429 429 429 429 10 311

LEGEND NOTE: See 29-32 for mounting weight reference points.

MCHX — Microchannel Heat Exchanger

24
Physical data (cont)
UNIT MOUNTING WEIGHTS (cont)
UNITS WITH Cu/Cu CONDENSER COILS — ENGLISH

30XV TIER (MODEL MOUNTING WEIGHT (lb) Cu/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J Total
S 1879 1399 3214 3140 1397 1694 — — — — 12,724
140 M 1882 1402 3233 3159 1416 1713 — — — — 12,805
H 1885 1405 3236 3162 1727 2025 342 342 — — 14,124
S 1884 1404 3235 3161 1418 1716 — — — — 12,819
160 M 1888 1408 3286 3212 1777 2075 345 345 — — 14,336
H 1889 1409 3287 3213 1470 1767 628 628 672 672 15,636
S 1887 1407 3284 3211 1468 1765 — — — — 13,021
180 M 1889 1410 3305 3231 1797 2094 346 346 — — 14,418
H 1890 1410 3306 3232 1489 1786 629 629 673 673 15,717
S 1889 1410 3305 3231 1797 2094 362 346 — — 14,433
200 M 1890 1410 3363 3289 1546 1843 629 629 673 673 15,947
H 1893 1414 3366 3293 1550 1847 929 929 973 973 17,167

30XV TIER (MODEL MOUNTING WEIGHT (lb) Cu/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L Total
S 1533 1224 924 758 3330 3083 2312 2151 — — — — 15,316
225 M 1534 1225 925 759 3341 3094 2632 2470 351 351 16,681
H 1533 1225 925 759 3341 3094 2422 2261 633 633 677 677 18,179

30XV TIER (MODEL MOUNTING WEIGHT (lb) Cu/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L M N O P Total
S 1562 1246 959 783 3045 3055 3248 3216 403 361 — — — — — — 17,878
250 M 1566 1249 962 786 3115 3126 3318 3286 715 673 343 343 — — — — 19,482
H 1567 1250 963 787 3161 3172 3364 3332 408 365 627 627 670 670 — — 20,961
S 1564 1248 961 785 3159 3170 3362 3330 405 363 — — — — — — 18,347
275 M 1567 1250 963 787 3130 3141 3334 3302 716 674 344 344 — — — — 19,550
H 1567 1250 964 788 3131 3142 3334 3302 408 366 627 627 671 671 — — 20,849
S 1567 1250 963 787 3130 3141 3334 3302 716 674 344 344 — — — — 19,550
300 M 1568 1251 964 789 3149 3160 3352 3320 409 367 628 628 672 672 — — 20,928
H 1571 1254 967 791 3151 3162 3355 3323 412 369 939 939 984 984 — — 22,201
S 1568 1251 964 789 3149 3160 3352 3320 409 367 628 628 672 672 — — 20,928
325 M 1571 1254 968 792 3171 3182 3375 3343 412 370 940 940 984 984 — — 22,288
H 1571 1254 967 792 3171 3182 3374 3342 412 370 854 854 854 854 896 896 23,644

30XV TIER (MODEL MOUNTING WEIGHT (lb) Cu/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L M N O P Total
S 4269 2666 2583 1663 996 873 2719 3103 1992 2504 298 328 — — — — 23,995
350 M 4271 2669 2586 1666 1053 931 2984 3368 2057 2569 612 643 350 350 26,111
H 4272 2670 2586 1666 1053 931 2985 3369 2058 2570 301 332 611 611 654 654 27,321

30XV TIER (MODEL MOUNTING WEIGHT (lb) Cu/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L M N O P Q R Total
S 4247 2669 2534 1643 1106 985 3135 3912 1531 2254 1000 997 764 762 — — — — 27,540
400 M 4248 2670 2535 1644 1176 1056 3028 3804 1608 2332 1001 998 1076 1075 351 351 — — 28,951
H 4248 2670 2536 1645 1177 1056 3028 3804 1608 2332 1001 998 765 763 611 611 655 655 30,162
S 4248 2670 2535 1644 1176 1056 3028 3804 1608 2332 1001 998 1076 1075 351 351 — — 28,951
450 M 4249 2671 2537 1646 1232 1111 3313 4090 1695 2418 1002 999 766 764 612 612 656 656 31,030
H — — — — — — — — — — — — — — — — — — —
S 4249 2671 2537 1646 1232 1111 3313 4090 1695 2418 1002 999 766 764 612 612 656 656 31,030
500
M — — — — — — — — — — — — — — — — — — —

LEGEND NOTE: See pages 29-32 for mounting weight reference points.
Cu — Copper

25
Physical data (cont)
UNIT MOUNTING WEIGHTS (cont)
UNITS WITH Cu/Cu CONDENSER COILS — SI
TIER MOUNTING WEIGHT (kg) Cu/Cu CONDENSER COILS
30XV (MODEL
UNIT SIZE NO. POS. A B C D E F G H I J Total
10)
S 852 635 1458 1424 634 769 — — — — 5771
140 M 854 636 1466 1433 642 777 — — — — 5808
H 855 637 1468 1434 784 918 155 155 — — 6406
S 855 637 1467 1434 643 778 — — — — 5814
160 M 856 639 1490 1457 806 941 156 156 — — 6503
H 857 639 1491 1457 667 802 285 285 305 305 7092
S 856 638 1490 1456 666 801 — — — — 5906
180 M 857 639 1499 1466 815 950 157 157 — — 6540
H 857 640 1499 1466 675 810 286 286 305 305 7129
S 857 639 1499 1466 815 950 164 157 — — 6547
200 M 857 640 1525 1492 701 836 286 286 305 305 7233
H 859 641 1527 1494 703 838 421 421 441 441 7787
TIER MOUNTING WEIGHT (kg) Cu/Cu CONDENSER COILS
30XV (MODEL
UNIT SIZE NO. POS. A B C D E F G H I J K L Total
10)
S 695 555 419 344 1511 1399 1049 976 — — — — 6947
225 M 696 556 419 344 1516 1403 1194 1121 159 159 — — 7566
H 696 555 419 344 1515 1403 1099 1026 287 287 307 307 8246
TIER MOUNTING WEIGHT (kg) Cu/Cu CONDENSER COILS
30XV (MODEL
UNIT SIZE NO. POS. A B C D E F G H I J K L M N O P Total
10)
S 709 565 435 355 1381 1386 1473 1459 183 164 — — — — — — 8109
250 M 710 566 436 357 1413 1418 1505 1491 324 305 156 156 — — — — 8837
H 711 567 437 357 1434 1439 1526 1511 185 166 284 284 304 304 — — 9508
S 710 566 436 356 1433 1438 1525 1510 184 165 — — — — — — 8322
275 M 711 567 437 357 1420 1425 1512 1498 325 306 156 156 — — — — 8868
H 711 567 437 357 1420 1425 1512 1498 185 166 285 285 304 304 — — 9457
S 711 567 437 357 1420 1425 1512 1498 325 306 156 156 — — — — 8868
300 M 711 568 437 358 1428 1433 1521 1506 186 166 285 285 305 305 — — 9493
H 712 569 439 359 1429 1434 1522 1507 187 168 426 426 446 446 — — 10 070
S 711 568 437 358 1428 1433 1521 1506 186 166 285 285 305 305 — — 9493
325 M 713 569 439 359 1438 1443 1531 1516 187 168 426 426 447 447 — — 10 109
H 713 569 439 359 1438 1443 1531 1516 187 168 387 387 387 387 407 407 10 725
TIER MOUNTING WEIGHT (kg) Cu/Cu CONDENSER COILS
30XV (MODEL
UNIT SIZE NO. POS. A B C D E F G H I J K L M N O P Total
10)
S 1936 1209 1172 754 452 396 1233 1408 903 1136 135 149 — — — — 10 884
350 M 1937 1211 1173 756 478 422 1354 1528 933 1165 278 292 159 159 — — 11 844
H 1938 1211 1173 756 478 422 1354 1528 933 1166 136 150 277 277 297 297 12 393
TIER MOUNTING WEIGHT (kg) Cu/Cu CONDENSER COILS
30XV (MODEL
UNIT SIZE NO. POS. A B C D E F G H I J K L M N O P Q R Total
10)
S 1926 1211 1150 745 502 447 1422 1774 694 1023 453 452 346 346 — — — — 12 492
400 M 1927 1211 1150 746 534 479 1373 1725 729 1058 454 453 488 487 159 159 — — 13 132
H 1927 1211 1150 746 534 479 1373 1726 730 1058 454 453 347 346 277 277 297 297 13 681
S 1927 1211 1150 746 534 479 1373 1725 729 1058 454 453 488 487 159 159 — — 13 132
450 M 1927 1212 1151 746 559 504 1503 1855 769 1097 454 453 347 347 278 278 297 297 14 075
H — — — — — — — — — — — — — — — — — — —
S 1927 1212 1151 746 559 504 1503 1855 769 1097 454 453 347 347 278 278 297 297 14 075
500
M — — — — — — — — — — — — — — — — — — —

LEGEND NOTE: See pages 29-32 for mounting weight reference points.
Cu — Copper

26
Physical data (cont)
UNIT MOUNTING WEIGHTS (cont)
UNITS WITH Cu/Cu CONDENSER COILS AND PUMP OPTION — ENGLISH

30XV TIER (MODEL MOUNTING WEIGHT (lb) Cu/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J Total
S — — — — — — — — — — —
140 M — — — — — — — — — — —
H 1885 1405 3272 3198 2149 2262 585 437 — — 15,193
S — — — — — — — — — — —
160 M 1888 1408 3322 3248 2199 2312 588 441 — — 15,406
H 1889 1409 3341 3267 1524 1821 1225 912 925 704 17,017
S — — — — — — — — — — —
180 M 1889 1410 3341 3267 2218 2331 589 442 — — 15.487
H 1890 1410 3360 3286 1543 1840 1226 913 926 705 17,098
S — — — — — — — — — — —
200 M 1890 1410 3399 3325 1582 1879 1226 913 926 705 17,256
H 1893 1414 3420 3347 1604 1901 1617 1214 1389 1057 18,855

30XV TIER (MODEL MOUNTING WEIGHT (lb) Cu/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L Total
S — — — — — — — — — — — — —
225 M — — — — — — — — — — — — —
H 1533 1225 925 759 3395 3148 2476 2315 1230 916 929 709 19,560

30XV TIER (MODEL MOUNTING WEIGHT (lb) Cu/Cu CONDENSER COILS

UNIT SIZE NO. POS. 10) A B C D E F G H I J K L M N O P Total
S — — — — — — — — — — — — — — — — —
250 M — — — — — — — — — — — — — — — — —
H 1567 1250 963 787 3215 3226 3418 3386 408 365 1224 910 923 702 — — 22,342
S — — — — — — — — — — — — — — — — —
275 M — — — — — — — — — — — — — — — — —
H 1567 1250 964 788 3185 3196 3388 3356 408 366 1224 910 924 703 — — 22,230
S — — — — — — — — — — — — — — — — —
300 M 1568 1251 964 789 3203 3214 3406 3374 409 367 1225 911 924 704 — — 22,309
H 1571 1254 967 791 3205 3216 3409 3377 412 369 1614 1211 1387 1054 — — 23,837
S — — — — — — — — — — — — — — — — —
325 M 1571 1254 968 792 3225 3236 3429 3397 412 370 1615 1212 1387 1055 — — 23,924
H 1571 1254 967 792 3225 3236 3428 3396 412 370 1134 1134 1134 1134 1177 1177 25,543

LEGEND NOTE: See pages 29-32 for mounting weight reference points.
MCHX — Microchannel Heat Exchanger

27
Physical data (cont)
UNIT MOUNTING WEIGHTS (cont)
UNITS WITH Cu/Cu CONDENSER COILS AND PUMP OPTION — SI

30XV MOUNTING WEIGHT (kg) Cu/Cu CONDENSER COILS

UNIT SIZE TIER (MODEL NO. POS. 10) A B C D E F G H I J Total
S — — — — — — — — — — —
140 M — — — — — — — — — — —
H 855 637 1484 1451 975 1026 265 198 — — 6892
S — — — — — — — — — — —
160 M 856 639 1507 1473 998 1049 267 200 — — 6988
H 857 639 1515 1482 691 826 556 414 419 319 7719
S — — — — — — — — — — —
180 M 857 639 1515 1482 1006 1057 267 200 — — 7025
H 857 640 1524 1490 700 835 556 414 420 320 7756
S — — — — — — — — — — —
200 M 857 640 1542 1508 718 852 556 414 420 320 7827
H 859 641 1552 1518 727 862 733 551 630 479 8553

30XV MOUNTING WEIGHT (kg) Cu/Cu CONDENSER COILS

UNIT SIZE TIER (MODEL NO. POS. 10) A B C D E F G H I J K L Total
S — — — — — — — — — — — — —
225 M — — — — — — — — — — — — —
H 696 555 419 344 1540 1428 1123 1050 558 416 422 322 8872

30XV MOUNTING WEIGHT (kg) Cu/Cu CONDENSER COILS

UNIT SIZE TIER (MODEL NO. POS. 10) A B C D E F G H I J K L M N O P Total
S — — — — — — — — — — — — — — — — —
250 M — — — — — — — — — — — — — — — — —
H 711 567 437 357 1458 1463 1550 1536 185 166 555 413 419 319 — — 10 134
S — — — — — — — — — — — — — — — — —
275 M — — — — — — — — — — — — — — — — —
H 711 567 437 357 1445 1450 1537 1522 185 166 555 413 419 319 — — 10 084
S — — — — — — — — — — — — — — — — —
300 M 711 568 437 358 1453 1458 1545 1530 186 166 556 413 419 319 — — 10 119
H 712 569 439 359 1454 1459 1546 1532 187 168 732 549 629 478 — — 10 812
S — — — — — — — — — — — — — — — — —
325 M 713 569 439 359 1463 1468 1555 1541 187 168 733 550 629 478 — — 10 852
H 713 569 439 359 1463 1468 1555 1541 187 168 515 515 515 515 534 534 11 586

LEGEND NOTE: See pages 29-32 for mounting weight reference points.
MCHX — Microchannel Heat Exchanger

28
Physical data (cont)

UNIT MOUNTING WEIGHT REFERENCE POINTS

30XV140-200

A C E
UNIT 30XV TIER (MODEL NO. POS. 10) P
SIZE S M H O
140 X X W
E
160 X R 4V
180 X B
O
X

B D F

A C E G
UNIT 30XV TIER (MODEL NO. POS. 10) P
SIZE S M H O
W
140 X E
160 X R 5V
180 X B
O
200 X X

B D F H

A C E G I
UNIT 30XV TIER (MODEL NO. POS. 10) P
SIZE S M H O
W
160 X
E
180 X R 6V
200 X B
O
X

B D F H J

A C E G I
UNIT 30XV TIER (MODEL NO. POS. 10) P
SIZE S M H O
W
200 X E
R
B
7V
O
X

B D F H J

Letters indicate the general location of the mounting weight loca-

tions on the base of the unit.

NOTE: See pages 17-28 for mounting weight at reference points.

29
Physical data (cont)

UNIT MOUNTING WEIGHT REFERENCE POINTS (cont)

30XV225

A C E G
UNIT 30XV TIER (MODEL NO. POS. 10) P
SIZE S M H O
W
225 X
E
R 5V
B
O
X

B D F H

A C E G I
UNIT 30XV TIER (MODEL NO. POS. 10) P
SIZE S M H O
W
225 X E
R 6V
B
O
X

B D F H J

A C E G I K
UNIT 30XV TIER (MODEL NO. POS. 10) P
SIZE S M H O
W
225 X E
R
B
7V
O
X

B D F H J L

Letters indicate the general location of the mounting weight loca-

tions on the base of the unit.

NOTE: See pages 17-28 for mounting weight at reference points.

30
Physical data (cont)

UNIT MOUNTING WEIGHT REFERENCE POINTS (cont)

30XV250-325

A C E G I
UNIT 30XV TIER (MODEL NO. POS. 10) P
SIZE S M H O
W
250 X
E
275 X R 6V
B
O
X

B D F H J

A C E G I K
UNIT 30XV TIER (MODEL NO. POS. 10) P
SIZE S M H O
W
250 X E
275 X R
7V
B
300 X O
X

B D F H J L

A C E G I K M
UNIT 30XV TIER (MODEL NO. POS. 10) P
SIZE S M H O
250 X W
E
275 X R
8V
300 X B
O
325 X X

B D F H J L N

A C E G I K M
UNIT 30XV TIER (MODEL NO. POS. 10) P
SIZE S M H O
W
300 X E
325 X R
B
9V
O
X

B D F H J L N

A C E G I K M O
UNIT 30XV TIER (MODEL NO. POS. 10) P
SIZE S M H O
W
325 X E
R
B
10V
O
X

B D F H J L N P
Letters indicate the general location of the mounting weight loca-
tions on the base of the unit.

NOTE: See pages 17-28 for mounting weight at reference points.

31
Physical data (cont)

UNIT MOUNTING WEIGHT REFERENCE POINTS (cont)

30XV350-500

A C E G I K
UNIT 30XV TIER (MODEL NO. POS. 10) P
O
SIZE S M H W
E
350 X R
8V
B
O
X

B D F H J L

A C E G I K M
UNIT 30XV TIER (MODEL NO. POS. 10) P
SIZE S M H O
W
350 X E
R
9V
400 X B
O
X

B D F H J L N

A C E G I K M O
UNIT 30XV TIER (MODEL NO. POS. 10) P
SIZE S M H O
W
350 X E
R
10V
400 X B
O
450 X X

B D F H J L N P

A C E G I K M O Q
UNIT 30XV TIER (MODEL NO. POS. 10) P
SIZE S M H
O
W
400, 40A X E
R
11V
450, 45A X B
O
500, 50A X X

B D F H J L N P R

A C E G I K M O Q
UNIT 30XV TIER (MODEL NO. POS. 10) P
SIZE S M H
O
W
450, 45A X E
R
12V
500, 50A X B
O
X

B D F H J L N P R

Letters indicate the general location of the mounting weight loca-

tions on the base of the unit.

NOTE: See pages 17-28 for mounting weight at reference points.

32
Physical data (cont)
09FC FREE COOLING DESIGN* — ENGLISH
UNIT 09FC (FREE COOLING) 020 030 040 050 060 070 080
CHASSIS DIMENSIONS (in.) (Note 1)
Length 100 147 194 241 288 335 382
Width 88 88 88 88 88 88 88
Height 99 99 99 99 99 99 99
SHIPPING WEIGHT (lb) (Note 2) 3535 5042 6610 8379 9886 11433 12939
OPERATING WEIGHT (lb) (Note 3) 4352 6258 8226 10411 12318 14265 16171
FREE COOLING ARRANGEMENT
No. Coils (Al/Cu or Al/Cu E-Coat) 4 6 8 10 12 14 16
Chilled Fluid Volume (gal.) 98 146 194 243 291 339 387
Maximum Fluid-Side Pressure (psig) 250 250 250 250 250 250 250
FREE COOLING FANS Shrouded Axial Type, Vertical Discharge
Maximum Fan Speed (rpm) 1140 1140 1140 1140 1140 1140 1140
No. Fans 4 6 8 10 12 14 16
WATER CONNECTIONS†
Customer Inlet Connection Size (parallel free cooling 6 6 6 8 8 8 8
configuration), Victaulic (in.)
Customer Inlet Connection Size (series free cooling N/A N/A N/A 6 6 6 6
configuration), Victaulic (in.)
Drain (NPT, in.) 1/4 1/4 1/4 1/4 1/4 1/4 1/4
* These data are only applicable to 30XV chillers which employ free 2. Free cooling section shipping weight includes the base 09FC unit
cooling. When the 30XV is integreted with the 09FC free cooling plus coil trim panels. The shipping weight is equal to the operating
design, the Physical Data for the complete assembly is altered by the weight minus the weight of the fluid in the 09FC coils.
information shown here. See the examples at the end of this section. 3. Free cooling section operating weight includes the base 09FC unit
plus coil trim panels. The addition of other options or accessories
† The outlet connection (supply chilled fluid) for the application will be will slightly increase the weight of the free cooling section of the
the 30XV evaporator leaving water connection size as shown in the chiller.
30XV Physical Data page. 4. Depending upon the operating conditions, a given size of 30XV
NOTES: has the ability to be integrated with different sizes of the 09FC
1. More accurate dimensions may be obtained in the Chiller Submit- (free cooling section).
ted Drawing Manager or by contacting your Carrier sales repre-
sentative.

