PROTOCOLO DE CONTROL DE TORQUE EN CODIGO

REVISIÓN
PT-OPR-MEC-01
5
UNIONES APERNADAS FECHA 27-07-2020

I. IDENTIFICACIÓN DEL TRABAJO

Cliente
Descripción de Trabajo
Área de trabajo
TAG de equipo/N°Linea
N°OT
Supervisor
II. ANTECEDENTES LLAVE DE TORQUE
Marca Calibrada SI No
Tipo Llave Tensión Controlada SI No
Rango Torque Giro de Tuerca DER IZQ
III. ANTECEDENTES TÉCNICOS DE FLANGE IV. ANTECEDENTES TEC. DEL PERNO
SLIP-ON WELD. NECK SOCK WELD PERNO HILO NORMA NUEVO
TIPO
LAP-JOINT BLIND Otro (Indicar) Ø: LARGO: USADO
Ø: CLASE:
V. ANTECEDENTES DE LA EMPAQUETADURA
LIMPIEZA CARAS PARALELISMO PRUEBA
PRESIÓN PH
TIPO FLANGES FLANGES HIDRAULICA
Ø: e: SI NO SI NO SI NO
PRESIÓN LIBRAS: FIJACIÓN EMPAQUETADURA:
VI. ANTECEDENTES DEL TORQUE
CANT. PERNOS 1° PASADA 2° PASADA 3° PASADA VUELTA RELOJ TORQUE FINAL
TORQUE (Lb*ft)
C/U (Lb*ft) (Lb*ft) (Lb*ft) SI NO
ELEMENTO TORQUEADO VÁLVULA LINEA EQUIPO
VII. ESQUEMA SECUENCIA VIII. COMENTARIOS

SUPERVISOR ENCARGADO CALIDAD ITO PLANTA

Nombre: Nombre: Nombre:
Fecha: Fecha: Fecha:
Firma: Firma: Firma:
 4 pernos 1-3-2-4 1-2-3-4/ 17-18-19-20/ 45-46-47-48/ 9-10-11-12/ 25-26-27-28/ 33-34-35-36/
8 pernos 1-5-3-7-2-6-4-8 52 pernos 41-42-43-44/ 5-6-7-8/ 21-22-23-24/ 49-50-51-52/ 13-14-15-16/ 29-30-31-32/
12 pernos 1-5-9-3-7-11-2-6-10-4-8-12 37-38-39-40
16 pernos 1-9-5-13-3-11-7-15-2-10-6-14-4-12-8-16 1-2-3-4/ 49-50-51-52/ 25-26-27-28/ 9-10-11-12/ 41-42-43-44/ 17-18-19-20/
20 pernos 1-13-5-17-9-3-15-7-19-11-2-14-6-18-10-4-16-8-20-12 56 pernos 33-34-35-36/ 5-6-7-8/ 53-54-55-56/ 29-30-31-32/ 13-14-15-16/ 45-46-47-48/
24 pernos 1-9-17-5-13-21-3-11-19-7-15-23-2-10-18-6-14-22-4-12-20-8-16-24 21-22-23-24/ 37-38-39-40
28 pernos 1-13-25-5-17-9-21-3-15-27-7-19-11-23-2-14-26-6-18-10-22-4-16-28-8-20-12-24 1-2-3-4/ 17-18-19-20/ 33-34-35-36/ 13-14-15-16/ 45-46-47-48/ 25-26-27-28/
1-24-27-16-5-9-29-22-3-13-26-15-8-12-32-20-2-23-28-13-6-10-30-21-4-17-25- 60 pernos 57-58-59-60/ 5-6-7-8/ 37-38-39-40/ 21-22-23-24/ 49-50-51-52/ 9-10-11-12/
32 pernos
14-7-11-31-19 41-42-43-44/ 29-30-31-32/ 53-54-55-56
1-2-3/ 13-14-15/ 25-26-27/ 7-8-9/ 19-20-21/ 31-32-33/ 4-5-6/ 16-17-18/ 1-2-3-4/ 33-34-35-36/ 17-18-19-20/ 49-50-51-52/ 9-10-11-12/ 41-42-43-44/
36 pernos
28-29-30/ 10-11-12/ 22-23-24/ 34-35-36 64 pernos 25-26-27-28/ 57-58-59-60/ 5-6-7-8/ 37-38-39-40/ 21-22-23-24/ 53-54-55-56/
1-2-3-4/ 17-18-19-20/ 33-34-35-36/ 9-10-11-12/ 25-26-27-28/ 5-6-7-8/ 13-14-15-16/ 45-46-47-48/ 29-30-31-32/ 61-62-63-64
40 pernos
21-22-23-24/ 37-38-39-40/ 13-14-15-16/ 29-30-31-32 1-2-3-4/ 45-46-47-48/ 17-18-19-20/ 53-54-55-56/ 33-34-35-36/ 9-10-11-12/
1-2-3-4/ 17-18-19-20/ 33-34-35-36/ 9-10-11-12/ 25-26-27-28/ 41-42-43-44/ 68 pernos 61-62-63-64/ 25-26-27-28/ 41-42-43-44/ 5-6-7-8/ 49-50-51-52/ 21-22-23-24/
44 pernos
5-6-7-8/ 21-22-23-24/ 37-38-39-40/ 13-14-15-16/ 29-30-31-32 57-58-59-60/ 13-14-15-16/ 37-38-39-40/ 29-30-31-32/ 65-66-67-68
1-2-3-4/ 17-18-19-20/ 33-34-35-36/ 9-10-11-12/ 25-26-27-28/ 41-42-43-44/
48 pernos
5-6-7-8/ 21-22-23-24/ 37-38-39-40/ 13-14-15-16/ 29-30-31-32/ 45-46-47-48

