QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)

Company Name DERCO BASS By:

Welding Procedure Specification No. .001 Date: 9/26/2006 Suppporting PQR No. (s)
Revision No. Date:

Welding Process (es) SMAW Type (s) MANUAL

(Automatic, Manuel, Machine, or Semi - Auto)

JOINTS (QW-402) Details

Joint Design _ TOPE
Backing (Yes) _ (No) ______________
Backing Material (Type) A285Gr A-B o C METAL BASE
(Refer to both backing and retainers)

X Metal Nonfusing Metal

Nonmetallic Other

Sketches, Production Drawings, Weld Symbols or Written Description

should show the general arrangement of the parts to be welded. Where
applicable, the root sapacing and the details of weld groove may be
specified.

(At the option of the Mfgr., sketches may be attached to illustrate joint
design, weld layers and bead sequence, e.g., for notch toughness
procedures, for multiple process procedures, etc.)

* BASE METALS (QW-403)

P-No. 1_ Group No. N°2_ to P-No.1_ Group No.N°2

OR
Specification type and grade A-285-GrA-B-C (4.8--44)
to Specification type and grade A-285-GrA-B-C MAX (44)
OR
Chem. Analysis and Mech. Prop.
to Chem. Analysis and Mech. Prop.
Thickness Range:
Base Metal: Groove Fillet
Other

* FILLER METALS (QW-404)

Spec. No. (SFA) 5.1
AWS No. (Class) E7018
F-No.
A-No.
Size of Filler Metals
Weld Metal
Thickness Range: ø2.4--3.2--4.0mm
Groove
Fillet
Electrode-Flux (Class)
Flux Trade Name
Consumable Insert
Other

*Each base metal-filler metal combination should be recorded individually

 QW-482 (BACK)

WPS No. __.001

POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)
Position (s) of Groove 4F Temperature Range N/A
Welding Progression: Up _______________ Down___________ Time Range N/A
Position (s) of Filler _________________________________________
GAS (QW-408)
PREHEAT (QW-406) Percent Composition
Preheat Temp. Min. N/A_________________ Gas (es) (Mixture) Flow Rate
Interpass Temp. Max. N/A__ Shielding __________ __________ __________
Preheat Maintenance __________________________________ Trailing __________ __________ __________
(Continuous or special heating where applicable should be recorde Backing __________ __________ __________

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC __________________ Polarity __________________
Amps (Range) _80-150__________ Volts (Range) 10 20_______

(Amps and volts range should be recorded for each electrode size,
position, and thickness, etc. This information may be listed in a
tabular form similar to that shown below)

Tungsten Electrode Size and Type N/A

(Pure Tungsten, 2% Thoriated, etc.)

Mode of Metal Transfer for GMAW N/A

(Spray arc, short circuiting arc, etc)

Electrode Wire feed speed range N/A

TECHNIQUE (QW-410)
String or Weave Bead MULTIPLES PASES
Orifice or Gas Cup Size
Initial and Interpass Cleaning (Brushing, Grinding, etc)

Method of Back Gouging

Oscillation
Contact Tube to Work Distance
Multiple or Single Pass (per side)
Travel Speed (Range)
Peening
Other

Filler Metal Curret

Other (e.g., Remarks,
Coments, Hot Wire
Addition, Technique,
Weld Layer Travel Torch Angle, etc.)
(s) Process Class Dia Type Polar. Amp. Range Volt Range Sepeed
Range

1 SET SMAW E7018 Ø3.2 A.C 80-130 Amp 20-30V

Ø4.0 A.C 110-180 Amp20-30V
Ø5.0 A.C 150-240Amp 20-30V

Preparado por César Montalvo

 QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)

Company Name
Procedure Qualification Record No. Date
WPS No.
Welding Process (es)
Types (Manual, Automatic, Semi-Auto.)