09FC FREE COOLING DESIGN* — SI

UNIT 09FC (FREE COOLING) 020 030 040 050 060 070 080
CHASSIS DIMENSIONS (mm) (Note 1)
Length 2535 3729 4923 6117 7311 8505 9699
Width 2236 2236 2236 2236 2236 2236 2236
Height 2513 2513 2513 2513 2513 2513 2513
SHIPPING WEIGHT (kg) (Note 2) 1603 2287 2998 3801 4484 5186 5869
OPERATING WEIGHT (kg) (Note 3) 1974 2839 3731 4722 5587 6471 7335
FREE COOLING ARRANGEMENT
No. Coils (Al/Cu or Al/Cu E-Coat) 4 6 8 10 12 14 16
Chilled Fluid Volume (L) 371 553 734 886 1060 1283 1465
Maximum Fluid-Side Pressure (kPa) 1724 1724 1724 1724 1724 1724 1724
FREE COOLING FANS Shrouded Axial Type, Vertical Discharge
Maximum Fan Speed (r/s) 19 19 19 19 19 19 19
No. Fans 4 6 8 10 12 14 16
WATER CONNECTIONS†
Customer Inlet Connection Size (parallel free cooling 6 6 6 8 8 8 8
configuration), Victaulic (in.)
Customer Inlet Connection Size (series free cooling N/A N/A N/A 6 6 6 6
configuration), Victaulic (in.)
Drain (NPT, in.) 1/4 1/4 1/4 1/4 1/4 1/4 1/4
* These data are only applicable to 30XV chillers which employ free 2. Free cooling section shipping weight includes the base 09FC unit
cooling. When the 30XV is integreted with the 09FC free cooling plus coil trim panels. The shipping weight is equal to the operating
design, the Physical Data for the complete assembly is altered by the weight minus the weight of the fluid in the 09FC coils.
information shown here. See the examples at the end of this section. 3. Free cooling section operating weight includes the base 09FC unit
plus coil trim panels. The addition of other options or accessories
† The outlet connection (supply chilled fluid) for the application will be will slightly increase the weight of the free cooling section of the
the 30XV evaporator leaving water connection size as shown in the chiller.
30XV Physical Data page. 4. Depending upon the operating conditions, a given size of 30XV
NOTES: has the ability to be integrated with different sizes of the 09FC
1. More accurate dimensions may be obtained in the Chiller Submit- (free cooling section).
ted Drawing Manager or by contacting your Carrier sales repre-
sentative.

33
Physical data (cont)
09FC WEIGHT DISTRIBUTION — ENGLISH

09FC CONTACT POINT LOCATION WEIGHT (lb)

UNIT SIZE A B C D E F G H I J K L M N O P
020 991 1137 1006 1154 — — — — — — — — — — — —
030 1410 1663 1417 1672 — — — — — — — — — — — —
040 955 1105 920 1065 847 862 1162 1182 — — — — — — — —
050 971 1118 965 1111 1340 1429 1605 1711 — — — — — — — —
060 1390 1645 1376 1629 1340 1429 1605 1711 — — — — — — — —
070 1396 1643 1380 1623 912 1084 892 1060 902 1087 936 1128 — — — —
080 941 1088 935 1082 864 1050 891 1084 922 1069 916 1063 884 1069 932 1127

09FC WEIGHT DISTRIBUTION — SI

09FC CONTACT POINT LOCATION WEIGHT (kg)

UNIT SIZE A B C D E F G H I J K L M N O P
020 450 517 457 525 — — — — — — — — — — — —
030 641 756 644 760 — — — — — — — — — — — —
040 434 502 418 484 385 392 528 537 — — — — — — — —
050 441 508 439 505 609 650 730 778 — — — — — — — —
060 632 748 626 740 609 650 730 778 — — — — — — — —
070 635 747 627 738 415 493 405 482 410 494 425 513 — — — —
080 428 495 425 492 393 477 405 493 419 486 416 483 402 486 424 512

34
Physical data (cont)
FREE COOLING (09FC) SCHEMATIC PIPING CONFIGURATIONS

PARALLEL CONFIGURATIONS

6”
6”

Chiller 09FC020

6”
6”

Chiller 09FC030

6”
6”

Chiller 09FC040

8”

6” 6” 6” 6” 6”

Chiller 09FC050

8”

6” 6” 6” 6” 6”

Chiller 09FC060

Arrow indicates chilled water flow

35
Physical data (cont)
FREE COOLING (09FC) SCHEMATIC PIPING CONFIGURATIONS

PARALLEL CONFIGURATIONS (cont)

8”
09FC070
8” 6” 6” 6” 6”

Chiller

8”

09FC080
8” 6” 6” 6” 6”

Chiller

Arrow indicates chilled water flow

36
Physical data (cont)

FREE COOLING (09FC) SCHEMATIC PIPING CONFIGURATIONS

SERIES CONFIGURATIONS

09FC050

6” 6” 6”

Chiller

09FC060

6” 6” 6”

Chiller

09FC070
6”
6” 6”

Chiller

09FC080
6”
6” 6”

Chiller

Arrow indicates chilled water flow

37
Physical data (cont)
Free Cooling Piping Discussion Regardless of the free cooling piping arrangement, cooling
Free cooling sizes 09FC020, 09FC030 and 09FC040 are will often be required when ambient temperatures do not
composed of one free cooling section, while free cooling allow use of the free cooling section. In those cases, the
sizes 09FC050-09FC080 are composed of 2 sections. system return fluid still enters the free cooling section or
customer-supplied header, but the fluid bypasses the coils
Parallel configurations are available in all free cooling unit and is directly routed into the evaporator inlet.
sizes. The term “parallel,” as used here, indicates that sys-
tem return fluid (at the system return fluid temperature) will The schematics presented here which have been used to
enter each coil. In each individual free cooling section, the represent the customer-supplied header for the parallel
outlet of each coil will be into a common 6 in. header. piping arrangement present just one possible example of
When the free cooling design is composed of just one sec- the many ways this piping may be accomplished, and the
tion (09FC020-040), the 6 in. outlet header is routed representation shown here is mainly intended to aid in
directly to the 30XV evaporator inlet. When the free cool- understanding the overall concept involved. Much more
ing design is composed of 2 sections (09FC050-080), the specific piping detail is presented in the 30XV Installation
parallel piping design routes both 6 in. outlet headers into Instructions.
a common, customer-supplied header which is routed to When a free cooling section is integrated with a 30XV
the 30XV evaporator inlet. The pipe diameter of the chiller, the resulting physical data for the combined unit is
30XV evaporator inlet will be as indicated in the examples different than either the free cooling section or the 30XV
in this section of this manual. alone. Examples of such combined units are presented
Series configurations are available for free cooling unit here. Appropriate portions of the 30XV Physical Data and
sizes 09FC050-080, which are the sizes comprised of 2 the 09FC Physical Data are used in determining the com-
free cooling sections. “Series,” as used here, indicates that bined unit values. The examples shown here are with the
the 6 in. outlet header of the first free cooling section is 30XV employing MCHX coils, but it must be noted that
routed to become the inlet of the second free cooling sec- the main chiller portion (the 30XV chiller) can be offered
tion. This results in the second free cooling section having with any available coil material, while the free cooling por-
a lower entering fluid temperature than the system return tion of the unit will always be either Al/Cu or Al/Cu e-
fluid temperature because the system fluid has already coat. Please note that unit performance data, including the
passed through the first free cooling section. No customer- fluid-side pressure drop associated with the addition of a
supplied header is required with a series piping configura- free cooling section, is presented in the chiller selection
tion. The 6 in. pipe leaving the second free cooling section program.
must be connected to the evaporator inlet, and the pipe
diameter of the 30XV evaporator inlet will be as indicated
in the examples in this section of this manual.

38
Physical data (cont)
Free Cooling Integrated with 30XV - EXAMPLE 1 (English)
30XV180S+ (MCHX AND STANDARD, 2-PASS EVAPORATOR) INCLUDING 09FC020
Note that this free cooling module (size 020) is composed of just one section, and the free cooling module being composed
of just one section is always the case for free cooling sizes 020-040.
MECHANICAL COOLING FREE COOLING COMPLETE UNIT
SECTION SECTION
CHASSIS DIMENSIONS (in.)
Length 206 100 306 (plus piping allowance)*
Width 88 88 88
Height 99 99 99
SHIPPING WEIGHT (lb) 11152 3535 14687
OPERATING WEIGHT (lb) 11362 4352 15714
REFRIGERANT TYPE (Standard Evaporator) R-134a N/A R-134a
Refrigerant Charge (lb) CKT A/ CKT B (MCHX) 120/130 N/A 120/130
COMPRESSOR (Semi-Hermetic Twin Rotary
Screw)
Quantity 2 N/A 2
Full Load Capacity Split CKT A/CKTB 50/50 N/A 50/50
Minimum Capacity (%)† <15 N/A <15
EVAPORATOR & FREE COOLING (Fluid Volume
and Pressure)
Net Fluid Volume (gal.) 25 98 123
Maximum Refrigerant Pressure (psig) 220 N/A 220
Maximum Fluid-Side Pressure (psig) 300 250 250**
COIL QUANTITY (Mechanical Cooling and Free
Cooling Sections)
No. Coils 4/4 †† 4 12
FANS Shrouded Axial Type, Vertical Discharge
Maximum Fan Speed (rpm) 1140 1140 1140
No. Fans (Ckt A/ CKT B, or total for Free Cooling 4/4 4 12
Section)
WATER CONNECTIONS
Drain (NPT, in.) 3/8 1/4 See Columns To The Left
Evaporator Outlet, Victaulic (in.) 5 N/A 5
Free Cooling Arrangement Inlet, (in.) N/A 6 6
* The complete unit length will include a piping allowance (space) †† This is indicating the number of coils in Ckt A/Ckt B.
between the chiller and the free cooling section. In some cases, includ- NOTE: The above example employed a free cooling module that was
ing the cases shown here, the recommended space is 24 inches. See composed of just one section. For free cooling sizes larger than 040,
the 30XV installation instructions for more information. which are composed of 2 sections (sizes 050, 060, 070 and 080), units
† Using only the mechanical cooling portion of the chiller. can be arranged in either a series or a parallel piping arrangement. An
example of each arrangement follows.
** The maximum unit fluid-side pressure is the smaller value of the fluid
containing vessels, which is the free cooling section.

APPLICABLE PIPING SCHEMATIC FOR EXAMPLE SHOWN ABOVE

39
Physical data (cont)
Free Cooling Integrated with 30XV - EXAMPLE 1 (SI)
30XV180S+ (MCHX AND STANDARD, 2-PASS EVAPORATOR) INCLUDING 09FC020
Note that this free cooling module (size 020) is composed of just one section, and the free cooling module being composed
of just one section is always the case for free cooling sizes 020-040.
MECHANICAL COOLING FREE COOLING COMPLETE UNIT
SECTION SECTION
CHASSIS DIMENSIONS (mm)
Length 5226 2535 7761(plus piping allowance)*
Width 2236 2236 2236
Height 2513 2513 2513
SHIPPING WEIGHT (kg) 5058 1603 6661
OPERATING WEIGHT (kg) 5154 1974 7128
REFRIGERANT TYPE (Standard Evaporator) R-134a N/A R-134a
Refrigerant Charge (kg) CKT A/ CKT B (MCHX) 55/59 N/A 55/59
COMPRESSOR (Semi-Hermetic Twin Rotary
Screw)
Quantity 2 N/A 2
Full Load Capacity Split CKT A/CKTB 50/50 N/A 50/50
Minimum Capacity (%)† <15 N/A <15
EVAPORATOR & FREE COOLING (Fluid Volume
and Pressure)
Net Fluid Volume (L) 95 371 466
Maximum Refrigerant Pressure (kPa) 1517 N/A 1517
Maximum Fluid-Side Pressure (kPa) 2068 1724 1724**
COIL QUANTITY (Mechanical Cooling and Free
Cooling Sections)
No. Coils 4/4 †† 4 12
FANS Shrouded Axial Type, Vertical Discharge
Maximum Fan Speed (r/s) 19 19 19
No. Fans (Ckt A/ CKT B, or total for Free Cooling 4/4 4 12
Section)
WATER CONNECTIONS
Drain (NPT, in.) 3/8 1/4 See Columns To The Left
Evaporator Outlet, Victaulic (in.) 5 N/A 5
Free Cooling Arrangement Inlet, (in.) N/A 6 6
* The complete unit length will include a piping allowance (space) †† This is indicating the number of coils in Ckt A/Ckt B.
between the chiller and the free cooling section. In some cases, includ- NOTE: The above example employed a free cooling module that was
ing the cases shown here, the recommended space is 610 mm. See the composed of just one section. For free cooling sizes larger than 040,
30XV installation instructions for more information. which are composed of 2 sections (sizes 050, 060, 070 and 080), units
† Using only the mechanical cooling portion of the chiller. can be arranged in either a series or a parallel piping arrangement. An
example of each arrangement follows.
** The maximum unit fluid-side pressure is the smaller value of the fluid
containing vessels, which is the free cooling section.

APPLICABLE PIPING SCHEMATIC FOR EXAMPLE SHOWN ABOVE

40
Physical data (cont)
Free Cooling Integrated with 30XV - EXAMPLE 2 (English)
30XV300S+ (MCHX AND STANDARD, 2-PASS EVAPORATOR) INCLUDING 09FC050
Note that this free cooling module (size 050) is composed of two sections, and this is specifically a 3V followed by a 2V section.
When the free cooling module is composed of 2 sections, the chilled fluid piping may be arranged in either a series or a parallel
arrangement. Both arrangements are discussed here.
MECHANICAL COOLING FREE COOLING COMPLETE UNIT
SECTION SECTION
CHASSIS DIMENSIONS (in.)
Length 347 241 588 (plus piping allowance)*
Width 88 88 88
Height 99 99 99
SHIPPING WEIGHT (lb) 16207 8379 24586
OPERATING WEIGHT (lb) 16624 10411 27035
REFRIGERANT TYPE (Standard Evaporator) R-134a N/A R-134a
Refrigerant Charge (lb) CKT A/ CKT B (MCHX) 180/190 N/A 180/190
COMPRESSOR (Semi-Hermetic Twin Rotary
Screw)
Quantity 2 N/A 2
Full Load Capacity Split CKT A/CKTB 50/50 N/A 50/50
Minimum Capacity (%)† <15 N/A <15
EVAPORATOR & FREE COOLING (Fluid Volume
and Pressure)
Net Fluid Volume (gal.) 50 243 293
Maximum Refrigerant Pressure (psig) 220 N/A 220
Maximum Fluid-Side Pressure (psig) 300 250 250**
COIL QUANTITY (Mechanical Cooling and Free
Cooling Sections)
No. Coils 7/7 †† 10 24
FANS Shrouded Axial Type, Vertical Discharge
Maximum Fan Speed (rpm) 1140 1140 1140
No. Fans (Ckt A/ CKT B, or total for Free Cooling 7/7 10 24
Section)
WATER CONNECTIONS
Drain (NPT, in.) 3/8 1/4 See Columns To The Left
Evaporator Outlet, Victaulic (in.) 8 N/A 8
Free Cooling Arrangement Inlet, (in.) N/A 8/6*** 8/6***
* The complete unit length will include a piping allowance (space) †† This is indicating the number of coils in Ckt A/Ckt B.
between the chiller and the free cooling section. In some cases, includ- *** This is the size of the parallel arrangement system return piping / series
ing the cases shown here, the space may be less than 2 inches. See arrangement system return piping.
the 30XV installation instructions for more information.
† Using only the mechanical cooling portion of the chiller.
** The maximum unit fluid-side pressure is the smaller value of the fluid
containing vessels, which is the free cooling section.

APPLICABLE PIPING SCHEMATIC

SERIES ARRANGEMENT PARALLEL ARRANGEMENT

09FC020 + 09FC030 = 09FC050

NOTE: For sizes 050-080, the parallel external piping arrangement shown is simply an example of how the external piping may be accomplished.
See the 30XV Installation Instructions for more specific piping detail.

41
Physical data (cont)
Free Cooling Integrated with 30XV - EXAMPLE 2 (SI)
30XV300S+ (MCHX AND STANDARD, 2-PASS EVAPORATOR) INCLUDING 09FC050
Note that this free cooling module (size 050) is composed of two sections, and this is specifically a 3V followed by a 2V section. When the
free cooling module is composed of 2 sections, the chilled fluid piping may be arranged in either a series or a parallel arrangement. Both
arrangements are discussed here.
MECHANICAL COOLING FREE COOLING COMPLETE UNIT
SECTION SECTION
CHASSIS DIMENSIONS (mm)
Length 8808 6117 14925 (plus piping allowance)*
Width 2236 2236 2236
Height 2513 2513 2513
SHIPPING WEIGHT (kg) 7351 3801 11152
OPERATING WEIGHT (kg) 7541 4722 12263
REFRIGERANT TYPE (Standard Evaporator) R-134a N/A R-134a
Refrigerant Charge (kg) CKT A/ CKT B (MCHX) 82/86 N/A 82/86
COMPRESSOR (Semi-Hermetic Twin Rotary
Screw)
Quantity 2 N/A 2
Full Load Capacity Split CKT A/CKTB 50/50 N/A 50/50
Minimum Capacity (%)† <15 N/A <15
EVAPORATOR & FREE COOLING (Fluid Volume
and Pressure)
Net Fluid Volume (L) 189 886 1075
Maximum Refrigerant Pressure (kPa) 1517 N/A 1517
Maximum Fluid-Side Pressure (kPa) 2068 1724 1724**
COIL QUANTITY (Mechanical Cooling and Free
Cooling Sections)
No. Coils 7/7 †† 10 24
FANS Shrouded Axial Type, Vertical Discharge
Maximum Fan Speed (r/s) 19 19 19
No. Fans (Ckt A/ CKT B, or total for Free Cooling 7/7 10 24
Section)
WATER CONNECTIONS
Drain (NPT, in.) 3/8 1/4 See Columns To The Left
Evaporator Outlet, Victaulic (in.) 8 N/A 8
Free Cooling Arrangement Inlet, (in.) N/A 8/6*** 8/6***
* The complete unit length will include a piping allowance (space) †† This is indicating the number of coils in Ckt A/Ckt B.
between the chiller and the free cooling section. In some cases, includ- *** This is the size of the parallel arrangement system return piping / series
ing the cases shown here, the space may be less than 51 mm. See the arrangement system return piping.
30XV installation instructions for more information.
† Using only the mechanical cooling portion of the chiller.
** The maximum unit fluid-side pressure is the smaller value of the fluid
containing vessels, which is the free cooling section.

APPLICABLE PIPING SCHEMATIC

SERIES ARRANGEMENT PARALLEL ARRANGEMENT

09FC020 + 09FC030 = 09FC050

NOTE: For sizes 050-080, the parallel external piping arrangement shown is simply an example of how the external piping may be accomplished.
See the 30XV Installation Instructions for more specific piping detail.