4 pernos 1-3-2-4 1-2-3-4/ 17-18-19-20/ 45-46-47-48/ 9-10-11-12/ 25-26-27-28/ 33-34-35-36/

8 pernos 1-5-3-7-2-6-4-8 52 pernos 41-42-43-44/ 5-6-7-8/ 21-22-23-24/ 49-50-51-52/ 13-14-15-16/ 29-30-31-32/
12 pernos 1-5-9-3-7-11-2-6-10-4-8-12 37-38-39-40
16 pernos 1-9-5-13-3-11-7-15-2-10-6-14-4-12-8-16 1-2-3-4/ 49-50-51-52/ 25-26-27-28/ 9-10-11-12/ 41-42-43-44/ 17-18-19-20/
20 pernos 1-13-5-17-9-3-15-7-19-11-2-14-6-18-10-4-16-8-20-12 56 pernos 33-34-35-36/ 5-6-7-8/ 53-54-55-56/ 29-30-31-32/ 13-14-15-16/ 45-46-47-48/
24 pernos 1-9-17-5-13-21-3-11-19-7-15-23-2-10-18-6-14-22-4-12-20-8-16-24 21-22-23-24/ 37-38-39-40
28 pernos 1-13-25-5-17-9-21-3-15-27-7-19-11-23-2-14-26-6-18-10-22-4-16-28-8-20-12-24 1-2-3-4/ 17-18-19-20/ 33-34-35-36/ 13-14-15-16/ 45-46-47-48/ 25-26-27-28/
1-24-27-16-5-9-29-22-3-13-26-15-8-12-32-20-2-23-28-13-6-10-30-21-4-17-25- 60 pernos 57-58-59-60/ 5-6-7-8/ 37-38-39-40/ 21-22-23-24/ 49-50-51-52/ 9-10-11-12/
32 pernos
14-7-11-31-19 41-42-43-44/ 29-30-31-32/ 53-54-55-56
1-2-3/ 13-14-15/ 25-26-27/ 7-8-9/ 19-20-21/ 31-32-33/ 4-5-6/ 16-17-18/ 1-2-3-4/ 33-34-35-36/ 17-18-19-20/ 49-50-51-52/ 9-10-11-12/ 41-42-43-44/
36 pernos
28-29-30/ 10-11-12/ 22-23-24/ 34-35-36 64 pernos 25-26-27-28/ 57-58-59-60/ 5-6-7-8/ 37-38-39-40/ 21-22-23-24/ 53-54-55-56/
1-2-3-4/ 17-18-19-20/ 33-34-35-36/ 9-10-11-12/ 25-26-27-28/ 5-6-7-8/ 13-14-15-16/ 45-46-47-48/ 29-30-31-32/ 61-62-63-64
40 pernos
21-22-23-24/ 37-38-39-40/ 13-14-15-16/ 29-30-31-32 1-2-3-4/ 45-46-47-48/ 17-18-19-20/ 53-54-55-56/ 33-34-35-36/ 9-10-11-12/
1-2-3-4/ 17-18-19-20/ 33-34-35-36/ 9-10-11-12/ 25-26-27-28/ 41-42-43-44/ 68 pernos 61-62-63-64/ 25-26-27-28/ 41-42-43-44/ 5-6-7-8/ 49-50-51-52/ 21-22-23-24/
44 pernos
5-6-7-8/ 21-22-23-24/ 37-38-39-40/ 13-14-15-16/ 29-30-31-32 57-58-59-60/ 13-14-15-16/ 37-38-39-40/ 29-30-31-32/ 65-66-67-68
1-2-3-4/ 17-18-19-20/ 33-34-35-36/ 9-10-11-12/ 25-26-27-28/ 41-42-43-44/
48 pernos
5-6-7-8/ 21-22-23-24/ 37-38-39-40/ 13-14-15-16/ 29-30-31-32/ 45-46-47-48

