Technical Service Information
VALVE BODY ASSEMBLY EXPLODED VIEW
2 2
3
1
4
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1. VALVE BODY TRANSFER PLATE.
2. VALVE BODY ASSEMBLY SCREWS (50 REQUIRED).
8 10 3. 1/16" PIPE PLUGS (7 REQUIRED).
4. VALVE BODY SPACER PLATE.
5. 1/4" VITON CHECK BALLS (7 REQUIRED).
6. VALVE BODY ASSEMBLY.
7. MANUAL VALVE DETENT SPRING.
8. MANUAL VALVE DETENT SPRING RETAINING BOLT.
9. TRANSMISSION RANGE SENSOR SELECTOR PL ATE.
10. TRS SELECTOR PL ATE "SHOULDERED" RETAINING BOLT.
Copyright © 1999 ATSG
Figure 98
72 AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
VALVE BODY DISASSEMBLY "DO NOT" REMOVE THESE SIX SCREWS
1. Remove the 15 screws that are shaded as shown FROM TOP OF TRANSMISSION RANGE SENSOR
in Figure 100. These screws must be removed
first, so the TRS/Solenoid Body that contains
most of the electrical components, will not be TRS/SOLENOID BODY
cleaned with any solvents. ASSEMBLY
2. Do Not remove the six screws from the top of
the TRS/Solenoid Body (See Figure 99). 30 00 5 %
3. Once the TRS/Solenoid Body is seperated from
the valve body assembly, continue disassembly
of the valve body using Figure 98 as a guide.
300 0 5%
4. Notice in Figure 98 that the valve body contains 30 00 5 %
30 00 5 %
seven checkballs. Care should be taken to keep
the valve body in the position shown, when you
are removing the transfer plate, so as not to lose
any of the checkballs.
"DO NOT" CLEAN WITH SOLVENT
Figure 99
COMPLETE VALVE BODY ASSEMBLY
REMOVE THE 15 SCREWS THAT
ARE SHADED TO REMOVE THE
TRANSMISSION RANGE SENSOR
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Copyright © 1999 ATSG
Figure 100
AUTOMATIC TRANSMISSION SERVICE GROUP 73
Technical Service Information
MAIN VALVE BODY EXPLODED VIEW
1. MAIN VALVE BODY CASTING.
2. 1/4" VITON CHECKBALLS (7 REQUIRED).
3. SOLENOID SWITCH VALVE LINE-UP.
4. SOLENOID SWITCH VALVE LINE-UP PLASTIC RETAINING CLIP.
5. MANUAL VALVE.
6. OVERDRIVE CLUTCH ACCUMULATOR PISTON AND SEALS.
7. OVERDRIVE CLUTCH ACCUMULATOR SPRING (SINGLE).
8. UNDERDRIVE CLUTCH ACCUMULATOR PISTON AND SEALS. 4
9. UNDERDRIVE CLUTCH ACCUMULATOR SPRINGS (DOUBLE).
10. 4TH CLUTCH ACCUMULATOR PISTON AND SEALS. 5
11. 4TH CLUTCH ACCUMULATOR SPRINGS (DOUBLE).
12. 2ND CLUTCH ACCUMULATOR PISTON AND SEALS.
13. 2ND CLUTCH ACCUMULATOR SPRINGS (DOUBLE.
14. LOW/REVERSE SWITCH VALVE.
15. LOW/REVERSE SWITCH VALVE BORE PLUG. 3
16. LOW/REVERSE ACCUMULATOR PISTON AND SEALS.
17. LOW/REVERSE ACCUMULATOR SPRINGS (DOUBLE).
18. ACCUMULATOR COVER PLATE.
7 8
10
14
12
15
9 16
11
13
17
18
19
Copyright © 1999 ATSG
Figure 98
74 AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
VALVE BODY ASSEMBLY
1. Clean and inspect all components. Replace any 6. Install the accumulator cover onto valve body
parts that show evidence of wear or damage. using the 7 retaining screws (See Figure 98).
2. Lubricate the valves, springs and bore plugs 7. Torque the screws to 4.5 Nm (40 in lbs).
with clean transmission fluid. 8. Ensure that the solenoid switch valve and the
3. Install the solenoid switch valve and plugs into low/reverse switch valve are free in their bores.
the valve body, exactly as shown in Figure 98, 9. Lay the valve body down on a flat surface and
and then install the retainer. install the 7 checkballs into the proper pockets
4. Install the low/reverse switch valve into valve as shown in Figure 99.
body as shown in Figure 98, followed by the
bore plug. Some manuals illustrate a bore plug
wire retainer for this location. Our unit did not Continued on Page 77.
have one, nor is it needed as the accumulator
cover retains this valve train (See Figure 98).
5. Install the accumulator pistons and springs into
the valve body in their proper locations, shown
in Figure 98. Notice that all accumulators have
two springs, except the overdrive, which has
only one. Refer to Figure 98.
VALVE BODY CHECKBALL LOCATIONS
SWITCH VALVE
RETAINER
Copyright © 1999 ATSG
Figure 99
AUTOMATIC TRANSMISSION SERVICE GROUP 75
Technical Service Information
VALVE BODY
SPACER PLATE
Copyright © 1999 ATSG
Figure 100
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TRANSFER
PLATE
Copyright © 1999 ATSG
Figure 101
76 AUTOMATIC TRANSMISSION SERVICE GROUP