JOINTS (QW-402)

Groove Design of Test Coupon

(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal or process used)
BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)
Material Spec. Temperature
Type or Grade Time
P-No. to P-No. Other
Thickness of Test Coupon
Diameter of Test Coupon
Other GAS (QW-408)
Percent Composition
Gas (es) (Mixture) Flow Rate
Shielding __________ __________ __________
__________________________________________ Trailing __________ __________ __________
FILLER METALS (QW-404) Backing __________ __________ __________
SFA Specification
AWS Classification ELECTRICAL CHARACTERISTICS (QW-409)
Filler Metal F-No. Current
Weld Metal Analysis A-No. Polarity
Size of Filler Metal Amps. Volts.
Other Tungsten Electrode Size
Other
Weld Metal Thickness

POSITION (QW-405) TECHNIQUE (QW-410)

Position of Groove Travel Speed
Weld Progression (Uphill, Dowhill) String or Weave Bead
Other Oscillation
Multipass or Single Pass (per side)
PREHEAT (QW-406) Single or Multiple Electrodes
Preheat Temp. Other
Interpass Temp.
Other
 QW-483 (BACK)
PQR No.

Tensile Test (QW-150)

Ultimate Total Ultimate Unit Type of Failure &

Load lb Stress psi Location
Specimen No. Width Thickness Area

Guided - Bend Tests (QW-160)

Type and Figure No. Result

Toughness Tests (QW-170)

Specime Impact Values

Specimen No. Notch Location Test Temp. Drop Weight Break (Y/N)
n No. Ft. Lbs. % Shear Mils

Comments:

Fillet - Weld Test (QW-180)

Result - Satisfactory:Yes No Penetration into Parent Metal: Yes No

Macro - Result

Other Tests

Type of Test
Deposit Analysis
Other

Welder's Name Clock No. Stamp No.

Tests conducted by: Laboratory Test No.

We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in acordance with the
requirements of Section IX of the ASME Code

Manufacturer

Date By
(Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests requiered by the Code)
 QW-484A SUGGESTED FORMAT A FOR WELDER PERFORMANCE QUALIFICATIONS (WPQ)

Welder's name Identification No.

Test Description
Identification of WPS followed Test coupon Production weld
Specification of base metal (s) Thickness

Testing Conditions and Qualification Limits

Welding Variables (QW-350) Actual Values Range Qualified
Welding process (es)
Type(ie; manual, semi-auto) used
Backing (metal, weld metal, double-welded, etc)
Plate Pipe (enter diameter if pipe or tube)
Base metal P - or S- Number to P - or S - Number
Filler metal or electrode specification (s) (SFA) (info. Only)
Filler metal or electrode classification (s) (info. Only)
Filler metal F-Number (s)
Consumable insert (GTAW or PAW)
Filler type (solid/metal or flux cored/powder) (GTAW or PAW)
Deposit thickness for each process
Process 1: 3 layers minimum Yes No
Process 2: 3 layers minimum Yes No
Position qualified (2G, 6G, 3F, etc.)
Vertical progression (uphill or dowhill)
Type of fuel gas (OFW)
Inert gas backing (GTAW, PAW, GMAW)
Transfer mode (spray/globular or pulse to short circuit-GMAW)
GTAW current type/polarity (AC, DCEP, DCEN)

RESULTS
Visual Examination of Completed Weld (QW-302,4)
Bend test Transverse root and face (QW- Longitudinal root and face (QW-462 Side (QW-462,2);
Pipe bend specimen, corrosion-resistant overlay (QW-462.5 Plate bend specimen, corrosion-resistant overlay (QW-462,5 (d));
Macro test for fusion (QW-462,5 (b)); Macro test for fusion (QW-462,5 (e))

Type Result Type Result Type Result

Alternative radiographic examination results (QW-191)

Fillet weld - fracture test (QW-180) Length and percent of defects
Macro examination (QW-184) Fillet size (in.) x Concavity/convexity (in.)
Other tests
Film or specimens evaluated by Company
Mechanical tests conducted by Laboratory test No.
Welding supervised by

We certify tha the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements of
Section IX of the ASME Boiler and Pressure Vessel Code

Organization
Date By
 QW-484B SUGGESTED FORMAT B FOR WELDING OPERATOR PERFORMANCE QUALIFICATIONS (WOPQ)

Weldomg operator's name Identification No.