0000001
 TABLA DE TORQUE TABLA DE TORQUE

TEFLÓN EXPANDIDO (ESTILO LÁMINA DE FIBRA SINTÉTICA

184) (ESTILOS 450-455-457-459-
ECS)

Diam.
Torque (Lb-Pie) Diam. Torque (Lb-Pie)
Pernos
Mín. Máx Est. fl. Pernos Mín. Máx Est. fl.
1/2" 21 42 100 1/2" 27 54 100
9/16" 31.5 63 150 9/16" 40.5 81 150
5/8" 42 84 200 5/8" 54 108 200
3/4" 70 140 350 3/4" 90 180 350
7/8" 112 224 570 7/8" 144 288 570
1" 175 350 860 1" 225 450 860
1" 1/8 259 518 1260 1" 1/8 333 666 1260
1" 1/4 350 700 1770 1" 1/4 450 900 1770
1" 3/8 490 980 2400 1" 3/8 630 1260 2400
1" 1/2 560 1120 3170 1" 1/2 720 1440 3170
1" 5/8 770 1540 4100 1" 5/8 990 1980 4100
1" 3/4 1050 2100 5150 1" 3/4 1350 2700 5150
1" 7/8 1330 2660 6400 1" 7/8 1710 3420 6400
2" 1610 3220 7850 2" 2070 4140 7850
2" 1/4 2240 4480 11340 2" 1/4 2880 5760 11340
2" 1/2 2975 5950 14200 2" 1/2 3825 7650 14200

TABLA DE TORQUE TABLA DE TORQUE

JUNTAS ESPIROMETÁLICAS ANSI JUNTAS ESPIROMETÁLICAS ANSI

16.5 150 Lb 16.5 300 Lb
Tamaño N° de Tamañ Min. Torque
Tamaño Min.
Pern o de Torqu Preferid
Nomina l N° de Tamañ Torqu Torque Nomina l
os Pernos e (ft. o ([Link].)
Tubería Pern o e (ft. Preferid Tubería
os Pernos lb) o ([Link].) lb)
1/2" 4 1/2" 16 47 1/2" 4 1/2" 16 47
3/4" 4 1/2" 22 60 3/4" 4 5/8" 28 84
1" 4 1/2" 30 60 1" 4 5/8" 38 115
1.1/4" 4 1/2" 33 60 1.1/4" 4 5/8" 41 120
1.1/2" 4 1/2" 47 60 1.1/2" 4 3/4" 66 197
2" 4 5/8" 74 120 2" 8 5/8" 38 113
2.1/2" 4 5/8" 87 120 2.1/2" 8 3/4" 49 146
3" 4 5/8" 120 120 3" 8 3/4" 71 200
4" 8 5/8" 92 120 4" 8 3/4" 104 200
5" 8 3/4" 124 200 5" 8 3/4" 124 200
6" 8 3/4" 178 200 6" 12 3/4" 118 200
8" 8 3/4" 200 200 8" 12 7/8" 194 320
10" 12 7/8" 236 320 10" 16 1" 206 490
12" 12 7/8" 320 320 12" 16 1.1/8" 307 710
14" 12 1" 408 490 14" 20 1.1/8" 268 710
16" 16 1" 412 490 16" 20 1.1/4" 398 1000
18" 16 1.1/8" 649 710 18" 24 1.1/4" 477 1000
20" 20 1.1/8" 572 710 20" 24 1.1/4" 525 1000
24" 20 1.1/4" 820 1000 24" 24 1.1/2" 723 1600
 TABLA DE TORQUE TABLA DE TORQUE TABLA DE TORQUE TABLA DE TORQUE

JUNTAS ESPIROMETÁLICAS JUNTAS STEEL TRAP JUNTAS STEEL TRAP JUNTAS STEEL TRAP
ANSI 16.5 600 Lb 30000 PSI Gr. 3,5 45000 PSI Gr. 5,5 60000 PSI Gr. 8.8

Tamaño Min.
N° de Tamañ Torque Min. Min. Min.
Nomina Torqu Diam. del Comp. Comp. Diam. del Comp. Comp. Diam. del Comp. Comp.
Pern o de Preferid Torque Torque Torque
l e (ft. perno Nm Lb perno Nm Lb perno Nm Lb
os Pernos o ([Link].) ([Link]) ([Link]) ([Link])
Tubería lb)
1/2 4 1/2 16 47 1/4" 4 5.42 810 1/4" 6 813 1.215 1/4" 8 1085 1.62
3/4 4 5/8 28 84 3/16" 8 10.85 1.350 3/16" 12 1627 2.025 3/16" 16 2169 2.7
1 4 5/8 38 115 3/8" 12 16.27 2.040 3/8" 18 244 3.06 3/8" 24 3254 4.08
1 1/4 4 5/8 41 120 7/16" 20 27.12 2.790 7/16" 30 4067 4.185 7/16" 40 5423 5.58
1 1/2 4 3/4 66 197 1/2" 30 40.67 3.780 1/2" 45 6101 5.67 1/2" 60 8135 7.56
2 8 5/8 38 113 9/16" 45 61.01 4.860 9/16" 68 922 7.29 9/16" 90 12202 9.72
2 1/2 8 3/4 49 146 5/8" 60 81.35 6.060 5/8" 90 12202 9.09 5/8" 120 1627 12.12
3 8 3/4 71 200 3/4" 100 135.58 9.060 3/4" 150 20337 13.59 3/4" 200 27116 18.12
4 8 7/8 150 320 7/8" 160 216.93 12.570 7/8" 240 3254 18.855 7/8" 320 43386 25.14
5 8 1 222 490 1" 245 332.18 16.530 1" 368 49894 24.795 1" 490 66435 33.06
6 12 1 201 490 1 1/8" 355 481.32 21.840 1 1/8" 533 72265 32.76 1 1/8" 710 96263 43.68
8 12 1 1/8 307 710 1 1/4" 500 677.91 27.870 1 1/4" 750 101686 41.805 1 1/4" 1000 135582 55.74
10 16 1 1/4 347 1000 1 3/8" 680 921.96 34.650 1 3/8" 1020 138293 51.975 1 3/8" 1360 184391 69.3
12 20 1 1/4 364 1000 1 1/2" 800 1084.65 42.150 1 1/2" 1200 162698 63.225 1 1/2" 1600 216931 84.3
14 20 1 3/8 408 1223 1 5/8" 1100 1491.4 50.400 1 5/8" 1650 22371 75.6 1 5/8" 2200 29828 100.8
16 20 1 1/2 514 1542 1 3/4" 1500 2033.73 58.400 1 3/4" 2250 305059 89.1 1 3/4" 3000 406745 118.8
18 20 1 5/8 757 2200 1 7/8" 2000 2711.64 69.120 1 7/8" 3000 406745 103.68 1 7/8" 4000 542327 138.24
20 24 1 5/8 695 2084 2" 2200 2982.8 79.560 2" 3300 44742 119.34 2" 4400 59656 159.12
24 24 1 7/8 1102 3306 2 1/4" 3180 4311.5 102.690 2 1/4" 4770 646725 154.035 2 1/4" 6360 8623 250.38

2 1/2" 4400 5965.6 128.760 2 1/2" 6600 89484 193.14 2 1/2" 8800 1193119 257.52

2 3/4" 5920 8026.44 157.700 2 3/4" 8800 1193119 236.655 2 3/4" 11840 1605288 315.54
3" 7720 10466.91 189.720 3" 11580 1570037 284.58 3" 15440 2093382 379.44
TABLA DE TORQUE, SEGÚN ALEACIONES DE PERNOS.
Tabla de Torque, Soportes y Descansos.
TABLA DE AJUSTE DE ESPACIO Y AJUSTE DEL RODAMIENTO
SECUENCIA DE APRIETE EN CIRCULO DE PERNOS.