42
Options and accessories
ITEM FACTORY-INSTALLED OPTION FIELD-INSTALLED ACCESSORY
Condenser Coil and Fan Options
MCHX, E-Coat X
Aluminum Fins/Copper Tube X
Aluminum Fins/Copper Tube, Pre-Coated X
Aluminum Fins/Copper Tube, E-Coat X
Copper Fins/Copper Tube, E-Coat X
Copper Fins/Copper Tube Condenser Coils X
Low Sound Kit X
Sound Optimization X
Controls/Communication Options
BACnet/Modbus Translator Control X X
Energy Management Module (includes GFI) X X
LonWorks Translator X X
Dual Chiller Accessory Kit X
Variable Speed Condenser Fans (standard tier only) X
ECM fans (unit sizes 140-325) X
High-Static Fans (units with variable speed condenser fans only) X
Evaporator Options
One-Pass Evaporator (flooded type) X
Three-Pass Evaporator X
Evaporator for Brine Application (flooded type, 2-pass only) X
Evaporator for Process Brine Application (1-pass only) X
Remote Evaporator X
Remote Evaporator Assembly Kit X
Hydronic kit (unit sizes 140-325) X
Electrical Options
Unit-Mounted Main Disconnect, Non-Fused X
Control Transformer (automatically included for 50 Hz) X
Convenience Outlet (not available at 380 v) X
PM compressor motor (unit sizes 140-325) X
High SCCR (Short Circuit Current Rating) X
(limited availability on 208/230 V units - see option description)
Refrigeration Circuit Options
Isolation Valve X
Suction Line Insulation X
Security/Packaging Option
Two-Piece Shipment (unit sizes 400H, 450M, 450H, 500S and 500M only) X
Security Grilles X X
Security Grilles (Sides) and Hail Guard (Ends) X
Full Hail Guard X X
Condenser Coil Trim Panels X X

Factory-installed options Remote evaporator provides an evaporator for applica-

Condenser coil options are available to match coil con- tions in which the evaporator will not be an integral part of
struction to the site conditions for the best durability. Refer the chiller package. When this option is chosen, the chiller
to the Condenser Coil Corrosion Protection Options table will be shipped from the factory minus the evaporator and
on page 45 or the appropriate selection guide for more without refrigerant, but with a remote evaporator assembly
information. kit. The evaporator itself will be shipped separately with a
nitrogen charge. The refrigerant will need to be acquired
One-pass evaporator provides a lower pressure drop and charged locally. The piping from the chiller to the
through the evaporator for applications with low delta T evaporator is not part of the factory supply and is the
(temperature) or high flow or where the evaporators are responsibility of the installing contractor. All coil types are
piped in a series arrangement. available when a remote evaporator is employed, but see
Three-pass evaporator provides the ability for the the remote evaporator assembly kit for more detail as well
chiller to operate at lower evaporator water flow values as general installation guidelines.
than evaporators with other pass options. This is particu- Energy management module provides energy manage-
larly beneficial in variable-flow applications. ment capabilities to minimize chiller energy consumption.
Evaporator for brine application provides the pre- Several features are provided with this module including leav-
ferred evaporator for applications employing ethylene gly- ing fluid temperature reset, cooling set point or demand limit
col or propylene glycol in the chilled-fluid loop which have control from a 4 to 20 mA signal, space temperature reset
leaving-fluid temperatures down to 20°F (–6.7°C). (requires field-installed space temperature sensor), 2-step
Evaporator for process brine application provides demand limit control (from 0 to 100%) activated by a remote
the preferred evaporator for applications employing eth- contact closure, and discrete input for “Ice Done” indication
ylene glycol or propylene glycol in the chilled-fluid loop for ice storage system interface. When this option is selected,
which have leaving-fluid temperatures down to 10°F a GFI convenience outlet is also included.
(–12.2°C).

43
Options and accessories (cont)
ECM fans provide an increase in fan efficiency when com- manual discharge valves are standard and motorized dis-
pared to standard fan motors while also proving variable charge service valves are optional. The selection of the
speed fan [Link] fans are available for unit sizes 140- isolation valve option results in chillers which are
325. equipped with a liquid line service valve, a discharge ser-
PM compressor motors provide an increase in compres- vice valve (motorized or manual type), and a series of
sor motor efficiency when compared to standard compressor valves on or near the evaporator. The net effect is to pro-
motors. This option is available for unit sizes140-325. vide isolation capability in the condenser area, the evapo-
rator area, and the compressor area.
Hydronic kit adds circulating pumps, a combination service
valve/flow regulator, strainer, insulation, heaters, and pres- Unit-mounted non-fused disconnect option provides
sure/temperature taps. Pumps are configured in a parallel non-fused disconnect for unit power located at the unit. This
arrangement of multiple pumps (frequently offering N+1 option is not available with dual point power in sizes 350-500.
redundancy). All pump motors shall be of electronically com- Suction line insulation is tubular closed-cell insulation.
mutated permanent magnet design, thus providing variable This option is recommended for areas of high dewpoints
flow capability. The hydronic kit is available in certain 60 Hz where condensation may be a concern.
voltages for unit sizes 140-325 of mid-and high-tier design. BACnet/Modbus translator control provides an inter-
High SCCR (short circuit current rating) devices allow the face between the chiller and a BACnet Local Area Net-
chiller to tolerate a 65 kA (all voltages except 575-v) or a work (LAN, i.e., MS/TP EIA-485). The BACnet/Modbus
35 kA (575-v units) short circuit current for a brief period of translator control is also available as a field-installed acces-
time while protecting downstream components. The high sory. Field programming is required.
SCCR provides a higher level of protection than standard LonWorks Translator provides an interface between the
chiller components. At 208/230-v, this option is only avail- chiller and a Local Operating Network (LON, i.e., LonWorks1
able with the combination of dual point power and unit sizes FT-10A ANSI/EIA-709.1). The LON translator control is
140-200. The standard SCCR rating is dependent on both also available as a field-installed accessory. Field programming
voltage and unit size as shown in the SCCR Voltage Table. is required.
SCCR VOLTAGE TABLE Condenser coil trim panels provide an aesthetic, fin-
ished appearance for the condenser coil ends of the com-
DESCRIPTION 30XV140-325 30XV350-500 pressor side of the unit. Condenser coil trim panels are
also available as a field-installed accessory.
VOLTAGE 208-460V* 575V 380-460V 575V
Control transformer is sized to supply the needs of the
STANDARD SCCR
control circuit from the main power supply. This feature
SINGLE POINT POWER 25 kAIC 10 kAIC 35 kAIC 18 kAIC is automatically provided on 50 Hz chillers.
SINGLE POINT POWER
Variable speed condenser fans control the speed of
WITH DISCONNECT 25 kAIC 18 kAIC 35 kAIC 18 kAIC all fans for improvement in part load efficiency and sound
levels. Additionally, variable speed condenser fans main-
DUAL POINT POWER 25 kAIC 18 kAIC 25 kAIC 10 kAIC
tain head pressure control down to –20°F (–29°C) ambi-
DUAL POINT POWER 25 kAIC 18 kAIC — —
ent temperature with the use of glycol and wind baffles.
WITH DISCONNECT
Varying the speed of all fans on a circuit to a prescribed
HIGH SCCR speed provides accurate head pressure control to the
most efficient point while achieving optimum usage of the
SINGLE POINT POWER 65 kAIC 35 kAIC 65 kAIC 35 kAIC
coils to accomplish excellent part-load efficiency. Variable
SINGLE POINT POWER 65 kAIC 35 kAIC 65 kAIC 35 kAIC
speed condenser fans also allow the chiller to operate at
WITH DISCONNECT
ambient temperatures as high as 125.6°F (52°C). This
DUAL POINT POWER 65 kAIC 35 kAIC 65 kAIC 35 kAIC option is only available on standard-tier units because
both the medium-tier and high-tier units incorporate this
DUAL POINT POWER
WITH DISCONNECT 65 kAIC 35 kAIC — — as a standard feature. Variable speed condenser fans are
not available for unit sizes 225-500 at 208/230 v or for
LEGEND
unit size 140 standard tier at any voltage.
kAIC — Kilo-Amperes Interrupting Capacity High-static fans are condenser fans which provide up
*208/230V Single Point Power with Disconnect is not available. to 100 Pa ESP (external static pressure), as opposed to
the standard fans which provide up to 50 Pa ESP. The
Isolation valve provides a means of isolating the com- high-static fan option is only available on applications
pressors from the evaporator vessel, which is beneficial in employing variable speed condenser fans.
servicing the chiller. The isolation option comes in various Two-piece shipment is a factory-installed option which
configurations depending on the installation region (Mid- provides 2-section shipment of the largest 30XV models
dle Eastern or elsewhere). On all units which are not such that both resulting sections can fit within 40-foot
installed in the Middle East region, liquid line service containers. This option is only available on unit sizes
valves and motorized discharge service valves are always 400H, 450M, 450H, 500S and 500M.
provided per refrigerant circuit. For Middle Eastern
regions only, in addition to the liquid line service valves,

44
Options and accessories (cont)
Security grilles are coated grilles that protect the con- Remote evaporator assembly kit provides the installa-
denser, evaporator, and compressors. These are also tion guidelines for applications in which the evaporator is
available as an accessory. not an integral part of the chiller. For such applications, the
Security grilles (sides) and hail guard (ends) consist refrigerant will need to be acquired and charged locally.
of louvered panels on the ends of the machine and secu- The piping from the chiller to the evaporator is the respon-
rity grilles on the sides of the machine. These coverings sibility of the installing contractor. This assembly kit, which
firmly fasten to the machine frame and provide complete includes some hardware as well as assembly instructions, is
coverage from the top to the bottom of the unit. A hail automatically included when the remote evaporator option
guard accessory is also available, but it is a full hail guard is selected.
and therefore it is a different design than this factory Convenience outlet includes 4-amp GFI (ground fault inter-
option. rupt) receptacle. Convenience outlet is 115-v female recepta-
Full hail guard consists of louvered panels on the sides cle. Not available with 380-v units. This item is included when
and ends of the machine. These hail guards firmly fasten a factory-installed energy management module is selected.
to the machine, and they provide coverage from the top BACnet/Modbus translator control provides an inter-
to the bottom of the unit. Coil trim panels are not avail- face between the chiller and a BACnet Local Area Network
able with the full hail guard because this hail guard covers (LAN, i.e., MS/TP EIA-485). The BACnet/Modbus transla-
all coil tubing. This factory option is also available as an tor control is also available as a factory-installed option. Field
accessory. programming is required.
Low sound kit provides the compressors with sheet LonWorks translator provides an interface between the
metal enclosures with sound absorbing panels and also chiller and a Local Operating Network (LON, i.e., LonWorks
provides an external muffler between each compressor FT-10A ANSI/EIA-709.1). The LON translator control is
and its associated oil separator. (Note: The muffler for also available as a factory-installed option. Field programming
350 circuit A and 400-500 ton units is internal to the oil is required.
separator and is provided regardless of sound option.) Condenser coil trim panels provide an aesthetic, finished
Sound optimization provides a chiller which has been appearance for the condenser coil ends of the compressor
selected with customized software to best meet customer side of the unit. Condenser coil trim panels are also available
sound and capacity requirements. as a factory-installed option.
Field-installed accessories Full hail guard consists of louvered panels on the sides and
ends of the machine. These hail guards firmly fasten to the
Energy management module provides energy manage-
machine, and they provide coverage from the top to the bot-
ment capabilities to minimize chiller energy consumption. Sev-
tom of the unit. Coil trim panels are not required with the full
eral features are provided with this module including leaving
hail guard because this hail guard covers all coil tubing. This
fluid temperature reset, cooling set point, space temperature
field-installed accessory is also available as a factory option.
reset (requires field-installed space temperature sensor) or
demand limit control from a 4 to 20 mA signal, 2-step demand Security grilles are coated grilles that protect the con-
limit control (from 0 to 100%) activated by a remote contact denser, evaporator, and compressors. These are also available
closure (one-step demand limit does not require the energy as a factory-installed option.
management module), and discrete input for “Ice Done” indica- Dual chiller accessory kit provides the additional hard-
tion for ice storage system interface. ware (thermistors, wells, connectors) required for applications
with 2 chillers running in parallel.
CONDENSER COIL CORROSION PROTECTION OPTIONS
ENVIRONMENT
ENVIRO-SHIELD™
OPTION* Mild Severe Combined
Standard Industrial
Coastal Coastal Industrial/Coastal
Novation® Heat Exchanger (Standard) See NACO Packaged Chiller Builder*
Novation Heat Exchanger, E-coat See NACO Packaged Chiller Builder*
AL Fins X
CU Fins X
AL Fins, E-coat X X X
CU Fins, E-coat X
AL Fins, Pre-coated X
LEGEND * See NACO Packaged Chiller Builder for details. Additional corrosion
AL — Aluminum protection is available. For Novation or round tube/plate fin (RTPF)
CU — Copper heat exchangers, see selection guide “Environmental Corrosion Pro-
NACO — North American Commercial Operations tection” (Publication 04-581061-01).

45
Dimensions
CHILLER LAYOUT DIMENSIONS — ENGLISH

30XV Chiller 30XV Chiller

End View H H
Side View

W L*

30XV CHILLER SIZE 140 160 180 200

TIER (MODEL NO. POS. 10) S M H S M H S M H S M H
L (Length) (in.)* 206 206 253 206 253 300 206 253 300 253 300 347
W (width) (in.)* 88 88 88 88 88 88 88 88 88 88 88 88
H (Height) (in.)* 99 99 99 99 99 99 99 99 99 99 99 99

30XV CHILLER SIZE 225 250 275 300

TIER (MODEL NO. POS. 10) S M H S M H S M H S M H
L (Length) (in.)* 253 300 347 300 347 394 300 347 394 347 394 441
W (width) (in.)* 88 88 88 88 88 88 88 88 88 88 88 88
H (Height) (in.)* 99 99 99 99 99 99 99 99 99 99 99 99

30XV CHILLER SIZE 325 350 400 450

TIER (MODEL NO. POS. 10) S M H S M H S M H S M H
L (Length) (in.)* 394 441 488 406 453 500 453 500 547 500 547 594
W (width) (in.)* 88 88 88 88 88 88 88 88 88 88 88 88
H (Height) (in.)* 99 99 99 99 99 99 99 99 99 99 99 99

30XV CHILLER SIZE 500

TIER (MODEL NO. POS. 10) S M
L (Length) (in.)* 547 594
W (width) (in.)* 88 88
H (Height) (in.)* 99 99
* The chiller length shown in the chart below does not include a free cooling section. When free cooling is employed, the additional length can be
evaluated with the information presented in the Physical Data portion of this publication.
NOTES:
1. The dimensions presented here are intended to determine the suitability of a given chiller for a given space. Detailed dimensions, including
chilled-water piping locations/details, contact surface locations, electrical connection locations as well as other relevant data are presented
in the Chiller Submittal Drawing Manager, or may be obtained by contacting your Carrier sales representative.
2. When determining the suitability of a given chiller for a space, do not forget to consider the availability of adequate airflow to that location.
Airflow guidelines and clearances are presented in the Application Section of this publication.
3. 2-Piece Shipment Modules (40A/B, 45A/B and 50A/B) are not shown in the chart because they combine to become the lengths shown in
the chart for 30XV400, 30XV450 and 30XV500 respectively. This relationship is described in the Physical Data section of this publication.

46
Dimensions (cont)
CHILLER LAYOUT DIMENSIONS — SI

30XV Chiller 30XV Chiller

End View H H
Side View

W L*

30XV CHILLER SIZE 140 160 180 200

TIER (MODEL NO. POS. 10) S M H S M H S M H S M H
L (Length) (mm)* 5226 5226 6420 5226 6420 7614 5226 6420 7614 6420 7614 8808
W (width) (mm)* 2236 2236 2236 2236 2236 2236 2236 2236 2236 2236 2236 2236
H (Height) (mm)* 2513 2513 2513 2513 2513 2513 2513 2513 2513 2513 2513 2513

30XV CHILLER SIZE 225 250 275 300

TIER (MODEL NO. POS. 10) S M H S M H S M H S M H
L (Length) (mm)* 6420 7614 8808 7614 8808 10002 7614 8808 10002 8808 10002 11196
W (width) (mm)* 2236 2236 2236 2236 2236 2236 2236 2236 2236 2236 2236 2236
H (Height) (mm)* 2513 2513 2513 2513 2513 2513 2513 2513 2513 2513 2513 2513

30XV CHILLER SIZE 325 350 400 450

TIER (MODEL NO. POS. 10) S M H S M H S M H S M H
L (Length) (mm)* 10002 11196 12390 10304 11498 12692 11498 12692 13886 12692 13886 15080
W (width) (mm)* 2236 2236 2236 2236 2236 2236 2236 2236 2236 2236 2236 2236
H (Height) (mm)* 2513 2513 2513 2513 2513 2513 2513 2513 2513 2513 2513 2513

30XV CHILLER SIZE 500

TIER (MODEL NO. POS. 10) S M
L (Length) (mm)* 13886 15080
W (width) (mm)* 2236 2236
H (Height) (mm)* 2513 2513
* The chiller length shown in the chart below does not include a free cooling section. When free cooling is employed, the additional length can be
evaluated with the information presented in the Physical Data portion of this publication.
NOTES:
1. The dimensions presented here are intended to determine the suitability of a given chiller for a given space. Detailed dimensions, including
chilled-water piping locations/details, contact surface locations, electrical connection locations as well as other relevant data are presented
in the Chiller Submittal Drawing Manager, or may be obtained by contacting your Carrier sales representative.
2. When determining the suitability of a given chiller for a space, do not forget to consider the availability of adequate airflow to that location.
Airflow guidelines and clearances are presented in the Application Section of this publication.
3. 2-Piece Shipment Modules (40A/B, 45A/B and 50A/B) are not shown in the chart because they combine to become the lengths shown in
the chart for 30XV400, 30XV450 and 30XV500 respectively. This relationship is described in the Physical Data Section of this publication.

47
09FC dimensions
09FC LAYOUT DIMENSIONS

09FC 09FC
End View H H
Side View

W L*

09FC (FREE COOLING SECTION) OVERALL DIMENSIONS CHART-ENGLISH

09FC (FREE COOLING)SIZE 020 030 040 050 060 070 080
OVERALL DIMESIONS (IN.)
L (LENGTH 100 147 194 241 288 335 382
W (WIDTH) 88 88 88 88 88 88 88
H (HEIGHT) 99 99 99 99 99 99 99

09FC (FREE COOLING SECTION) OVERALL DIMENSIONS CHART-SI

09FC (FREE COOLING)SIZE 020 030 040 050 060 070 080
OVERALL DIMESIONS (IN.)
L (LENGTH 2535 3729 4923 6117 7311 8505 9699
W (WIDTH) 2236 2236 2236 2236 2236 2236 2236
H (HEIGHT) 2513 2513 2513 2513 2513 2513 2513

NOTES:
1. The dimensions presented here are intended to determine the suitability of a given free cooling module for a given space. Detailed dimen-
sions, including chilled-water piping locations/details, contact surface locations, electrical connection locations as well as other relevant data
are presented in the Chiller Submittal Drawing Manger.
2. When determining the suitability of a given free cooling module for a space, do not forget to consider the availability of adequate airflow to the
location.

48
Selection procedure
Carrier’s Packaged Chiller Builder Selection Program pro- • Higher than standard fouling factors lead to lower capacity
vides quick, easy selection of Carrier’s air-cooled liquid and higher input kW from a given chiller size compared to
chillers. The program considers specific temperature, fluid running the same application with better quality water (and
and flow requirements among other factors such as fouling lower fouling factors).
and altitude corrections. Operation below 32°F (0°C) ambient temperature:
Before selecting a chiller, consider the following points: • Wind baffles are required.
Leaving water (fluid) temperature (LWT): • Consider higher loop volumes, 6 to 10 gallons per nomi-
• If the LWT is less than 40°F (4.4°C), loop freeze protec- nal ton (6.5 to 10.8 l/kW).
tion to a minimum of 15°F (–9.4°C) below the LWT set • Loop freeze protection with glycol is strongly recom-
point is required. mended to a minimum of 15°F (8.3°C) below lowest antic-
• If the LWT is less than 40°F (4.4°C), the evaporator for ipated ambient temperature.
brine application or evaporator for process brine applica- • Chilled water pump control is strongly recommended;
tion should be employed. otherwise override capability is required.
• If the LWT is greater than 60°F (15.5°C), a mixing loop is • The evaporator for brine application should be employed.
required. • Consider using free cooling to reduce mechanical cooling
load and increase overall system efficiency.
Use of glycol in chilled fluid:
Chiller idle below 32°F (0°C) ambient temperature:
• Any time there is a glycol solution in the chilled water
loop, the brine evaporator should be considered. This is • Loop freeze protection with glycol is strongly recom-
particularly important in low flow applications. mended to a minimum of 15°F (8.3°C) below lowest antic-
ipated ambient temperature.
Entering water (fluid) temperature (EWT): • Chilled water pump control is strongly recommended;
• If the EWT requirement is greater than 70°F (21.1°C), a otherwise override capability is required.
mixing loop is required. The EWT should not exceed • Drain the evaporator — This will require a small amount
70°F (21.1°C) for extended operation. Pulldown can be of glycol for residual water. If evaporator heaters are
accomplished from 95°F (35°C). installed, the heaters will need to be disconnected.
Evaporator flow rate or evaporator delta-T: • Consider using a remote evaporator. Do not bury refriger-
ant piping.
• The evaporator delta-T (EWT – LWT) must fall between
3° and 20°F (1.7° and 11.1°C) while still meeting both the Ambient temperature:
fluid minimum/maximum temperature requirements as • Highest allowable ambient air temperature is 125.6°F
well as the fluid minimum/maximum flow requirements. (52°C) for all unit sizes employing variable speed con-
• For larger or smaller delta-T applications, a mixing loop is denser fans. Standard tier units, without the addition of
required. variable speed condenser fans, allow a maximum ambient
• If the evaporator flow is variable, the rate of change of temperature of 105°F (40.6°C).
flow should not exceed 10% per minute. A loop volume of • Although the selection software does not allow selections
greater than 3 gallons per ton (3.2 l/kW) is also above 125.6°F (52°C) ambient, the mid and high tier units
recommended. are operational up to 131°F (55°C).
• For variable primary flow applications, consider the 3-pass • Lowest allowable ambient temperature for the standard
evaporator. unit to start and operate is 32°F (0°). With the inclusion of
Evaporator pressure drop: wind baffles (field fabricated and installed), mid and high
tier units are capable of starting as low as 5°F (–15°C) and
• A high evaporator pressure drop can be expected when
of operating as low as –20°F (–29°C) ambient tempera-
the evaporator delta-T is low. A mixing loop can help to
ture. To achieve performance at these low temperatures,
alleviate this situation.
standard-tier units require variable speed condenser fans.
• Alternatively, consider a reduced pass option when there
is a low delta-T. Operation in sound-sensitive applications:
• A low evaporator pressure drop can be expected when • Consider selecting the unit using the sound optimization
evaporator delta-T is high. feature.
Water quality, fouling factor: Cooling capacity requirement:
• Poor water quality can increase the required evaporator • Do not oversize the chillers by more than 15% at design
fouling factor. conditions.

49
Selection procedure (cont)
Coil corrosion requirements: • 4 to 20 mA (requires an energy management module)
• Coastal application Demand limit:
• Industrial application • 2-step (requires an energy management module)
• Coastal/industrial application • 4 to 20 mA (requires an energy management module)
• Urban application • CCN Loadshed
• Farming
Shipping Considerations:
NOTE: See NACO (North American Commercial Opera-
tions) Packaged Chiller Builder and appropriate selection • For high-capacity applications in which it is important that
guides for more information. units can be shipped in 45-foot containers, consider the
two-piece shipment option for sizes 400H, 450M, 450H,
Chilled water reset: 500S, and 500M. For sizes 325H, 350H, 400M, and
• Return water (standard) 450S, which cannot be shipped in 45-foot containers,
• Outside air temperature (standard) consider an alternative selection that can fit in a 45-foot
• Space temperature (accessory sensor required) container.

50
Performance data
EVAPORATOR PRESSURE DROP CURVES (ENGLISH)
STANDARD (2-PASS) EVAPORATOR

30XV140, 160, 180, 200, 225

See note on page 54.

30XV250, 275, 300, 325

See note on page 54.

51
Performance data (cont)
EVAPORATOR PRESSURE DROP CURVES (ENGLISH) (cont)
STANDARD (2-PASS) EVAPORATOR

30XV350, 400, 450, 500

See note on page 54.

52
Performance data (cont)
EVAPORATOR PRESSURE DROP CURVES (SI)
STANDARD (2-PASS) EVAPORATOR

30XV140, 160, 180, 200, 225

250

140 Std Tier

140 Mid, High, & 160 Std Tier
200
160 Mid, High, & 180 Std Tier
Pressure drop, kPa

180 Mid, High, & 200 Std Tier

200 Mid, & High Tier
150
225 Std Tier
225 Mid, & High Tier

100

50

0
0.00 10.00 20.00 30.00 40.00 50.00 60.00 70.00 80.00
See note on page 54.
Evaporator Flow Rate, l/s

30XV250, 275, 300, 325

250

250 Std Tier

200 250 Mid, High, & 275 Std Tier
Pressure drop, kPa

275 Mid, High, & 300 Std Tier

300 Mid, High, & 325 Std Tier
150 325 Mid, & High Tier

100

50

0
0.00 20.00 40.00 60.00 80.00 100.00 120.00

See note on page 54.

Evaporator Flow Rate, l/s

53
Performance data (cont)
EVAPORATOR PRESSURE DROP CURVES (SI) (cont)
STANDARD (2-PASS) EVAPORATOR

30XV350, 400, 450, 500

300

250 350 Std Tier

400 Std Tier
Pressure drop, kPa

350 Mid, High, 400 Mid, High, & 450 Std

200
500 Mid Tier
450 Mid, High, & 500 Std Tier
150

100

50

0
0.00 20.00 40.00 60.00 80.00 100.00 120.00 140.00 160.00

Evaporator Flow Rate, l/s

NOTE: The indicated pressure drop is from the inlet to the outlet of the evaporator. This does not consider other system components or whether or not a
factory-supplied hydronic kit is employed.

54
Typical piping and wiring schematic
TYPICAL DIAGRAM FOR 30XV UNITS

(POWER CONNECTIONS FROM WALL

TO END OF UNIT NOT SHOWN)

FIELD-SUPPLIED FIELD-SUPPLIED
FUSED DISCONNECT FUSED DISCONNECT
UNIT POWER CONTROL POWER

PRESSURE/
TEMPERATURE TAPS*

VIBRATION BALANCING VALVE/

ELIMINATORS* SHUT OFF*
20-MESH
STRAINER*
PUMP SHUTOFF DRAIN
VALVE* SHUTOFF VALVE
HEAT TAPE AND INSULATION ARE RECOMMENDED ON ALL NOTES:
EXPOSED PIPING IF AMBIENT TEMPERATURE <32°F (0°C) 1. Chiller must be installed level to maintain proper compressor oil return.
AND NO ANTIFREEZE SOLUTION IS IN SYSTEM 2. Piping shown are general points-of-connection guides only and are not intended for
a specific installation. Wiring and piping shown are for a quick overview of system
LEGEND and are not in accordance with recognized standards.
3. All wiring must comply with applicable local and national codes.
Airflow Through Condenser 4. All piping must follow standard piping techniques. Refer to Carrier System Design
Manual or appropriate ASHRAE (American Society of Heating, Refrigerating, and
Power Wiring Air-Conditioning Engineers) handbook for details.
5. A 20-mesh strainer must be field supplied and installed within 10 ft (3 m) of the
Chilled Water Piping evaporator inlet.
*Field-installed. 6. The standard (2-pass) evaporator is shown.
7. The chiller displayed here does not incorporate a free cooling section.
8. Unit shown does not incorporate a pump package.

55
Typical piping and wiring schematic (cont)

TYPICAL PIPING DIAGRAM FOR 30XV UNITS

V
V T1 PP
Chilled Water Out

HEATER
HEATER
Chilled Water In
D FS PP T2
LEGEND D
D — Drain, 3/4-in. NPT
FS — Flow Switch
PP — Pipe Plug, 1/4-in. NPT
T1 — Leaving Water Thermistor
T2 — Entering Water Thermistor
V — Vent, 1/4-in. NPT
— 20-Mesh Strainer

56
Electrical data
POWER ENTRY OPTIONS

NO. OF
POWER ENTRY 30XV DISCONNECT AVAILABLE
OPTION UNIT SIZE VOLTAGE OPTION CONDUCTOR LUG RANGE
CONNECTIONS
PER PHASE*

208/230V NO 4 #2AWG - 750 KCMIL

140-200
380-575V NFD 2 2/0 - 500 KCMIL

140-325 380-575V NO 2 #2AWG - 600 KCMIL

380-440V NFD 4 4/0 - 500 KCMIL

225-325
SINGLE POINT 460-575V NFD 3 (or 2) 3/0 - 400 KCMIL or (500 KCMIL - 750 KCMIL)
POWER

380-440V NO 6 #2AWG - 750 KCMIL

460-575V NO 4 #2AWG - 750 KCMIL

350-500
380-440V NFD 6 #2AWG - 600 KCMIL

460-575V NFD 4 4/0 - 500 KCMIL

208/230V NO 3 3/0 - 400 KCMIL

140-200 380-575V NO 1 or (2) 2/0-500 KCMIL or (2/0-250 KCMIL)

380-575V NFD 1 or (2) 2/0-500 KCMIL or (2/0-250 KCMIL)

380-575V NO 2 #2AWG - 500 KCMIL

DUAL POINT 225-325
POWER
380-575V NFD 2 #2AWG - 500 KCMIL

380V NO 4 #2AWG - 750 KCMIL

350-500 460-575V NO 2 #2AWG - 600 KCMIL

380-575V (HSCCR) NO 3 3/0 - 400 KCMIL

LEGEND *This is not necessarily the number of conductors that are required. The
AWG — American Wire Gage number and size of the conductors is the responsibility of the engineer
HSCCR — High Short Circuit Current Rating of record for the application.
NFD — Non-Fused Disconnect
NO — None

57
Controls
Microprocessor The speed at which capacity is added or reduced is con-
The Carrier Controller microprocessor controls overall unit trolled by temperature deviation from set point and rate of
temperature change of chilled fluid.
operation and controls a number of processes simultane-
ously. These processes include internal timers, reading in- The controls respond to the supply chilled water tempera-
puts, analog to digital conversions, fan control, display ture to cycle the compressors to match cooling load
requirements.
control, diagnostic control, output relay control, demand
limit, capacity control, head pressure control, and tem- Sensors
perature reset. Some processes are updated almost contin- Thermistors are used to control temperature-sensing inputs
uously, others every 2 to 3 seconds, and some every 30 to the microprocessor. No additional thermistor sensors are
seconds. The microprocessor routine is started by switch- required for optional leaving chilled water temperature,
ing the Emergency ON-OFF switch to ON position. Pump return water, or outdoor air reset.
control of external pumps (where configured) will energize
The following temperature sensors are provided on 30XV
the evaporator pump to the internal (or CCN) time sched- units:
ule (or input occupied signal from external system).
• Evaporator leaving chilled fluid temperature (LWT)
When the unit receives a call for cooling (based on a devia- • Evaporator entering fluid (return) temperature (EWT)
tion from chilled water set point), the unit stages up in • Outside-air temperature (OAT)
capacity to maintain the evaporator fluid set point. The first
compressor starts 1 to 3 minutes after the call for cooling. • Space temperature (optional with EMM board)
The Carrier Controller microprocessor controls the capacity Three refrigerant pressure transducers are used in each cir-
of the chiller by varying the number of compressors on and cuit for sensing suction, discharge, and liquid pressure. The
each loading capacity to satisfy actual dynamic load condi- microprocessor uses these inputs to control capacity, fan
tions. Accuracy depends on loop volume, loop flow rate, speed, and valve openings to optimize efficiency.
load, and outdoor-air temperature. No adjustment for cool- The following pressure transducers are provided on 30XV
ing range or evaporator flow rate is required, because the units:
control automatically compensates for cooling range by
measuring both return-fluid temperature and leaving-fluid • Saturated condensing temperature
temperature. This is referred to as leaving-fluid temperature • Evaporator saturation temperature
control with return-fluid temperature compensation. • Oil
The basic logic for determining when to add or remove • Economizer
capacity is a time band integration of deviation from set • Liquid saturated temperature
point plus rate of change of leaving-fluid temperature.
When leaving-fluid temperature is close to the set point Additional information
and slowly moving closer, logic prevents additional capac- Detailed information on controls and operation is available
ity. If leaving-fluid temperature is less than 34°F (1.1°C) for in the Controls, Start-Up, Operation, Service, and Trouble-
water, or 4°F (2.2°C) above the brine freeze set point for shooting guide included with each unit. Packaged Service
brine units, the unit is shut off until the water temperature Training programs are also available. Contact your local
for brine reaches 34°F (1.1°C) or 4°F (2.2°C) above the set Carrier representative for more information.
point for brine to protect against freezing.
In pulldown mode, no additional capacity is added if the Carrier Controller microprocessor
rate of change of the leaving water temperature is greater Dynamic Carrier Controller microprocessor keeps the
than the adjustable setting. chiller online during periods of extreme operating condi-
Control sequence tions. If the entering fluid temperature is 95°F (35°C) and
Off cycle — If ambient temperature is below 36°F the saturated suction temperature is 50°F (10°C) or
(2.2°C), evaporator heaters (if installed) are also energized. higher the maximum operating pressure (MOP) feature
limits the suction to keep the chiller online. The controller
Start-up — After control circuit switches on, the prestart automatically starts the chiller in the unloaded state to
process takes place, then microprocessor checks itself and eliminate the potential of compressor overload due to
waits for temperature to stabilize. The controlled pulldown high head pressure or low suction pressure. The control-
feature limits compressor loading on start-up to reduce ler will equalize run time on each circuit through the lead/
demand on start-up and unnecessary compressor usage. lag feature. If a circuit becomes disabled, the controller
Capacity control — On the first call for cooling, the will automatically set the active circuit to lead, keeping the
microprocessor starts initial compressor and fan stage on chiller online at a reduced capacity.
lead circuit. Low-temperature override — This feature prevents
As additional cooling is required, the capacity of the com- LCWT (leaving chilled water [fluid] temperature) from over-
pressor is increased by increasing the drive frequency. As shooting the set point and possibly causing a nuisance trip-
the load increases above 100% of the first compressor’s out by the freeze protection.
capacity, another compressor is started and both are
staged together to optimize efficiency. High-temperature override — This feature allows the
chiller to add capacity quickly during rapid load variations.

58
Controls (cont)
Temperature reset module is required for this function). This FIOP/accessory
Reset reduces compressor power usage at part load when interfaces with the microprocessor to control the unit so
design LCWT is not necessary. Humidity control should be that the chiller’s kW demand does not exceed its setting. It
considered since higher coil temperatures resulting from is activated from an external switch or a 4 to 20 mA signal.
reset will reduce latent heat capacity. Three reset options The standard Carrier Controller microprocessor is pro-
are offered, based on the following: grammed to accept various accessory temperature reset
Return-fluid temperature increases LCWT set point as options (based on outdoor-air temperature [standard],
return (or entering) fluid temperature decreases (indicat- return-fluid temperature [standard], or space temperature
ing load decrease). Option may be used in any application [which requires accessory thermistor]), that resets the
where return fluid provides accurate load indication. A LCWT. The energy management module (EMM) is only
limitation of return fluid reset is that LCWT may only be required for temperature reset that is initiated by a 4 to
reset to value of design return fluid temperature. 20 mA signal.
Outdoor-air temperature increases the LCWT as outdoor Demand limit
ambient temperature decreases (indicating load decrease). If the demand limit is applied, it limits the total power draw
This reset should be applied only where outdoor ambient of unit to a selected point by controlling the number of
temperature is an accurate indication of load. operational compressors during periods of peak electrical
Space temperature increases the LCWT as space tempera- demand.
ture decreases (indicating load decrease). This reset should The energy management module is required for either 2-
be applied only where space temperature is an accurate step or 4 to 20 mA demand limit.
indication of load. An accessory space temperature therm-
istor is required. Electronic expansion valve (EXV)
The energy management module is required for 4 to 20 The EXV controls refrigerant flow to the evaporator for dif-
mA signal temperature reset for outdoor-air temperature ferent operating conditions by varying an orifice size to
or space temperature. Return fluid temperature does not increase or decrease the flow area through the valve based
require this module. on microprocessor input. The orifice is positioned by a
stepper motor through approximately 3,600 discrete steps
For details on applying a reset option, refer to the Controls,
and is monitored every 3 seconds.
Start-Up, Operation, Service and Troubleshooting literature
shipped with the unit. Obtain ordering part numbers for Diagnostics
reset option from the Packaged Chiller Builder program or The microprocessor may be put through a service test (see
contact your local Carrier representative. Controls, Start-Up, Operation, Service, and Troubleshoot-
Safety ing literature). Service test confirms microprocessor is
functional, informs observer through display the condition
Abnormal conditions — All control safeties in the chiller
of each sensor and switch in chiller, and allows observer to
operate through the VFD (variable frequency drive) and the
check for proper operation of fans and compressors.
microprocessor. For safeties, the VFD and microprocessor
make appropriate decision to shut down a compressor due Default settings
to a safety trip or bad sensor reading and display appropri- To facilitate quick start-ups, 30XV chillers employing the
ate failure code on the display. Chiller holds in safety mode Carrier Controller microprocessor are pre-configured with a
until reset; it then reverts to normal control when unit is default setting that assumes stand-alone operation supplying
reset. 44°F (6.6°C) chilled water.
Low-pressure safety — Safety cuts out if system pres- Configuration settings will be based on any options or accesso-
sure drops below minimum. ries included with the unit at the time of manufacturing.
High-pressure cutout — Switch shuts down compressors Date and time are set to U.S.A. Eastern Time zone and
if compressor discharge pressure increases to 290.3 psig will need reconfiguring based on location and local time
(2001.5 kPa). zone. If operation based on occupancy scheduling is
Compressor anti-cycling — This feature limits com- desired, schedule must be set during installation.
pressor cycling. Free cooling
Loss of flow protection — Proof of flow switches are When the chiller is provided with free-cooling (waterside
standard and installed on all 30XV chillers. economizer), the chiller controller will be responsible to han-
Sensor failures — Failures are detected by the micro- dle the operation of the waterside economizer. Although the
processor. free cooling section does contain a control panel, its opera-
tion is dependent on the chiller controller and it does not
Accessory controls require any action from the end user in order to operate
Demand can be limited by controlling the chiller capacity (turn on/shut down) the waterside economizer.
through the demand limit control (the energy management

59
60
TYPICAL CONTROL AND POWER WIRING

LEGEND
ALM — ALARM
ALT — ALERT
PMP — CHILLED WATER PUMP
NEC — NATIONAL ELECTRIC CODE
R — RELAY
TB — TERMINAL BLOCK

CARRIER CONTROLLER DISPLAY

Controls and power wiring schematic
 TYPICAL CONTROL AND POWER WIRING (ONLY APPLICABLE WHEN HYDRONIC KIT IS SELECTED)
Controls and power wiring schematic (cont)

61
62
TYPICAL CONTROL AND POWER WIRING FOR FREE COOLING (ONLY APPLICABLE WHEN FREE COOLING IS SELECTED)
Control and power wiring schematic (cont)
 TYPICAL CONTROL AND POWER WIRING FOR FREE COOLING (ONLY APPLICABLE WHEN FREE COOLING IS SELECTED)
Control and power wiring schematic (cont)

63
64
TYPICAL CONTROL AND POWER WIRING FOR FREE COOLING (ONLY APPLICABLE WHEN FREE COOLING IS SELECTED) (cont)

ALL 09FC UNIT SIZES

Control and power wiring schematic (cont)
Application data
Chiller location and clearances Acceptable clearance on the cooler connection side or end
The 30XV with Greenspeed® intelligence unit opposite the control box of the unit can be reduced to 3 ft
must be installed outdoors. (1 m) without sacrificing performance as long as the re-
maining three sides are unrestricted. Acceptable clearance
Do not locate near sound-sensitive areas without proper on the side with a control box can be reduced to 4 ft
acoustic consideration. For applications requiring mount- (1.3 m) due to NEC (National Electric Code, U.S.A.) regu-
ing a chiller on a building rooftop, consideration should be lations, without sacrificing performance as long as the re-
given to using rubber-in-shear or spring isolators to mini- maining three sides are unrestricted. Clearance between
mize structure-borne transmission. Unit must be level when chillers in dual chiller applications may be reduced to 6 ft
installed to ensure proper oil return to the compressors. (1.8 m) without sacrificing performance provided the re-
Clearances must be provided around chillers for airflow, maining sides are unrestricted.
service and local code requirements. See dimensional
drawings for specific unit clearance requirements. Ensure There are applications, however, in which recommended
adequate clearance between adjacent chillers is main- minimum clearances are not available. In these situations,
tained. A minimum of 10 ft (3.0 m) is recommended. customers request a prediction of the chiller performance
Chiller fan discharge is strongly recommended to be at within the confined space. A generalized derating factor
least as high as adjacent solid walls. Installation in pits is may be insufficient to fully predict performance with vari-
not recommended. ous real-life physical layouts and ambient conditions.
To improve performance predictions when recommended
Minimum clearances clearances cannot be met, Carrier has developed the
The recommended minimum clearance to ensure proper ExpertFit™ Software Model. An interface in the computer-
airflow through the condenser coils and to allow fan main- ized chiller selection program predicts air-cooled chiller
tenance is as shown below. performance within a confined space, taking into account
various spatial constraints and conditions, thus providing
RECOMMENDED MINIMUM CLEARANCES actual performance reports and not just derate guidelines.
a30-413 6 ft (1.8 m)
Using this tool will provide the customer with a realistic ex-
MINIMUM pectation for their actual installation. The illustration below
is an example of a typical installation that the software can
10 ft model.
(3 m)
MINIMUM

ALIGNED SIDE BY SIDE

EXPERTFIT™ MODEL EXAMPLE

65
Application data (cont)
Std/mid/high-tier selection Between full and part-load efficiency, footprint, unit sound
To best meet customer needs, Carrier provides a tiered and ambient temperature considerations, the Carrier multi-
approach for 30XV chillers. Standard-tier units provide the tiered approach offers a chiller to meet customer needs.
smallest footprint for a given capacity while providing com- Two-piece shipment
petitive efficiency which can fully meet ASHRAE 90.1-
2016 requirements. High-tier units, while providing a In some circumstances it may be important for units which
larger footprint, are capable of producing best-in-class effi- are longer than 45 feet to be sized for shipment such that
ciency. Mid-tier units fall in between the standard and high they can fit into 45-foot containers. To assist in resolving
tier in terms of both footprint and efficiency. this issue, some units which longer than 45 feet can be
But often there are considerations beyond unit size and built in a manner that separates the unit into 2 modules, so
efficiency. Ambient temperature, and its effect on unit per- each module can fit into a 45-foot container. Models which
formance, can be one such factor. The ability to cope with can be shipped in 2 sections include the 400H, 450M,
high-lift conditions (high ambient temperatures) is very crit- 450H, 500S and 500M.
ical in many locations. Mid-tier and high-tier units are bet- When the units arrive at the jobsite, they are combined to
ter able to deal with high ambient temperatures in terms of
both capacity and unit efficiency. essentially become the same as the 400, 450 or 500 size
models. Specifically, the modules combine as shown in the
Just as high ambient temperatures are a major consider- following table:
ation for some applications, the ability to operate at low
ambient temperatures is often a significant consideration. TWO-PIECE SHIPMENT
The mid-tier, high-tier and all 50 Hz units are automatically
SHIPPED RESULTING
provided with variable speed condenser fans (with the MODEL SIZE MODULES UNIT SIZE
option for ECM fans). With the inclusion of wind baffles, all 40A 40A, 40B 400
units provided with variable speed condenser fans (or the
45A 45A, 45B 450
ECM fan option) can operate down to –20°F (–29°C)
ambient temperature, and there is no need to select any 50A 50A, 50B 500
type of low ambient head pressure control when such fans In this literature, some information specifically relates to
are employed. It is important to understand that standard- individual shipping modules, but most relevant information
tier units, while provided with fixed speed fans as standard, associated with these 2-piece shipment units will be the
also have the option of variable speed condenser fans (or data associated with the resulting unit size. An example of
ECM fans), thus also being capable of low-ambient opera-
tion. how to navigate this literature to cover the various aspects
of 2-piece shipment units is presented here:
Part-load efficiency is a major consideration for many
applications. As already mentioned, mid-tier, high-tier and Example: Customer wants the size and performance of a
50 Hz units are provided with variable speed condenser 450M with 400-3-50 voltage, but needs the unit shipped
fans (with the option for ECM fans), and these fans are on in 45-foot containers:
option on 60 Hz standard-tier units. Other than the low- Because this is a mid-tier unit that needs to be shipped in
ambient capability that goes along with variable speed con- 45-foot containers, start by selecting a 45A unit. This unit
denser fans or ECM fans, the major advantage of using any
type of fans which runs at variable speed is the resulting will ship as a 45A module (having a nameplate of 30XV-
increase in efficiency in part-load operation (better IPLV 45A9M*******) and a 45B module (having a nameplate of
(Integrated part load value), for example). 30XV-45B9M*******). The physical data specifically associ-
In addition to the items discussed above, the unit may ated with these two-piece shipping modules is shown on
become even more efficient with the usage of PM com- pages 15 and 16 of this publication. The drawing of the
pressor motors. This option is described in the following combined unit (while also indicating the contribution of
section. each module) can be seen at the end of the "Dimensions"
section of this publication.
ECM fans and PM compressor motors (provid-
ing tiers within tiers) All other information associated with the 45A unit can be
found by simply examining the information for the 450M,
Both fan motor efficiency and compressor motor efficiency since the unit, for all practical purposes, is a 30XV-
may be improved by employing certain factory options.
Specifically, fan motor efficiency can be improved by using 4509M******* once it is assembled and operating.
ECM (electronically commutated motor) fans and compres- Strainers
sor motor efficiency can be improved with the use of PM A field-supplied screen strainer with a minimum screen size
(permanent magnet) motors. The use of these options of 20 mesh must be installed a maximum of 10 ft (3 m)
effectively increases the number of available tiers com-
pared to using standard fans and standard compressor from the unit to prevent debris from damaging internal
motors. tubes of the evaporator.
The use of ECM fans and PM compressor motors can STRAINER REQUIREMENTS
result in 2 types of best-in class efficiency. First, there is 30XV WITH GREENSPEED INTELLIGENCE
best-in-class efficiency in a given footprint with the stan- APPLICATION (ANY HEAT EXCHANGER TYPE)
dard-tier configuration. Also, overall best-in-class chiller Type of Strainer
efficiency may be achieved when these factory options are Closed Loop 20 Mesh*
employed along with the high-tier chillers.
Open Loop 20 Mesh*
Customers have many considerations when it comes to
choosing an air-cooled chiller for a given application. * No strainers are supplied with the units. A 20-mesh strainer must be
field supplied and installed within 10 ft (3 m) of the evaporator inlet.

66
Application data (cont)
Oversizing chillers Maximum evaporator flow — The maximum evapora-
Oversizing chillers by more than 15% at design conditions tor flow (approximately 3°F [1.7°C] rise) results in a practi-
must be avoided as the system operating efficiency is cal maximum pressure drop through evaporator.
adversely affected (resulting in greater or excessive electri- Return fluid may bypass the evaporator to keep the pres-
cal demand). When future expansion of equipment is antic- sure drop through the evaporator within acceptable limits.
ipated, install a single chiller to meet present load This permits a higher delta T with lower fluid flow through
requirements and add a second chiller to meet the addi- evaporator and mixing after the evaporator.
tional load demand. It is also recommended that 2 smaller NOTE: Bypass flow is shown below.
chillers be installed where operation at minimum load is
critical. The operation of a smaller chiller loaded to a BYPASS FLOW
greater percentage over minimum is preferred to operating
a single chiller at or near its minimum recommended value.
Evaporator water temperature
1. Maximum leaving chilled water temperature (LCWT) for
the unit employing the standard evaporator is 60°F
(15.5°C). Unit can start and pull down with up to 95°F
(35°C) entering-water temperature. The entering-water
temperature must not exceed 70°F (21.1°C). See the
Operating Limits Table in the Application Data section.
2. Minimum LCWT is 40°F (4.4°C). For leaving-water Variable evaporator flow rates
temperatures between 39.9°F (4.4°C) and 10°F Variable flow rates may be applied to a standard chiller.
(–12.2°C) an inhibited antifreeze solution is required. The unit will, however, attempt to maintain a constant
Evaporator flow/range leaving chilled water temperature. In such cases, the mini-
The 30XV chillers may be operated with a wide range of mum flow must be in excess of the minimum flow given in
temperature rise, providing flow limits are not exceeded the Operating Limits chart, adjusted for any glycol in the
and corrections to system guidelines are made. For mini- system, and the minimum fluid volume must be in excess of
mum and maximum evaporator flow rates, see the Operat- 3 gallons per ton (3.2 L per kW). The flow rate must
ing Limits tables on page 70. A high flow rate is generally change at a rate less than 10% per minute. Apply a mini-
limited by the maximum pressure drop that can be toler- mum of 6 gallons per ton (6.5 L per kW) water loop vol-
ated by the unit. The 30XV chillers are designed for a full ume if the flow rate changes more rapidly.
load temperature rise of 3° to 20°F (1.7° to 11.1°C). Traditional pumping systems incorporate constant-speed
Minimum evaporator flow (maximum evaporator drives and waste energy by relying upon throttling valves as
temperature rise) — The minimum evaporator flow for the only means to control flow. A more energy-efficient
all units is shown in the Operating Limits tables on page 70. approach to this issue is to use a variable-speed drive. For
When system design conditions require a lower flow (or sizes 140-325, the 30XV chiller is available with an
higher rise) than the minimum allowable evaporator flow, optional variable-speed hydronic pumping package with
follow the recommendations below. sensorless technology.
a. Multiple smaller chillers may be applied in series, each Whenever a pumping package is included, multiple pumps
providing a portion of the design temperature rise. are provided in parallel. At full load, "N" parallel pumps
b. Evaporator fluid may be recirculated to raise the flow may be running, with "N" being the required number of
rate to the chiller. The mixed temperature entering the pumps for the application. The quantity "N" can be 2, 3 or
4, and, when "N" is 2 or 3, the customer may order the
evaporator must be maintained to a minimum of at least pumping system with "N+1" pumps for the purpose of
3°F (1.7°C) above the LCWT and a maximum of no redundancy. Please note that "N" is determined by Carrier
more than 20°F (11.1°C) above the LCWT. and the value of this parameter is shown in the selection
NOTE: Recirculation flow is shown below. software output.
When "N+1" pumps are selected (available when "N" = 2
RECIRCULATION FLOW or 3), the customer can choose to periodically change
which "N" pumps will be running. This may be desirable in
order to keep total pump run time more evenly distributed.
With the "N+1" pump arrangement, if a pump were to fail,
the backup pump will automatically start (assuring full load
may still be satisfied).
The pumps motors are EC design (electrically commu-
tated), and this means that all pumps operate at variable
speed. In the rare occurrence that any pump was to fail,
the speed of the remaining pumps increases in order to try
to maintain load. Therefore, if "N" pumps are selected and
a pump were to fail, the proportion of full load which may
be realized is always greater than the ratio of (N-1)/N.

67
Application data (cont)
Specifically, when N = 2 and a pump fails, the ratio of load Fluid loop volume
which is achievable is greater than (2-1)/2 (greater than The volume in circulation must equal or exceed 3 gal. per
50%). When N = 3 and a pump fails, the achievable load nominal ton (3.2 l/kW) of cooling for temperature stability
ratio is greater than (3-1)/3. When N=4 and a pump fails, and accuracy in normal air-conditioning applications. In
the achievable load ratio is greater than (4-1)/4 (greater process cooling applications, or for operation at ambient
than 75%). temperature below 32°F (0°C) with low loading condi-
The major cost of a pump over its lifetime will be energy tions, there should be from 6 to 10 gal. per ton (6.5 to
consumption and maintenance, and both of these factors 10.8 l/kW). To achieve this volume, it is often necessary to
will be reduced using variable-speed pumping. Energy is install a tank in the loop.
saved by the combination of lowering the pump speed in
conjunction with the resulting lowering of pumping system Tank should be baffled to ensure there is no stratification
resistance when conditions permit. Maintenance benefits and that water (or brine) entering tank is adequately mixed
from the sensorless pumping system include the lack of the with liquid in the tank.
need to maintain remote sensors as well as the beneficial The piping between the chiller and the fluid loop volume
effects of lower speed/pressure on the pump and pump tank can be done to allow the tank to be on the return side
bearings. of the chiller (tank piped to chiller inlet) or the supply side
As already mentioned, the 30XV variable-speed hydronic of the chiller (tank piped to the chiller outlet). However, it is
package employs sensorless technology. The term “sen- recommended that the tank be piped to the return side of
sorless” means that no remote sensors are required for the chiller to buffer any changes in load, allowing more sta-
pump operation. The sensorless pump control monitors ble chiller operation.
system requirements from pump speed and power. The
hydronic unit is provided with a pre-defined control curve TANK INSTALLATION
to automatically adjust speed at all operating conditions.
Pump performance and characteristic curves for multiple
speeds are programmed into the speed-controller memory.
The pre-programmed information includes power, pres-
sure and flow throughout the entire range of the pump.
During chiller operation, the power and speed of the pump
are monitored. This enables the controller to establish the BAD GOOD
hydraulic performance, and to position the pump's head-
flow characteristic. Although this curve is pre-defined, it is
a30-3185
also fully field adjustable. The pump has a graphical user
interface, and the graphic keypad can also be used to allow
manual pump speed control.
A typical example of a chiller operating with a variable-
speed pumping system would be the case when the user BAD GOOD
requires the chiller to operate with a constant fluid tem-
perature difference as the load is reduced. This can be Evaporator fouling factor
accomplished with the 30XV variable-speed pumping
package with the understanding that the flow must never Fouling in the evaporator affects chiller performance. As
go below the minimum allowable value (see Minimum and fouling factor is increased, both unit capacity and EER
Maximum Cooler Flow Rates table on page 67). Once that (Energy Efficiency Ratio) decrease. The impact of the fouling
limit is reached, the flow cannot be further reduced. To factor on performance varies significantly with chiller size
accomplish this purpose, the minimum speed of the drive and application conditions. Ratings must be determined by
is pre-set based upon the chiller size that is being the Carrier Selection Program.
employed.
As a specific example, let us say the schedule calls for a Evaporator freeze protection
200-ton, fresh-water chiller, a 30XV200H with the stan- Freeze protection for the evaporator is standard on all
dard evaporator is selected and it is desired to have a con- flooded-evaporator 30XV air-cooled chillers with Green-
stant 10-degree temperature difference in part load speed® intelligence (except for areas which require the
operation (say 54° to 44°F). The schedule calls for 480 high ambient option). Flooded-evaporator units are pro-
gpm at full load based upon the desired capacity and the tected from freezing down to 0°F (–18°C) through the
fluid temperature difference. A constant temperature dif- evaporator heaters (if installed) and control algorithms. If
ference in part load operation is essentially the same as
providing flow in direct proportion to chiller load. In the flooded-evaporator chillers control the chilled water
present example, this means that 100% load will run at the pump/valves, allowing for flow through the evaporator,
scheduled 480 gpm, 90% load will be 432 gpm, etc. down the unit is protected from freezing down to –20°F
to the minimum allowable flow for this unit size, which, in (–29°C). Since power is sometimes lost for extended peri-
the case of a 30XA100 (at standard evaporator pass), is ods during winter storms, freeze protection provided by
229 gpm. The chiller in this example will therefore be able heater tapes will be effective only if a back-up power sup-
to run down to approximately 48% load while basically ply can be assured for the unit’s control circuit, heater
maintaining a constant 10 degree fluid temperature differ- and evaporator pump. If not protected with an anti-freeze
ence, and then the flow will be held constant for all lower solution, draining the evaporator and outdoor piping, fol-
loads. Throughout the range in which flow is reduced lowed by the addition of a small amount of antifreeze
(down to minimum allowable flow), the pump speed is pro-
portionally reduced, resulting in pump energy savings. solution, is recommended if the system will not be used
during freezing weather conditions.

68
Application data (cont)
Consider both leaving water set point and ambient freeze Select concentration based on either burst or freeze pro-
conditions when determining antifreeze concentration. tection as dictated by the application. If the chiller does
Both of these parameters can help determine the recom- not operate during the winter, and a start-up is not ex-
mended concentration level. Higher concentration must be pected, a burst protection concentration is recommend-
used to adequately protect the machine. ed. This concentration may not be high enough to pump
NOTE: Use only antifreeze solutions approved for heat ex- the fluid through the unit. Burst protection is typically a
changer duty. lower concentration that will provide better perfor-
mance from the machine. If the chiller does operate
For applications in which the leaving fluid temperature set during winter, a freeze protection concentration is rec-
point is between 39.9°F (4.4°C) and 30°F (–1.1°C), a suitable ommended. This concentration will be high enough to
inhibited antifreeze solution must be used. The solution con- keep the fluid in a condition that it can be pumped at
centration must be sufficient to protect the chilled water loop
low ambient conditions.
to a freeze protection (first crystals) concentration of at least
15°F (8.3°C) below the leaving fluid temperature set point.
IMPORTANT: Glycol antifreeze solutions are highly
If the chiller refrigerant or fluid lines are in an area where
recommended since heater tapes provide no protection
ambient conditions fall below 34°F (1.1°C), it is highly rec-
in the event of a power failure.
ommended that an antifreeze solution be added to protect
the unit and fluid piping to a temperature of 15°F (8.3°C) Consult glycol fluid manufacturers for burst protection rec-
below the lowest anticipated ambient temperature. ommendations and fluid specifications.

69
Application data (cont)
OPERATING LIMITS TABLES — STANDARD (2-PASS) EVAPORATOR

OPERATING TEMPERATURE LIMITS APPLICABLE TO ALL SIZES

OPERATING TEMPERATURE MIN/MAX (F) MIN/MAX (C)
Entering Water Temperature 45/70 7.2/21.1
Leaving Water Temperature 40/60 4.4/15.6
Entering Glycol Temperature 35/70 1.7/21.1
Leaving Glycol Temperature 30/70 –1.1/21.1
Ambient Temperature (without wind baffle) 32/125.6† 0/52.0†
Ambient Temperature (with wind baffle*) –20/125.6† –28.9/52.0†

*To run the unit with ambient temperatures as low as –20°F (–29°C), †To run the unit with ambient temperatures as high as 125.6°F (52°C)
standard tier units also require the use of variable speed condenser standard tier units also require the use of variable speed condenser
fans. fans.
NOTE: Standard tier units, without the addition of variable speed con-
denser fans, have a maximum ambient temperature of 105°F (40.6°C).

MIN/MAX WATER FLOW — STANDARD (2-PASS) EVAPORATOR*

MINIMUM FLOW RATE MAXIMUM FLOW RATE

30XV TIER
(gpm) (L/s) (gpm) (L/s)
S 155 9.8 682 43.0
140
M/H 170 10.7 682 43.0
S 170 10.7 773 48.8
160
M/H 195 12.3 773 48.8
S 195 12.3 816 51.5
180
M/H 210 13.3 816 51.5
S 210 13.3 946 59.7
200
M/H 229 14.4 946 29.8
S 257 16.2 1066 67.3
225
M/H 272 17.2 1066 67.3
S 272 17.2 1234 77.9
250
M/H 300 18.9 1234 77.9
S 300 18.9 1310 82.7
275
M/H 319 20.1 1310 82.7
S 319 20.1 1397 88.2
300
M/H 340 21.5 1397 88.2
S 340 21.5 1517 95.7
325
M/H 365 23.0 1517 95.7
S 402 25.4 1661 104.8
350
M/H 436 27.5 1661 104.8
S 436 27.5 1899 119.8
400
M/H 455 28.7 1899 119.8
S 455 28.7 2136 134.8
450
M/H 541 34.1 2136 134.8
S 541 34.1 2373 149.7
500
M 541 34.1 2373 149.7
*Data do not reflect evaporator for brine application or evaporator for
process brine application. For these values, please contact application
engineering.

70
Application data (cont)
MIN/MAX WATER FLOW — 1-PASS EVAPORATOR

MINIMUM FLOW RATE MAXIMUM FLOW RATE

30XV TIER
(gpm) (L/s) (gpm) (L/s)
S 309 19.5 1363 86.0
140
M/H 340 21.5 1363 86.0
S 340 21.5 1546 97.6
160
M/H 389 24.5 1546 97.6
S 389 24.5 1632 103.0
180
M/H 420 26.5 1632 103.0
S 420 26.5 1891 119.3
200
M/H 457 28.8 1891 119.3
S 516 32.6 2131 134.5
225
M/H 547 34.5 2131 134.5
S 547 34.5 2467 155.7
250
M/H 609 38.4 2467 155.7
S 609 38.4 2621 165.4
275
M/H 637 40.2 2621 165.4
S 637 40.2 2794 176.3
300
M/H 680 42.9 2794 176.3
S 680 42.9 3034 191.4
325
M/H 729 46.0 3034 191.4
S 807 50.9 3323 209.7
350
M/H 872 55.0 3323 209.7
S 872 55.0 3797 239.6
400
M/H 912 57.5 3797 239.6
S 912 57.5 4272 269.6
450
M/H 1085 68.5 4272 269.6
S 1085 68.5 4746 299.5
500
M 1085 68.5 4746 299.5

MIN/MAX WATER FLOW — 3-PASS EVAPORATOR*

MINIMUM FLOW RATE MAXIMUM FLOW RATE

30XV TIER
(gpm) (L/s) (gpm) (L/s)
S 77 4.9 341 21.5
140
M/H 77 4.9 341 21.5
S 77 4.9 386 24.4
160
M/H 121 7.6 386 24.4
S 121 7.6 408 25.7
180
M/H 124 7.8 408 25.7
S 124 7.8 473 29.8
200
M/H 152 9.6 473 29.8
S 139 8.8 533 33.6
225
M/H 155 9.8 533 33.6
S 155 9.8 617 38.9
250
M/H 149 9.4 617 38.9
S 149 9.4 655 41.3
275
M/H 155 9.8 655 41.3
S 155 9.8 698 44.0
300
M/H 177 11.2 698 44.0
S 177 11.2 758 47.8
325
M/H 204 12.9 758 47.8
S 248 15.6 831 52.4
350
M/H 282 17.8 831 52.4
S 282 17.8 949 59.9
400
M/H 294 18.6 949 59.9
S 294 18.6 1068 67.4
450
M/H 313 19.8 1068 67.4
S 313 19.8 1187 74.9
500
M 313 19.8 1187 74.9
*Data do not reflect evaporator for brine application or evaporator for process brine application. For these values, please contact application
engineering.

71
Application data (cont)
High ambient temperature operation Please note that for applications with greater than
High outdoor ambient chiller start-up and operation for 0.2 in. wg (greater than 50 Pa), the high static fan option
chillers employing variable speed condenser fans is possi- is required.
ble for standard 30XV chillers at ambient temperatures up Multiple chillers
to 125.6°F (52°C) at nominal voltage. Although the selec-
Where chiller capacities greater than can be supplied by a
tion software does not allow selections above 125.6°F
single 30XV chiller are required or where standby capabili-
(52°C) ambient, the mid and high tier units are operational
ty is desired, chillers may be installed in parallel or series.
up to 131°F (55°C).
Units may be of the same or different sizes with this piping
NOTE: Standard tier units, without the addition of variable arrangement. However, for parallel chiller applications,
speed condenser fans, have a maximum ambient tempera- evaporator flow rates must be balanced to ensure proper
ture of 105°F (40.6°C). flow to each chiller.
Low ambient temperature operation Unit software is capable of controlling two units as a single
Units will start and operate down to 32°F (0°C) as standard. plant by making use of the dual chiller control feature. Re-
With the inclusion of wind baffles (field fabricated and fer to the Controls, Start-up, Operation, Service and Trou-
installed) and variable condenser fans (standard on most bleshooting guide for further details.
units), the unit is capable to start as low as 5°F (–15°C) and If the dual chiller algorithm is used and the machines are in-
be operational to as low as –20°F (–29°C) ambient tempera- stalled in parallel, an additional chilled water sensor must be
ture. Inhibited propylene glycol or other suitable corrosion- installed for each chiller (to provide the required hardware, a
resistant antifreeze solution must be field supplied and dual chiller accessory kit is available from the factory). Install
installed in all units for unit operation below 34°F (1.1°C). one thermistor and well per chiller in the common leaving wa-
Solution must be added to fluid loop to protect loop down to ter header. Chillers installed in series do not require additional
15°F (8.3°C) below minimum operating ambient tempera- sensors.
ture. Concentration should be based on expected minimum Parallel chiller control with dedicated pumps is recom-
temperature and either “Burst” or “Freeze” protection lev- mended. The chiller must start and stop its own water
els. At least 6 gal. per ton (6.5 l/kW) of water volume is the pump located in its own piping. Check valves are required
recommended minimum for a moderate system load. at the discharge of each pump. If pumps are not dedicated
Altitude correction factors for each chiller, then isolation valves are required. Each
Correction factors must be applied to standard ratings chiller must open and close its own isolation valve through
at altitudes above 2000 ft (609.6 m) using the following the unit control (the valve must be connected to the pump
multipliers: outputs).

ALTITUDE CORRECTION FACTORS

Dual chiller control
The Carrier Controller microprocessor allows 2 chillers
ALTITUDE CAPACITY COMPRESSOR POWER (piped in parallel or series) to operate as a single chilled
(ft) (m) MULTIPLIER MULTIPLIER
water plant with standard control functions coordinated
2,000 609.6 0.99 1.01
4,000 1219.2 0.98 1.02
through the master chiller controller. This standard Carrier
6,000 1828.8 0.97 1.03 Controller microprocessor feature requires a communica-
8,000 2438.4 0.96 1.04 tion link between the 2 chillers.
10,000 3048.0 0.95 1.05 There are several advantages to this type of control:
Condenser airflow — Airflow restrictions will affect the • Redundancy (multiple circuits)
unit capacity, condenser head pressure, and compressor • Better low load control (lower tonnage capability)
power input. Correction factors to be applied for external • Lower rigging lift weights (2 machines rather than
static restrictions up to 0.4 in. wg (100 Pa) are as follows: one large machine)
• Chiller lead-lag operation (evens the wear between the
two machines)
EXTERNAL EER
CAPACITY MULTIPLIER
STATIC MULTIPLIER
STD+ MID HIGH STD+ MID HIGH
in. wg Pa TIER TIER TIER TIER TIER TIER
0.0 0 1.00 1.00 1.00 1.00 1.00 1.00
0.1 25 0.99 0.99 0.99 0.98 0.98 0.97
0.2 50 0.98 0.98 0.98 0.94 0.93 0.92
0.3 75 0.99 0.99 0.99 0.93 0.93 0.93
0.4 100 0.98 0.98 0.98 0.91 0.90 0.89

72
Application data (cont)
PARALLEL DUAL CHILLER OPERATION

CONTROL
BOX

MASTER CHILLER PUMP & CHECK VALVE

LEGEND
LWT — Leaving Water Temperature
Field-Installed Communication Bus
Field-Installed Wiring

OR ISOLATION VALVE NOTE: When two or more chillers with factory-installed pumping
packages are installed in parallel, additional options are
CONTROL
required. Contact your Carrier sales representative.
BOX

SLAVE CHILLER
PUMP & CHECK VALVE

OR ISOLATION VALVE

DUAL CHILLER
LWT SENSORS
& WELLS

SERIES DUAL CHILLER OPERATION

CONTROL
BOX

SLAVE CHILLER

PUMP

CONTROL
BOX

MASTER CHILLER

DUAL CHILLER
LWT SENSORS
& WELLS

Condenser coil protection (Enviro-Shield™) environments. Pre-coated coils have an inert barrier be-
Refer to the environmental selection guides for more infor- tween the aluminum fin and copper tube. This barrier elec-
mation. If the standard Novation® (microchannel) coil does trically disconnects the dissimilar metals to minimize the
not meet the corrosion requirements for a given applica- potential for galvanic corrosion. This economical option
tion, additional coil options are available. For specific geo- provides substantial corrosion protection beyond the stan-
graphical recommendations, please refer to the NACO dard uncoated coil construction.
Packaged Chiller Builder program. Copper-fin coils provide increased corrosion resistance
Aluminum fin/copper tube coils are constructed of compared to aluminum fin coils. All-copper coils eliminate
seamless copper tubes mechanically bonded to aluminum bimetallic construction to eliminate the potential for gal-
fins. The fins have wavy enhancements. These coils are vanic corrosion. Application in industrial environments is
not recommended for corrosive environments. not recommended due to potential attack from sulfur,
sulfur oxide, nitrogen oxides, carbon and several other in-
Pre-coated aluminum-fin coils have a durable epoxy- dustrial airborne contaminants.
phenolic coating applied to the fin prior to the fin stamping
process to provide protection in mildly corrosive coastal

73
Application data (cont)
E-coated Novation® coils have an extremely flexible second (0.6 m per second) will keep free air entrained
and durable epoxy coating uniformly applied to all coil sur- and prevent it from forming air pockets.
faces. Unlike brittle phenolic dip and bake coatings, e-coat Automatic vents should be installed at all physically ele-
provides superior protection with unmatched flexibility, vated points in the system so that air can be eliminated
edge coverage, metal adhesion, thermal performance and during system operation. Provisions should also be made
most importantly, corrosion resistance. E-coated coils for manual venting during the water loop fill.
provide this protection since all coil surfaces are complete-
ly encapsulated from environmental contamination. This IMPORTANT: Automatic vents should be located in
option provides the best protection for Novation coil tech- accessible locations for maintenance purposes and pro-
nology. E-coated aluminum microchannel coils shall be ca- tected from freezing.
pable of withstanding an 8,000-hour salt spray test in ac-
cordance with the ASTM (American Society for Testing Electrical/utility interests
and Materials) (U.S.A.) B-117 Standard. Energy management — Use of energy management
practices can significantly reduce operating costs especially
E-coated aluminum-fin coils have the same flexible and
during off-peak modes of operation. Demand limiting and
durable epoxy coating as e-coated Novation® coils. This
option provides better protection compared to standard or temperature reset are two techniques for accomplishing effi-
pre-coated aluminum-fin coils in many environments. cient energy management. See Demand Limiting (also called
load shedding) section below for further details.
E-coated copper-fin coils have the same flexible and
durable epoxy coating as other e-coated coils. However, Demand limiting (load shedding)
this option combines the natural salt and environmental re- When a utility’s demand for electricity exceeds a certain
sistance of all-copper construction with the highest level of level, loads are shed to keep electricity demand below a pre-
corrosion protection within the round-tube, plate-fin type scribed maximum level. Typically, this happens on hot days
of coils. when air conditioning is most needed. The energy manage-
ment module (EMM) can be added to accomplish this reduc-
Air separation tion. Demand may be limited on the unit by resetting water
For proper system operation, it is essential that water temperature, or by unloading the chiller to a given predeter-
loops be installed with proper means to manage air in the mined percentage of the load. Demand limit may also be
system. Free air in the system can cause noise, reduce ter- driven by an external 4 to 20 mA signal. These features
minal output, stop flow, or even cause pump failure due to require a signal from an intelligent central control. Do not
pump cavitation. For closed systems, equipment should be cycle demand limiter for less than 10 minutes on and 5 min-
provided to eliminate all air from the system. utes off. Duty cycling cycles electrical loads at regular inter-
The amount of air that water can hold in solution depends vals regardless of need. This reduces the electrical operating
on the pressure and temperature of the water/air mixture. costs of building by “fooling” demand indicating devices.
Air is less soluble at higher temperatures and at lower pres- Duty cycling of compressors or fans is not recommended
sures. Therefore, separation can best be done at the point since motor winding and bearing life will suffer from con-
of highest water temperature and lowest pressure. Typi- stant cycling.
cally, this point would be on the suction side of the pump Remote on-off control
as the water is returning from the system or terminals. This
is generally the optimal place to install an air separator, if Remote on-off control may be applied by hard-wired con-
possible. nection (see Controls and Troubleshooting literature) or by
connection to the Carrier Comfort Network® (CCN)
Install automatic air vents at all high points in the system. system.
(If the 30XV unit is located at the high point of the system,
a vent can be installed on the piping leaving the heat Minimum time to power chiller before start-up
exchanger on the 1/4 in. NPT female port.) To ensure that the oil sump heaters are provided sufficient
Install an air separator in the water loop, at the place time to raise the oil sump temperature to the required
where the water is at higher temperatures and lower pres- operating point, power must be applied to the control cir-
sures — usually in the chilled water return piping. On a pri- cuit a minimum of 24 hours prior to chiller start-up. On
mary-secondary system, the highest temperature water is 30XV chillers, the control circuit obtains its power either
normally in the secondary loop, close to the decoupler. from a direct 115-V, single-phase power source or from an
Preference should be given to that point on the system. In- optional control transformer on the main 3-phase power
line or centrifugal air separators are readily available in the supply.
field. Integrated VFDs for increased efficiency
It may not be possible to install air separators at the place The 30XV units with Greenspeed® intelligence are
of the highest temperature and lowest pressure. In such equipped with VFDs powering the compressors on all units
cases, preference should be given to the points of highest and, on most units, VFDs power the fans of each circuit.
temperature. It is important that the pipe be sized cor- The VFDs are individually controlled to optimize unit effi-
rectly so that free air can be moved to the point of sepa- ciency and performance.
ration. Generally, a water velocity of at least 2 feet per

74
Application data (cont)
Variable-speed condenser fans Capacity Recovery™ feature
Highly efficient part load performance, high ambient tem- With the rise in data centers and critical cooling applica-
perature capability, and reduced acoustic levels are avail- tions, focus has increased on capacity recovery times for
able with condenser fan motors controlled by variable chiller products. Capacity recovery is defined as the time it
speed drives. In most applications, the chiller will run at takes to reach 100% capacity after power is restored to the
part load conditions the vast majority of the time, and this chiller, given that the full cooling load is present. Capacity
is particularly the case if the application has a 24/7 duty recovery times are the critical factor to consider in data
cycle. The option for variable speed condenser fans is centers due to the consistently high loads in the space and
available only on standard-tier units because both mid and the need to maintain the temperatures. Other manufactur-
high-tier units already employ this feature. This feature also ers often discuss re-start time without providing the details
enables a standard tier chiller to operate at low ambient of how long it takes to reach full capacity, but the achieve-
conditions (–20°F [–29°C]). ment of full capacity is the critical parameter to the end
user.
Sound optimization
With Carrier's standard Capacity Recovery™ feature, when
The sound produced by a chiller is a major consideration on
power is restored immediately following a power outage
many applications. Chiller sound ratings are normally estab-
and a restart is commanded, the AquaForce® 30XV140-
lished based on the chiller’s full capacity at the given condi- 500 air-cooled chiller with Greenspeed® intelligence high-
tions, with the only consideration for sound being the addition efficiency variable-speed screw compressors and variable-
of either a sound blanket or a sound enclosure of some type. speed condenser fans is able to produce 100% of the cool-
The 30XV unit, due to its variable-speed drive and modern
ing capacity within 5 minutes without the use of an individ-
control software, can be selected in a manner which can con- ual uninterruptible power supply (UPS) unit or a separate
sider the impact of chiller sound while determining chiller UPS circuit, and within 4 minutes with the UPS, offered as
capacity. This new chiller feature can be accessed by selecting an option.
the chiller with the sound optimization feature.
This recovery capability is under normal conditions with no
The sound optimization is configured in the chiller selection safety/control manual reset items or alarms and with the
program. This option consists of a combination of chiller provision that required chilled water flow is available.
hardware (which may include an optional compressor enclo-
Recovery may take longer or be prevented when con-
sure) as well as chiller software. The result of this software/
denser air inlet temperature is >110°F (43.3°C) and leav-
hardware combination is to optimize the machine perfor- ing chilled water temperature is >55°F (12.7°C) or under
mance to best meet the customer requirements. similar extreme conditions.

75
Application data (cont)
Free cooling
FREE COOLING SYSTEM

Due to the internal loads driven by people, computers, Each section (or sub-section) has a three-way valve on the
machinery and lighting, many HVAC applications require inlet side, and both a check valve and a shutoff valve on the
cooling even in colder months. While running a chiller in piping that returns from the coil side. All free cooling offer-
the colder months is one way to satisfy the cooling require- ings, regardless of size, have one control panel, and this
ment, it can be costly to do so. Another way to meet the control panel is located at the free cooling inlet end (the
cooling load requirement is to operate a waterside econo- end in which system return fluid enters). The free cooling
mizer, sometimes known as a free cooling system. control panel does not require user interaction because this
There are two reasons a free cooling system might be a panel directly interacts with the main chiller control panel.
wise choice in cooler-climate applications. The first is to On sizes 020-040, system return piping enters the free
meet ASHRAE 90.1-2016 requirements. The other rea- cooling section, and the free cooling outlet is piped directly
son is to simply take advantage of the colder weather to to the evaporator inlet. On sizes 050-080, as on the
meet the building's set point, thus saving energy. Facilities smaller sizes, system return piping enters the free cooling
such as data centers are particularly interested in these section. On these larger free cooling sizes (050-080), there
types of systems. is a choice in the physical piping arrangement that con-
When using an air cooled chiller for mechanical cooling, nects to two sub-sections. The piping can be a series
most methods of obtaining free cooling with a waterside arrangement or a parallel arrangement.
economizer utilize some type of “dry cooler.” The main dif- Parallel configurations are available in all free cooling unit
ferences in the different dry cooler designs are where the sizes (and sizes 020-040 are always considered to be of the
dry coolers are located and how the dry coolers are con- parallel piping configuration). The term “parallel,” as used
trolled. One economizer style is called a “Remote Dry here, indicates that system return fluid (at the system return
Cooler.” It sits remotely from the air cooled chiller, and fluid temperature) will enter each coil. In each individual
chilled-fluid piping is required between the dry cooler and free cooling section, the outlet of each coil will be into a
the chiller. In this case, the chiller and the dry cooler are 6 in. header. When the free cooling design is composed of
controlled separately. The second style is a “Stacked Coil just one section (sizes 020-040), the header is routed
Dry Cooler.” In this case, the dry cooling coils are directly to the 30XV evaporator inlet. When the free cool-
mounted, or “stacked”, right next to the existing refriger- ing design is composed of 2 sections (sizes 050-080), the
ant condenser coils on the chiller. The third style is a pur- parallel piping design routes both common coil outlet
pose-made, “Modular” design, in which the mechanical headers into a customer-supplied header which is then
cooling coils and the free cooling coils are located in sepa- routed to the 30XV evaporator inlet. The pipe diameter of
rate sections of the overall chiller design. This style is the 30XV evaporator inlet will vary depending upon the
designed to integrate directly to specific air cooled chillers, size of the 30XV unit. A schematic of the external piping
and this is the style incorporated by the 30XV chiller. For associated with a parallel piping arrangement of size 050,
both the stacked and modular designs, the control of the including the customer-supplied header, is shown here.
dry cooler section is supervised by the chiller controller. Please note that this is one example of the many ways a
The 30XV free cooling offering consists of sizes 020 (2V customer may accomplish field piping, and that all field
design) to 080 (8V design). Sizes 020-040 are composed piping details, covering all piping arrangements and all free
of 1 section, while sizes 050-080 (delivered as a single cooling unit sizes, are available in the 30XV Installation
piece to the end user) are composed of 2 sub-sections. Instructions (not in this overview).