Test Description (Information Only)

Identification of WPS followed Test coupon Production weld
Specification of base metal (s) Thickness
Base metal P or S-Number to P or S-Number Position (2G, 6G, 3F, etc.)
Plate Pipe (enter diameter if pipe or tube)
Filler metal (SFA) specification Filler metal or electrode classification

Testing Conditions and Qualification Limits When Using Automatic Welding Equipment
Welding Variables (QW-361,1) Actual Values Range Qualified
Type of welding (Automatic)
Welding process
Filler metal (EBW or LBW)
Type of laser for LBW (CO2 to YAG, etc
Continuous drive or inertia welding (FW)
Vacuum or out of vacuum (EBW)

Testing Conditions and Qualification Limits When Using Machine Welding Equipment
Actual Values Range Qualified
Welding Variables (QW-361,2)
Type of welding (machine)
Welding process
Direct or remote visual control
Automatic arc voltage control (GTAW)
Automatic joint tracking
Position qualified (2G, 6G, 3F, e
Consumable inserts (GTAW, or PAW)
Backing (metal, weld metal, etc.)
Single or multiple passes per side

RESULTS
Visual Examination of Completed Weld (QW-302,4)
Bend test; Transverse root and face (QW-462,3 Longitudinal root and face (QW-462, Side (QW-462,2);
Pipe bend specimen, corrosion-resistant overlay (QW-462.5 (c)) ; Plate bend specimen, corrosion-resistant overlay (QW-462,5 (d));
Macro test for fusion (QW-462,5 (b)); Macro test for fusion (QW-462,5 (e))

Type Result Type Result Type Result

Alternative radiographic examination results (QW-191)

Fillet weld - fracture test (QW-180) Length and percent of defects
Macro examination (QW-184) Fillet size (in.) x Concavity/convexity (in.)
Other tests
Film or specimens evaluated by Company
Mechanical tests conducted by Laboratory test No.
Welding supervised by

We certify tha the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements of Section IX of
the ASME Boiler and Pressure Vessel Code

Organization
Date By
 QW-485 SUGGESTED FORMAT FOR DEMONSTRATION OF STANDARD WELDING PROCEDURE SPECIFICATIONS (SWPS)

Identification of Standard Welding Procedure Specification Demonstrated:

Demostration Welding Conditions

Specification, Type, and Grade of Base Metal (s):
to Specification, Type, and Grade of Base Metal (s)
Base Metal P- or S-Number to Base Metal P- or -S-Number Thickness

Welding Process (es) used:

Plate Pipe (enter diameter if pipe or tube)
Groove Type (Single V, Double V, Single U, etc.)
Initial Cleaning Method:
Backing (Metal, Weld Metal, Backwelded, etc.)
Filler Metal (SFA) Specification:
Filler Metal or Electrode Classification:
Filler Metal or Electrode Trade Name:
Tungsten Electrode Type and Size for GTAW:
Consumable Insert Class and Size for GTAW or PAW:
Shielding Gas Composition and Flow Rate for GTAW, PAW, GMAW:
Preheat Temperature (º
Position (1G, 2G, etc.) of Weld:
Progression (Uphill or Downhill)
Interpass Cleaning Method:
Measured Interpass Temperature (ºF):
Approximate Deposit Thickness for Each Filler Metal or Electrode Type (in):
Current Type/Polarity (AC, DCEP, DECN):
Postweld Heat Treatment Time and Temperature:

Visual Examination of Completed Weld:

Bend Test Transverse Root and Face (QW-462,3 (a)) Side (QW-462,2)

Type Result Type Result Type Result

Alternative radiographic examination results:

Specimens Evaluated By: Title: Company:
Welding Supervised By: Title: Company:
Welder's Name: Stamp No.