76
Application data (cont)
PARALLEL CONFIGURATIONS (050 SIZE (5V) SHOWN)

Series configurations are available for free cooling unit sizes initiate free cooling is based upon a factory-installed outside
050-080, which are composed of 2 free cooling sub-sec- air temperature sensor). At this point the three-way valve
tions. “Series,” as used here, indicates that the outlet header diverts flow to the free cooling coils. After the chilled fluid
of the first free cooling sub-section is routed to become the passes through the free cooling coils, that fluid enters the
inlet of the second free cooling sub-section. This results in chiller evaporator inlet. If the system set point is not met by
the second free cooling sub-section (during active free cool- the free cooling coils alone, the chiller will perform the
ing operation) having a lower entering fluid temperature remaining mechanical cooling.
than the system return fluid temperature. On unit sizes 050- With the stacked design operating in the hybrid mode, air
080 with a series piping arrangement, as was the case for all needs to flow over both sets of coils, but the fan control sys-
unit sizes 020-040, the free cooling outlet is piped directly tem faces two conflicting issues. The free cooling coils want
to the evaporator inlet. the most air flow possible in order to accomplish the great-
An advantage associated with the series arrangement is opti- est amount of free cooling. The mechanical cooling coils will
mization of free cooling capacity. An advantage of the paral- want to lower the fan speed to ensure the refrigerant tem-
lel arrangement is lower fluid-side pressure drop. The perature doesn't get too cold, missing the set point and
Carrier Electronic Catalog Program will present free cooling potentially damaging systems. Therefore, the control system
performance associated with all free cooling sizes and piping will protect the chiller at the expense of free cooling tons,
arrangements. wasting the opportunity to obtain the most out of the free
A free cooling system has three modes of operation. The cooling system.
modes are free cooling only, mechanical cooling only, or When the 30XV operates in the hybrid mode, the air flows
hybrid mode. Hybrid mode is the case in which mechanical over the mechanical and free cooling coils separately. In this
cooling and free cooling run at the same time. It is way, the free cooling fans can ramp up, extracting every bit
worthwhile to discuss how a unit with a free cooling system of free cooling possible. At the same time the mechanical
operates. cooling fans can slow down, ensuring set point, and equip-
When the ambient temperature is too warm to provide free ment protection are maintained. See the diagram on
cooling, the chiller operates as normal in mechanical cool- page 78.
ing mode, and the three-way valve(s) at the inlet(s) do not The ambient temperature may eventually drop to a point
allow chilled fluid to enter the free cooling coils. In the where mechanical cooling can shut off completely and set
stacked design arrangement, the fans need to simultane- point can be met by free cooling operation alone. With the
ously force air through both the chiller condenser coils and stacked design, air needs to flow over both sets of coils,
also the unused free cooling coils, thus wasting energy. With including the unused mechanical cooling coils. This is similar
the 30XV modular arrangement, the air only flows over the to the mechanical cooling only situation where air is flowing
mechanical cooling coils that are in use, while the fans for across both coils when only one is active. With the 30XV
the free cooling portion will simply be turned off, thereby arrangement, only the free cooling portion of the unit will be
saving energy. See the diagram on page 78. active with the controls maximizing the free cooling tons,
As the ambient temperature drops, a temperature will be while the fans for mechanical cooling section will simply turn
reached where some free cooling is feasible (this off.
temperature, by the way, is customizable and the signal to

77
Application data (cont)
BOLT-ON DRY COOLER: MODULAR DESIGN

• No air flow through free

Mechanical-Cooling cooling coils
Only • Lower fan power required

Free-Cooling • No air flow through

Only mechanical cooling coils
• Lower fan power required

• Fan speeds optimized for

mechanical & free cooling
Hybrid-Cooling coils
Free & Mechanical
• No risk of nuisance trips
• Max free cooling capacity

78
Application data (cont)
In addition to performance benefits associated with the cooling coils, Carrier has developed a patent-pending
30XV style free cooling design, the service benefits, com- removable coil trim cover as shown below. This removable
pared to a stacked design, are substantial. Stacked designs cover allows the coils to be cleaned from inside out as well,
have air flowing over two close coupled coils, and one of which is probably the most effective way to clean the coils,
them essentially becomes a filter, trapping dirt and debris since the debris comes from the outside while the unit is
between the two. In many cases this can be nearly impossi- operating.
ble to clean, and coil replacement can be very difficult. Possibly the most desirable feature of a 30XV free cooling
With the 30XV design, because there's only one coil, most arrangement is the customizable nature of the design.
dirt is expelled by the existing fans. If needed, a normal coil Instead of requiring the customer to install an “all or noth-
wash will eliminate any remaining dirt. Changing coils is ing” type arrangement, the customer can determine how
simple since they slide out with nothing in the way. In much free cooling they would like for each particular job.
addition, service can be done on either the mechanical or While some jobs may only desire limited amount of free
free cooling side of the system, without taking the other cooling, others may want substantially more. With the
side offline. And, to improve the serviceability of the free- 30XV design, the amount is completely customizable.

30XV REMOVABLE COIL TRIM COVER FOR CLEANING

79
Guide specifications
Outdoor Air-Cooled Liquid Chiller refrigerant charge (R-134a), and special features
required prior to field start-up.
HVAC Guide Specifications
B. Materials of Construction:
Size Range: 140 to 500 Tons, Nominal
(490 to 1760 kW, Nominal) 1. The base rail is industrial-quality, 7 ga, zinc-
dipped galvanized frame (with Magni-coated
Carrier Model Number: 30XV with Greenspeed®
screws).
Intelligence
2. Cabinet shall be galvanized steel casing with a
Part 1 — General
baked enamel powder or pre-painted finish.
1.01 SYSTEM DESCRIPTION
3. Painted parts shall withstand 1000 hours in con-
Microprocessor controlled, air-cooled liquid chiller for stant neutral salt spray under ASTM B117 condi-
outdoor installation, utilizing variable speed screw com- tions with a 1 mm scribe per ASTM D1654. After
pressors on all models, and utilizing low sound variable test, painted parts shall show no signs of wrinkling
speed fans on all mid and high-tier models. or cracking, no loss of adhesion, no evidence of
1.02 QUALITY ASSURANCE blistering, and the mean creepage shall not exceed
1/ in. (Rating  4 per ASTM D1654) on either
A. Unit shall be rated in accordance with AHRI (Air- 4
Conditioning, Heating and Refrigeration Institute) side of the scribe line.
Standard 550/590 (U.S.A.) latest edition and all units C. Fans:
shall meet requirements of ASHRAE (American Soci- 1. On standard-tier units, condenser fans shall be
ety of Heating, Refrigeration and Air-Conditioning direct-driven, 9-blade airfoil cross-section, rein-
Engineers) Standard 90.1-2016. forced polymer construction, shrouded-axial
B. Unit construction shall comply with ASHRAE 15 type, and shall be statically and dynamically bal-
Safety Code, UL (Underwriters Laboratories) 1995, anced with inherent corrosion resistance.
and ASME (American Society of Mechanical Engi- 2. On mid-tier and high-tier units, condenser fans
neers) applicable codes (U.S.A. codes). shall be variable speed, 9-blade airfoil cross-section,
C. The management system governing the manufac- reinforced polymer construction, shrouded-axial
ture of this product is ISO (International Organiza- type, and shall be statically and dynamically bal-
tion for Standardization) 9001:2015 certified. anced with inherent corrosion resistance.
D. An operational test, in which the chiller is run under 3. The variable speed drives for mid-tier and high-
load, is performed at the factory. This test checks tier unit condenser fans shall include a DC link
for proper operation of fans as well as various con- reactor.
trols and safeties, and a Certificate of Unit Testing, 4. Air shall be discharged vertically upward.
indicating successful end-of-line testing, is provided
with the unit. 5. All VFDs on the chiller (compressor motors and
fans) shall be fully air cooled and shall not
1.03 DELIVERY, STORAGE AND HANDLING require an additional glycol cooling system, thus
A. Unit controls shall be capable of with- avoiding the maintenance associated with such
standing 150°F (65.5°C) storage temperatures in cooling systems.
the control compartment. 6. Fans shall be protected by coated steel wire
B. Unit shall be stored and handled per unit manufac- safety guards.
turer’s recommendations. 7. Fan blades shall have serrated edges to mini-
1.04 PHYSICAL LAYOUT mize the sound that is produced.
A. Unit shall be located such that minimum recom- 8. Variable speed condenser fans are not available
mended airflow clearances are maintained. for unit sizes 225-500 at 208/230 v or for unit
B. If minimum recommended clearances cannot be size 140 at any voltage.
maintained, an ExpertFit™ analysis must be per- D. Compressor/Compressor Assembly:
formed. The ExpertFit software model is available in 1. Comprised of semi-hermetic twin screw type
the chiller selection program and predicts air-cooled compressors.
chiller performance within a confined space.
2. Compressor motor shall be direct drive, VFD
Part 2 — Products (variable frequency drive) controlled to match
2.01 EQUIPMENT the load requirement, with a maximum speed
NOTE: To avoid extended chiller downtime, when of 5880 or 6300 rpm. The motors are pro-
changing chiller sensors and/or instrumentation, no tected by motor temperature sensors, and are
control panel reprogramming shall be required. suction gas cooled.
A. General: 3. In order to optimally match building load, max-
imize chiller power factor and help equalize
Factory assembled, single-piece chassis, air-cooled
compressor run time, all chiller compressors
liquid chiller. Contained within the unit cabinet
must be VFD controlled.
shall be all factory wiring, piping, controls,

80
Guide specifications (cont)
4. For improved reliability with fewer moving parts, 5. Design shall incorporate 2 independent refrig-
the compressor shall not employ a slide valve. erant circuits.
5. Capacity control shall utilize a VFD to unload 6. Evaporator shall be tested and stamped in
each compressor from 100% to 25% of full accordance with ASME Code for a refrigerant
load, resulting in a chiller minimum load of less working side pressure of 220 psig (1517 kPa).
than 15%. A VI (volume index) valve is used to Evaporator shall have a maximum water-side
optimize the efficiency at full and part load pressure of 300 psig (2068 kPa).
conditions. 7. Evaporator shall have a evaporator drain and
6. The VFD for each compressor motor shall vent.
include a DC link reactor. 8. Low-ambient temperature protection: unit shall
7. Compressor shall include an internal muffler to have factory-installed evaporator heater (where
reduce pulsations in the system. applicable) to protect evaporator from ambient
8. All VFDs on the chiller (compressor motors temperature freeze down to 0°F (–17.8°C).
and fans) shall be fully air cooled and shall not 9. Evaporator shall be provided with a factory-
require an additional glycol cooling system, installed flow switch.
thus avoiding the maintenance associated with F. Condenser:
such cooling systems. If supplying VFD glycol
cooling system equipment, manufacturer must 1. Coil shall be air-cooled Novation® heat
exchanger technology (MCHX) and shall have a
provide a separate line item in their quotation
series of flat tubes containing a series of multiple,
for the following:
parallel flow microchannels layered between the
a. Every five years glycol solution replacement refrigerant manifolds. Novation coils shall consist
and clean strainer of a two-pass arrangement. Coil construction
b. Yearly pH test shall consist of aluminum alloys for fins, tubes,
c. Yearly fluid level check and manifolds in combination with a corrosion-
resistant coating.
d. Yearly glycol condenser cleaning
2. Tubes shall be cleaned, dehydrated, and sealed.
e. Hail guard provided for glycol condenser
section 3. Assembled condenser coils shall be pressure tested
at the coil factory at 660 psig (5448 kPa) and sub-
The following list of critical parts must be sequently shall be leak tested at 145 psig ±5 psig
provided: (1000 kPa ±34.5 kPa) and pressure tested at
f. Glycol pump 350 psig (2413 kPa) at final unit assembly.
g. Glycol condenser or plate frame heat 4. To plan the chiller installation and for ease of
exchanger maintenance/coil removal, all refrigerant piping
h. Extra hoses and clamps entering and leaving the condenser coils shall be
i. Backup fan coil fan located on only one side of the chiller so the coils
can be removed (when needed) from the side free
j. Backup fan coil evaporator of piping. This is important to consider because
9. Compressor performance shall not rely on an removing the coils from the header side, although
internal Teflon1 coating because this material possible, involves extra labor due to extra bending
deteriorates over time. This deterioration results and brazing of the coil headers.
in loss of capacity, higher operating costs due G. Refrigeration Components:
to lower efficiency and increased maintenance
requirements. Refrigerant circuit components shall include
replaceable-core filter drier, moisture indicating sight
E. Flooded Evaporator: glass, electronic expansion valve, discharge service
1. Shall be mechanically cleanable tubes in a shell- valves and liquid line service valves, and complete
and-tube type evaporator with removable operating charge of both refrigerant R-134a and
heads. compressor oil.
2. Tubes shall be internally enhanced seamless- H. Controls, Safeties, and Diagnostics:
copper type rolled into tube sheets. 1. Unit controls shall include the following mini-
3. Shall be equipped with Victaulic-type water mum components:
connections. a. Microprocessor with non-volatile memory.
4. Shell and evaporator heads shall be insulated Battery backup system shall not be accepted.
with 3/4-in. PVC foam (closed-cell) with a maxi- b. Separate terminal block for power and
mum K factor of 0.28. controls.
c. Separate 115-v power supply to serve all
controllers, relays, and control components.
1. Teflon is a registered trademark of DuPont. d. ON/OFF control switch.

81
Guide specifications (cont)
e. Replaceable solid-state controllers. 5) Display shall allow access to configuration,
f. Pressure sensors installed to measure suction, maintenance, service, set point, time
oil, economizer, discharge, and liquid pres- schedules, alarm history, and status data.
sure. Thermistors installed to measure evapo- 6) Three levels of password protection
rator entering and leaving fluid temperatures against unauthorized access to configu-
and outside-air temperature. ration and maintenance information,
and display set up parameters.
2. Unit controls shall include the following 7) Full compatibility with the Carrier Com-
functions: fort Network® (CCN) system to provide
a. Automatic circuit lead/lag. email alarm notification and to provide
b. Capacity control based on leaving chilled network capability to fully monitor and
fluid temperature and compensated by rate control chiller.
of change of return-fluid temperature with 8) Display shall be capable of displaying
temperature set point accuracy to 0.1°F the last 50 alarms with clear full text
(0.05°C). description and time and date stamp,
c. Limiting the chilled fluid temperature pull- and will store a snapshot of operating
down rate at start-up to an adjustable range of conditions before and after the 10 most
0.2°F to 2°F (0.1 to 1.1°C) per minute to recent alarms.
prevent excessive demand spikes at start-up. 9) Display run hours and number of starts
for machine and individual compressors.
d. Seven-day time schedule. 10) Display current draw for each circuit
e. Leaving chilled fluid temperature reset from compressor and fans.
return fluid and outside air temperature. 11) The control system shall allow software
f. Chilled water pump start/stop control. upgrade without the need for new hard-
ware modules.
g. Chiller control for parallel chiller applications
without addition of hardware modules and 4. Safeties:
control panels (requires thermistors). a. Unit shall be equipped with thermistors and
h. Timed maintenance scheduling to signal all necessary components in conjunction
maintenance activities for strainer mainte- with the control system to provide the unit
nance and user-defined maintenance with the following protections:
activities. 1) Reverse rotation.
i. Low ambient protection to energize evapo- 2) Low chilled fluid temperature.
rator heaters (if installed). 3) Motor overtemperature.
4) High pressure.
j. Single step demand limit control activated by
5) Electrical overload.
remote contact closure.
6) Loss of phase.
k. Night time sound mode to reduce the sound 7) Loss of chilled water flow.
of the machine by a user-defined schedule.
b. Condenser-fan motors shall have internal
3. Diagnostics: overcurrent protection.
a. The control panel shall include, as standard, I. Operating Characteristics:
a display:
1. Unit, without modification, shall be capable of
1) Seven-inch color touch screen display starting and running at outdoor ambient tem-
with stylus. peratures from 32°F (0°C) to 125.6°F (52°C)
2) Display shall allow a user to navigate for all units employing variable speed condenser
through menus, select desired options fans and outdoor ambient temperatures from
and modify data. 32°F (0°C) to 105°F (40.6°C) for units that do
b. Features of the display shall include: not employ variable speed condenser fans.
1) Multiple connection ports for USB, Ether- Selections up to 125.6°F (52°C) must be pro-
net or BACnet IP, LEN (local equipment vided when requested, and both mid and high
network), and Carrier Comfort Network® tier units shall be operational up to 131°F
(CCN) connections. NOTE: BACnet IP (55°C).
may require additional programming. 2. Unit shall be capable of starting up with 95°F
2) Automatic reporting of alarms over (35°C) entering fluid temperature to the
email. evaporator.
3) Ability to graphically plot trends of sys- 3. After power restoration, and with the Capacity
tem performance and conditions over Recovery™ feature (a standard controls feature)
time. enabled, unit shall be capable of full capacity
4) Graphical summary display of current recovery in less than 5 minutes.
chiller operation and water conditions.

82
Guide specifications (cont)
J. Motors: f. The pump case shall have gage tappings at
Condenser-fan motors shall be totally enclosed, air the suction and discharge nozzles and
over, variable speed, 3-phase type with permanently include drain ports.
lubricated bearings and Class F insulation. Fans shall g. The pumping system shall allow for the ser-
be 8-pole for standard tier units and 6-pole for vicing of a pump without draining the chilled
medium and high tier units. water loop.
K. Electrical Requirements: h. Motors shall be of electronically commutated
1. Unit primary electrical power supply shall enter permanent magnet design.
the unit at a single location (all chiller voltage/ i. Each pump shall be factory tested per
size combinations shall have the ability to Hydraulic Institute Standards.
accommodate 2 power supplies to meet job- 5. Pressure/temperature taps (2) shall be factory
specific requirements). installed the pressure differential across the
2. Primary electrical power supply shall be rated pump.
to operate up to 125.6°F (52°C) ambient tem- 6. Combination valve (which includes isolation and
perature for all models. modulation) shall be factory installed. Pressure/
3. Unit shall operate on 3-phase power at the volt- temperature taps (2) shall be factory installed to
age shown in the equipment schedule. measure the pressure differential across the
4. Control points shall be accessed through termi- combination valve.
nal block. 7. The hydronic assembly shall have
5. Unit shall be shipped with factory control and factory-supplied electric freeze protection to
power wiring installed. –20°F (–29°C).
6. Unit shall have a standard SCCR (short circuit 8. Piping shall be Schedule 40 black steel.
current rating) value of 25 kA for all voltages 9. Design shall include cast iron or ductile iron
other than 575-v, and 10 kA for 575-v units. body 1/8 in. perforated strainer.
L. Chilled Water Circuit: 10. The drive shall be of the voltage vector
1. Chilled water circuit shall be rated for 300 psig control – pulse width modulation (VVC-PWM)
(2068 kPa). Units with optional hydronic kit are type, providing near unity displacement power
rated for 150 psig(1034kPa) working pressure. factor without the need for external power fac-
tor correction capacitors at all loads and
2. Thermal dispersion proof of flow switch shall be speeds.
factory installed and wired.
11. The drive and motor protection shall include:
M. Optional Hydronic Kit (available on unit sizes 140- motor phase to ground fault, loss of supply
325): phase, over voltage, under voltage, motor over
1. Field pipe connections shall be Victaulic type. temperature, inverter overload, over current.
2. Pump arrangement shall consist of 2, 3 or 4 Over current is not allowed, ensuring hydronic
pumps in parallel and there is a check valve at units will not overload the motor at any point
each pump discharge. within the operating range of the unit.
3. N pumps shall be required for the application, 12. Sensorless control software shall be available in
and N+1 (for redundancy) shall be available the hydronic unit to provide automatic speed
when N = 2 or 3. control without the need for pump mounted
4. Pumps shall be vertical in-line, single stage (internal/external) or remotely mounted differ-
design, and capable of being serviced without ential pressure system feedback sensors. Con-
disturbing piping connections. trol mode setting and minimum/maximum
head set points shall be set at the factory and be
a. Pump casing shall be E-coated ductile iron user adjustable via the programming interface.
A53 Gr 65-45-12.
13. The integrated control shall incorporate an inte-
b. The impeller shall be stainless steel 316, grated graphical user interface that shall pro-
closed type, dynamically balanced, keyed to vide running and diagnostic information and
the shaft and secured by locking cap screw. identify faults and status in clear English lan-
c. The hydronic kit shall be provided with a guage. Faults shall be logged/recorded for
flush line connection to ensure lubrication at review at a later date. It shall be possible to
the seal face and allow for positive venting of upload parameters from one drive into the non-
the seal chamber. volatile memory of a computer and download
d. Each pump shall be fitted with a check valve the parameters into other drives requiring the
on the outlet to allow the pump system to same settings. The keypad shall incorporate
operate if any of the pumps are disabled. Hand-Off-Auto pushbuttons to enable switching
e. Pump shall be rated for 150 psig (1034 kPa) between BMS (building management systems)
working pressure. and manual control. The drive shall incorporate

83
Guide specifications (cont)
a USB port for direct connection to a PC and edges. E-coat shall have a thickness of 0.8 to
an RS485 connection with Modbus1 RTU pro- 1.2 mil with top coat having a uniform dry film
tocol. Optional protocols available shall include thickness from 1.0 to 2.0 mil on all external
BACnet² MS/TP and BACnet TCP/IP. coil surface areas including fin edges. E-coated
14. The control shall have the following additional coils shall have superior hardness characteris-
features: Sensorless override for BMS; manual tics of 2H per ASTM D3363-00 and cross
pump control; programmable skip frequencies hatch adhesion of 4B-5B per ASTM D3359-
and adjustable switching frequency for noise/ 02. Impact resistance shall be up to 160 in./lb
vibration control; auto alarm reset; motor pre- (ASTM D2794-93). E-coated coil shall have
heat function. Multiple programmable analog superior impact resistance with no cracking,
and digital inputs and outputs shall be available, chipping, or peeling per NSF/ANSI 51-2002
and 2 programmable relay outputs shall also be Method 10.2. E-coated aluminum microchan-
available. nel coils shall be capable of withstanding an
8,000-hour salt spray test in accordance with
15. The hydronic unit shall be capable of operating the ASTM (American Society for Testing and
in either of the following control modes: Materials) (U.S.A.) B-117 Standard.
a. Duty pumps and standby pump with sensor- b. Aluminum fin/copper-tube coils:
less control.
Coil shall be constructed of seamless copper
b. Duty pumps and standby pump with building tubes mechanically bonded to aluminum fins.
system (BAS) control. Fins shall have wavy enhancements. These
N. Special Features: coils are not recommended for corrosive envi-
Certain standard features are not applicable ronments.
when the features designated by * are specified. For c. Pre-coated aluminum-fin coils:
assistance in amending the specifications, contact Shall have a durable epoxy-phenolic coating
your Carrier representative. to provide protection in mildly corrosive
1. Variable Speed Condenser Fans: coastal environments. Coating shall be
All fans on the unit shall have variable speed fan applied to the aluminum fin stock prior to the
motors to provide higher part load efficiency fin stamping process to create an inert bar-
and reduced acoustic levels. Each fan circuit rier between the aluminum fin and copper
shall have a factory-installed, independent vari- tube. Epoxy-phenolic barrier shall minimize
able speed drive with display. Variable speed galvanic action between dissimilar metals.
drives are rated IP-55 enclosures and UL d. Copper-fin coils:
Listed. The use of this option, with the addition Shall be constructed of copper fins mechani-
of antifreeze in the evaporator circuit and wind cally bonded to copper tubes and copper
baffles, shall allow running with outdoor ambi- tube sheets. Galvanized steel tube sheets
ent temperatures down to –20°F (–29°C). Vari- shall not be acceptable. A polymer strip shall
able speed condenser fans also allow the prevent coil assembly from contacting sheet
chiller to operate at ambient temperatures as metal coil pan to minimize potential for gal-
high as 125.6°F (52°C). This option is only vanic corrosion between the coil and pan.
available on standard-tier units because both All copper construction shall provide protec-
mid-tier and high-tier units are automatically tion in moderate coastal applications.
provided with this functionality. Variable speed
condenser fans are not available for unit sizes e. E-coated aluminum-fin coils:
225-500 at 208/230 v or for unit size 140 stan- Shall have a flexible epoxy polymer coating
dard tier at any voltage. uniformly applied to all coil surface areas
2. Unit-Mounted Non-Fused Disconnect: without material bridging between fins. Coat-
ing process shall ensure complete coil encap-
Unit shall be supplied with factory-installed, lock- sulation. Color shall be high gloss black with
able, non-fused electrical disconnect for main gloss — 60° of 65-90% per ASTM D523-89.
power supply. This factory option is not available Uniform dry film thickness from 0.8 to 1.2
with dual point power in sizes 350-500. mil on all surface areas including fin edges.
3. Optional Condenser Coil Materials: Superior hardness characteristics of 2H per
a. E-coated microchannel coils: ASTM D3363-92A and cross hatch adhesion
E-coated aluminum microchannel coil shall of 4B-5B per ASTM D3359-93. Impact
have a flexible epoxy polymer coating resistance shall be up to 160 in./lb (ASTM
uniformly applied to all coil external surface D2794-93). Humidity and water immersion
areas without material bridging between fins or 1. Modbus is a registered trademark of Schneider Electric.
2. BACnet is a registered trademark of ASHRAE (American Society
louvers. Coating process shall ensure complete of Heating, Refrigerating and Air-Conditioning Engineers).
coil encapsulation, including all exposed fin

84
Guide specifications (cont)
resistance shall be up to minimum 1000 and 5. Condenser Coil Trim Panels:
250 hours respectively (ASTM D2247-92 Unit shall be supplied with factory-installed or
and ASTM D870-92). Corrosion durability field-installed coil covers. Factory-installed coil trim
shall be confirmed through testing to no less panels are not available when a factory-installed
than 3000 hours salt spray per ASTM B117- full hail guard is selected.
90. Coil construction shall be aluminum fins
6. BACnet1/Modbus2 Translator Control:
mechanically bonded to copper tubes.
Unit shall be supplied with factory or field-installed
f. E-coated copper-fin coils:
interface between the chiller and a BACnet Local
Shall have a flexible epoxy polymer coating Area Network (LAN, i.e., MS/TP EIA-485). Field
uniformly applied to all coil surface areas with- programming shall be required.
out material bridging between fins. Coating
process shall ensure complete coil encapsula- 7. LonWorks3 Translator:
tion. Color shall be high gloss black with gloss Unit shall be supplied with factory or field-
— 60° of 65-90% per ASTM D523-89. Uni- installed interface between the chiller and a
form dry film thickness from 0.8 to 1.2 mil on Local Operating Network (LON, i.e., LonWorks
all surface areas including fin edges. Superior FT-10A ANSI/EIA-709.1). Field programming
hardness characteristics of 2H per ASTM shall be required.
D3363-92A and cross hatch adhesion of 4B- 8. Isolation Valve Option:
5B per ASTM D3359-93. Impact resistance Unit shall be supplied with factory-installed isola-
shall be up to 160 in./lb (ASTM D2794-93). tion valve which provides a means of isolating the
Humidity and water immersion resistance shall compressors from the evaporator vessel, which is
be up to minimum 1000 and 250 hours beneficial in servicing the chiller. The isolation
respectively (ASTM D2247-92 and ASTM option comes in various configurations depending
D870-92). Corrosion durability shall be con- on the installation region (Middle Eastern or else-
firmed through testing to no less than 3000 where). On all units which are not installed in the
hours salt spray per ASTM B117-90. Coil Middle East region, a liquid line service valve and a
construction shall be copper fins mechanically motorized discharge isolation valve are always
bonded to copper tube sheets. Galvanized steel provided per refrigerant circuit. For Middle East-
tube sheets shall not be acceptable. A polymer ern regions only, a manual discharge valve is stan-
strip shall prevent coil assembly from contact- dard and a motorized discharge ball valve is
ing sheet metal coil pan to maintain coating optional. The selection of the isolation valve
integrity and minimize corrosion potential option results in chillers which are equipped with
between the coil and pan. a liquid line service valve, a discharge service valve
NOTE: Whenever the condenser coil is speci- (motorized or manual type), and a series of valves
fied as either aluminum fin, copper-tube coils, on or near the evaporator. The net effect is to
or copper-fin coils, it shall not be acceptable to provide isolation capability in the condenser area,
have any microchannel coil at any location on the evaporator area and the compressor area.
the chiller, including the VFD cooling system. NOTE: The only situation in which the isolation
g. Due to chiller clearance and serviceability of the condenser area allows the full charge to
considerations, all coil headers shall be on be stored in the condenser is when round tube,
the same side of the unit. plate fin (RTPF) coils are employed.
4. Energy Management Module: 9. Suction Line Insulation:
A factory or field-installed module shall provide Unit shall be supplied with suction line insula-
the following energy management capabilities: tion. Insulation shall be tubular closed-cell insula-
4 to 20 mA signals for leaving fluid temperature tion. This option shall be required with
reset, cooling set point reset or demand limit applications with leaving fluid temperatures
control; 2-step demand limit control (from 0% below 30°F (–1.1°C) and recommended for
to 100%) activated by a remote contact closure; areas of high dewpoints where condensation
and discrete input for “Ice Done” indication for may be a concern.
ice storage system interface. When a factory- 10. ECM Fans:
installed version of this device is selected, a GFI
convenience outlet is also included. Unit shall be equipped with factory-installed
fans employing electronically commutated
motors to increase fan efficiency when com-
pared to standard fan motors while also proving
variable speed fan output. These fans are avail-
able for unit sizes 140-325.

1. LonWorks is a registered trademark of Echelon Corporation.

85
Guide specifications (cont)
11. PM Compressor Motor: an integral part of the chiller package. When this
Unit shall be equipped with factory-installed factory-installed option is chosen, the chiller will
permanent magnet compressor motors to pro- be shipped from the factory minus the evapora-
vide an increase in motor efficiency when com- tor and without refrigerant. The evaporator itself
pared to standard compressor motors. This will be shipped separately with a nitrogen charge
option is available for unit sizes 140-325. and a remote evaporator assembly kit to assist in
the installation process. The refrigerant must be
12. Control Transformer: acquired and charged locally. The piping from
Unit shall be supplied with a factory-installed the chiller to the evaporator is not part of the
transformer that will allow supply control circuit factory supply and is the responsibility of the
power from the main unit power supply. This is installing contractor. All coil types are available
automatically provided on 50 Hz chillers. when a remote evaporator is employed, but see
13. GFI Convenience Outlet: the remote evaporator assembly kit for more
Shall be field-installed and mounted with easily detail as well as general installation guidelines.
accessible 115-v female receptacle. Shall include 20. Remote Evaporator Assembly Kit:
4-amp GFI (ground fault interrupt) receptacle. The remote evaporator assembly kit provides the
Not available with 380-v units. This item is installation guidelines for applications in which
automatically included when a factory-installed the evaporator is not an integral part of the
energy management module is selected. chiller. For such applications, the refrigerant
14. High SCCR (Short Circuit Current Rating): must be acquired and charged locally. The piping
The optional high SCCR (short circuit current from the chiller to the evaporator is the responsi-
rating) device shall allow the chiller to tolerate a bility of the installing contractor. This assembly
65 kA (all voltages except 575-v) or a 35 kA kit, which includes some hardware as well as
(575-v units) short circuit current for a brief assembly instructions, is automatically included
period of time while protecting downstream when the remote evaporator option is selected.
components. The high SCCR option shall pro- 21. High-Static Fans:
vide a higher level of protection than the stan- Unit shall be equipped with factory-installed con-
dard unit. At 208/230-v, this option is only denser fans which provide up to 100 Pa ESP
available with the combination of dual point (external static pressure), as opposed to the stan-
power and unit sizes 140-200. For unit sizes dard fans which provide up to 50 Pa ESP. The
350-500, when dual-point power is selected, high-static fan option is only available on applica-
two molded case switches will be provided, and tions employing variable speed condenser fans.
non-fused disconnects are not available.
22. Two-Piece Shipment:
15. One-Pass Evaporator:
Unit shall be factory-assembled in 2 sections to
Unit shall be equipped with one-pass evapora- facilitate convenient shipping of large 30XV
tor heads with reduced water-side pressure drop models such that both resulting sections can fit
for series flow dual chiller control or high chilled within 45-foot containers. This factory-installed
water flow applications. option is only available on unit sizes 400H,
16. Three-Pass Evaporator: 450M, 450H, 500S and 500M.
Unit shall be equipped with a 3-pass evaporator 23. Security Grilles:
to provide greater ability to operate in low Unit shall be provided with factory (or field)
evaporator water flow applications. This is par- installed painted grilles to protect the con-
ticularly beneficial in variable-flow applications. denser, evaporator, and compressor.
17. Evaporator for Brine Application: 24. Security Grilles (Sides) and Hail Guard (Ends):
Unit shall be equipped with a factory-installed Unit shall be equipped with a factory-installed
evaporator for applications employing ethylene option consisting of louvered panels on the ends
glycol or propylene glycol in the chilled-fluid of the machine and security grilles on the sides of
loop and which have leaving-fluid temperatures the machine. These coverings shall firmly fasten
down to 20°F (–6.7°C). to the machine frame and provide coverage
18. Evaporator for Process Brine Application: from the top to the bottom of the unit. Both
security grilles and hail guards are available indi-
Unit shall be equipped with a factory-installed
evaporator for applications employing ethylene vidually, but neither of these individual items is
glycol or propylene glycol in the chilled-fluid the same design as this factory option.
loop and which have leaving-fluid temperatures 25. Full Hail Guard:
down to 10°F (–12.2°C). Unit shall be equipped with factory or field-
19. Remote Evaporator: installed louvered panels on the sides and ends of
the machine which firmly fasten to the machine
Unit shall be provided with an evaporator for frame. These panels shall cover the unit from top
applications in which the evaporator will not be

86
Guide specifications (cont)
to bottom, thus negating any need for coil trim lel has the advantage of lower fluid-side pres-
panels. For all chillers which are designed with sure drop. The computerized selection
vertical coils on the outside of the unit, full hail program will deliver different choices allowing
guard coverage shall be required to protect the the customer to decide which size and piping
unit from exposure to the elements. layout is the best fit for the application.
26. Low Sound Kit: e. The initiation of free cooling operation shall
Unit shall be provided with factory-installed be based upon outdoor air temperature, and
sheet metal enclosures with sound-absorbing the temperature at which free cooling opera-
panels for each compressor as well as an tion begins shall be customizable.
external muffler between each compressor and f. Free cooling operation shall be attainable
its associated oil separator. with ambient temperatures down to –20° F
27. Sound Optimization: (–29° C) without any modification to the free
cooling section.
Unit shall be selected with customized software
to best meet customer sound and capacity g. The free cooling coils shall be physically
requirements. independent from the mechanical cooling
coils. Some of the considerations are:
28. Dual Chiller Accessory Kit:
Efficiency:
For dual chiller applications (with units piped in
parallel), unit shall be provided with the addi- • Lower airflow pressure drop for fans to
tional hardware (thermistors, wells, connectors) overcome: when coils are stacked (built-in
required for proper system operation. dry cooler), the fans will need to work
29. Seismic Certification harder to overcome the pressure drop
created by free cooling coils + mechanical
A seismic unit modification is available which will
result in a unit SDS (seismic design acceleration cooling coils.
parameter) of 2.0. • Free cooling only mode: unwanted air will
30. Free Cooling: flow through the mechanical cooling coils
When free cooling is employed, the following is with the stacked coil design, and the fans
will have to overcome that pressure drop
applicable:
even though the mechanical cooling coils
a. The free cooling section shall be physically will not be operational.
independent from the mechanical cooling
• Mechanical cooling only mode: unwanted
portion of the chiller, thus allowing for a cus-
air will flow through the free cooling coils
tomizable amount of free cooling to be
with the stacked coil design, and the fans
added to best meet customer requirements.
will have to overcome that pressure drop
b. The free cooling section shall have a 3-way although the free cooling coils will not be
valve (with actuator) at the inlet and both a operational.
shutoff valve and a check valve on the part
of the internal piping which returns from the • When operating in hybrid cooling mode
coils. The three-way valve at the inlet shall (Mechanical + Free Cooling operating at
the same time): the chiller with stacked
allow chilled fluid to flow through the free
coils will have to lower the speed of the
cooling coils when there is a call for free
fans to avoid chiller shutdown due to low
cooling operation, and the valve will allow
head pressure, and, as a consequence,
flow to pass directly through the free cooling
the free cooling capacity of the chiller will
section and on to the evaporator when there
is no call for free cooling. The flow/routing be negatively impacted. With independent
decision shall be accomplished by the unit coils, the fans in the free cooling section
controls, with no user intervention required. will run at maximum RPM to optimize the
free cooling capacity, while, simultane-
c. The free cooling section shall have the ability ously, the fans for the mechanical cooling
to be active in both stand-alone and hybrid coils will run at significantly reduced RPM
applications. In all operational situations, to respect the head pressure limits while
regardless of piping configuration, the fluid maximizing efficiency for the mechanical
leaving the free cooling section will enter the cooling portion.
evaporator, and the evaporator will always
actively monitor the system set point (the Serviceability:
chiller will run as needed so that the system • There will be no potential to trap debris
cooling load is satisfied). between the coils when the coils are phys-
d. The larger free cooling sizes (sizes 50-80) ically independent from each other.
shall have the flexibility to be piped in series Cleaning the debris stuck between coils is
or in parallel. Series has the advantage of a labor intense activity and will require the
maximizing free cooling capacity, while paral- whole system to be shutdown.

87
Guide specifications (cont)
• Free cooling coils (if independent from through testing to no less than 3000 hours
the mechanical cooling coils) can be salt spray per ASTM B117-90.
cleaned while the chiller is operating (for j. Free cooling fans shall be variable-speed,
instance, during the warm weather sea- 9-blade airfoil cross-section, reinforced poly-
son when no free cooling is available). mer construction, shrouded-axial type, and
• Mechanical cooling coils (if independent shall be statically and dynamically balanced
from the free cooling coils) can be with inherent corrosion resistance. Free
cleaned while the chiller is operating (for cooling fan speed shall be independent of
instance, during the cold weather season the speed of the condenser fans, with both
when no mechanical cooling is required). fan speeds being potentially different from
h. Free cooling coils shall be constructed of each other and tuned to maximize overall
seamless copper tubes mechanically bonded package efficiency. Fans shall discharge air
to aluminum fins (aluminum fin/copper tube vertically upward.
coils). Fins shall have wavy enhancements. k. Each fan circuit shall have a factory-
The use of a free cooling section, however, installed, independent variable speed drive
shall not infringe upon the customer’s ability with display. Variable speed drives shall be
to independently choose the mechanical rated IP-55 enclosures and be UL Listed. All
cooling coil configuration (the customer may VFDs shall be fully air cooled and shall not
choose MCHX or Al/Cu for the mechanical require an additional glycol cooling system,
cooling configuration). thus avoiding the maintenance associated
i. In corrosive environments, the free cooling with such cooling systems.
coils shall be as described above and shall l. Thermistors, measuring the temperature of
additionally have a flexible epoxy coating the chilled fluid entering and leaving the free
uniformly applied to all surface areas with- cooling section, shall be field-installed.
out material bridging between fins (E-coated m. The control of the free cooling section shall
aluminum-fin coils). The coating process be supervised by the main chiller controller,
shall ensure complete coil encapsulation. and there is no need for the user to control
Color shall be high gloss black with gloss - the free cooling section separately.
60° of 65-90% per ASTM D523-89. Uni-
n. Only one separate, dedicated electrical
form dry film thickness shall be from 0.8 to
power connection to the free cooling sec-
1.2 mil on all surface areas including fin
tion shall be required, and the voltage will be
edges. Superior hardness characteristics of
the same as the main unit, three-phase elec-
2H per ASTM D3363-92A and cross hatch
trical power. No additional control power
adhesion of 4B-5B per ASTM D3359-93.
source shall be required since this power is
Impact resistance shall be up to 160 in./lb
(ASTM D2794-93). Humidity and water provided by a factory-supplied control
immersion resistance shall be up to mini- power transformer.
mum 1000 and 250 hours respectively o. To improve the serviceability of the free-
(ASTM D2247-92 and ASTM D870-92). cooling coils, there shall be a removable
Corrosion durability shall be confirmed cover on all coil sections, conveniently

Carrier Corporation • Syracuse, New York 13221 8-21

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Pg 88 Catalog No. 04-52300125-01 Printed in U.S.A. Form 30XV-14PD Rev. A
Replaces: 30XV-13PD