We certify tha the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements of
Section IX of the ASME Boiler and Pressure Vessel Code

Manufacturer or Contractor:

By: Date: Demonstration Number:

 QB-482 SUGGESTED FORMAT FOR BRAZING PROCEDURE SPECIFICATIONS (BPS)

Company Name:
BPS Number Revision: Data Issued:
Supporting PQRs:
Brazing Process (es) Type (s):

Joints (QB-408)

Joint Design: Type: Clearance:

Overlap: Minimum: Maximum:

Base Metals (QB-402) Filler Metals (QB-403)

P/S Number Specification Number:
to P/S Number AWS Classification:
Other: F- Number:
Filler Form:
Base Metal Thickness
Minimum:
Maximum:

Post Braze Heat Treatment (QB-409)

Temperature: Brazing Flux, Fuel Gas, or Atmosphere (QB-406)
Max. Holding Time: Flux Type or Trade Name:
Fuel Gas:
Flow Positions (QB-407) Flame Type:
Positions Permitted: Recommended Brazing Temperature:
Flow Direction: Other:

Technique (QB-410) and Other Information

Initial Cleaning:

Flux Application:

Torch Tip Sizes:

Final Cleaning:

Inspection:

Manufacturer:

By:

Title: Date:
 QB-483 SUGGESTED FORMAT FOR BRAZING PROCEDURE QUALIFICATION RECORDS (PQR)

Company Name:
BPS Followed During Brazing of Test Coupon: PQR No.
Brazing Process (es) Used Date coupon Was Brazed:
Base Metal Specification:
to Base Metal Specification:
P-Number: to P-Number: Plate/Pipe Diameter:
Base Metal Thickness (in.) Joint Type:
Filler Metal Specification: AWS Classification: F-No.: Product Form:
Filler Metal Size: Method of Applying Filler:
Flux Type or Trade Name: Gas Backing:
Overlap Used (in.): Clearance Between Parts:
Position and Flow Direction:
Fuel Gas: Flame Type:
Postbraze Heat treatment (ºF): Postbraze heat treatment time (hr):
Cleaning Prior to Brazing:
Cleaning After Brazing:
Other:

Tensile Tests

Specimen Width/Dia. (in.) Thickness (in.) Area (sq in.) Ultimate load (lb) Ultimate Stress (psi) Failure Location

Bend Tests

Type Results Type Results

Peel or Section Tests

Type Results Type Results

Other Test:
Brazer's Name: ID No.: Company:
Brazing of Test Coupon Supervised by: Company:
Test Specimens Evaluated by: Company:
Laboratory Test Number:

We hereby certify that the statements in this record are correct and that the test welds were prepared, brazed, and tested in accordance with the
requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

Manufacturer:
By: Date:
 QB-484 SUGGESTED FORMAT FOR BRAZER/BRAZING OPERATOR PERFORMANCE QUALIFICATIONS
(BPQ)

Brazer's/Operator's Name: Identification No.

Testing Conditions and Ranges Qualified

Identification of BPS followed during brazing of test coupon:

Specification of Fists Test Coupon Base Metal:
Specification of Second Test Coupon Base Metal:

Brazing Variables Actual Values Range Qualified

Brazing Process (es)

Type of Brazing (manual, semi-automatic, automatic):

Base Metal P - or S - Number ______ to P - or S-Number

Plate Pipe (enter diameter in pipe or tube)

First Base Metal thickness (in.):

Second Base Metal thickness (in.)

Joint Type (Butt, Lap, Scarf, Socket, etc.):

If Lap or Socket, Overlap Length (in.):

Joint Clearance (in.):

Filler Metal (SFA) Specification (s) (info. Only):

Filler Metal Classification (s) (info. Only):

Filler Metal/F-Number:

Filler Metal Product Form:

First Brazing Position:

Second Brazing Position:

Testing and Results

Visual Examination of Completed Joint: Date of Test:
Mechanical Test Peel (QB-462,3) Section (Q Tension (QB-462,1 (e))

Position Result Position Result Position Result

Brazing Supervised by: Company:

Mechanical Tests Conducted by: Company:
Specimens Evaluated by: Company:
Laboratory Test Number:

We hereby certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance
with the requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

Company Name:

By: Date: