Nordberg Waterflush Crusher Machine Type ‘Size or Mode! __¥800. Short load Seria No. 1He800-103 To ldevor Parts Reference Manual Call 1-800-643-4921 {for Genuine Nordberg ‘Replacement and Wear PartsFORWARD ‘This cetecence manual has been prepared to assist you in solcting the correct replacement pans for you" Nordberg machinery. Is recommended hat you review ths mama prior o operating yout machina familiarize yourset with content ane arrangement, so that you can easily locate and eri the requed parts when the need arises. ‘This manual contains replacement pa information for tems such as crushers, as wel as portable plant chassis components, leed and discharge hoppers, conveyors), equipment dives, equipment guarcs and ‘motor contol, Please inquire about supplemental maruals avaiable for any tems not covered in this manual ORDERING GENUINE NORDBERG REPLACEMENT PARTS. For proper operation, use only genuine Nordberg Replacement Parts. These are guaranteed as to accuracy, workmanship ad materi ‘Orders or reptacement pars canbe telephoned elexed,tletaxed or maled to Nordberg Inc placement Parts Department, Box 383, Miwaukoe, Wi 52201, U.S.A, Phone: Continental US. (inching Alaska & Hawai) 1-800-640-4921 Outside Continental U.S. 414-769-4551 elo: 26601 Answer Back: NNORDBERG MIL Cable: NORDBERG MIL FaxNumbor: 414-747-1765 To avoid delay in shipment and the possi ot incarect pans being furnished, the fllowing information should be provided when pacing an order 1. Machine size ang type ‘Machine serial number, (Also incude medel number and order number or portable pants). Exact quantity of each part Part number and name as shown in his pars manual Date pars are requires, Complete shipping instructions, Address ot shipping pont and adress of invoicing, Replacement Pats shipments ae F.0.8. shipping point wih regular surtace leigh propaa and alowed Should ar shipment or any special hanling be required, the charges willbe applied te the customer’ accoust. 7. Aminimum charge ot $50.00 wit apy to al parts orders, Nordborg Ine. P.O. Box 365 Miwaukoe, Wi 52201 ‘Quotations are avaiable upon request. Please contac as shown above, ‘Terms and conaitions of sale for Norcberg replacoment and wear pars are included with our writen {quotations and wi be lumished on request. o‘The information in the Parts Manual reflects machine specification as originally shipped from our factory. If known, specific authorized modifications are also included in this reference material. Nordberg can guarantee parts fit only if machine has remained true to this specification. Please notify your Parts Order Analyst of any modifications.Tio-33070040| wy Bae E T LINER ASSEMBLY Sead)" Dei TTISOWe LINER aos 7a] e rr LV IMANTLE TAib699) 4 (QI Toso ra300|—T [opPeR MARTE Ago) @I10195080901 NOROBAK i 51 0j02530376 [8 [HHCS 2-172 1S" 1S 3| Gl 10186070 1551 —Te [WASHER Saal , [Ql 1086 108577] Te WASHER 3 I d0306#536| — Te |LOCKWASHER D=172 (I 1004590540] —T FIBERGLASS PLACE FTDERGL4S5, ITEM (9), 10 cover enttHe ancA OF . eee bee Teo 72- "Bobi Fee (Ss See SHORT HEAD MEDIUM LINER ASSEMELY Alli 10/93070048|SECTION A-A jaL_ASSEMBLY BOWL ADJUSTMENT CAP PLUG RHCSM20_= 100. LOCKWASHER M20) WASHER M20. HGS _M3O_~ 80 [LOCKWASHER MSO 0 jowsne Berweeh MITE Clb CIETING EARS, CENTERED SHORT HEAD “BOWL ASSEMBLY =a — a Ail) |}ol93070069!Fosssoroazd oe i [HOPPER ASSEMBLY 771)" 1 T {HOPPER laI77i) (al Taveseqoest—tsleeat STR (ST 10104590250] WAL ADHEST VE el SEA, SII, IBY 22,00" yEngnes to sutr gfe rhe and THEN CENENT TB BoBeeR wi =} “HOPPER ASSEMBLY SECTION A-A = —— {pet seeaf— 9 |All! 10193070070)IREKSHAFT_ASSEWEL {rices0701§ wate To!ic 198201071a. PARTS LIST Pace 1 oF a] 9820 o32e } OIL TANK ASSEMBLY |__| 3507 0108 7 OIL TAN 1 | si 4 5 QIL TANK COVER: 1 2736 3 i OGL STRAINER 1 | F608 2 E] ts | ROUND HEAD macwane scvew ive x sve | 2 | o2es 3 | LOCKWASHER 174 2 | 0306 gis! 2 | e300 ffir + | are 2 1 | 3868 1 we | ose 2 | 64 ' XA COVER GASKET 2 \ PLUG 1-172 3 ELEMENT 1 4 ANO MOTOR ASSEMBLY 2 1 valve 3° 2 ASsEVaLY 2 3 somnt 3 2 1 ASSEvaLY 2 3 HEAD CAPSCREW 5/8 x 3 a cckwasnen 5/8 2 Hex tT 578 “a ING asi in THREADED FLANGE 3 2 NIPPLE 2 x3 1 2x 11.00 1 ELBOW 90° x 2 4 PISE wort 2° 3 | 2695 0097 | 1 THREADED AED FLANGE 3 » 2 2 | o189 7270 OL FILTER ~ OUPLEX w/ TransreR vate | 1 | o367 7075 | 1 FILTER BASE 4 | 1339 se00 | 2 4 HEAD CAPSOREW 8/8 x 1-1/4 a | 0277 5791 PACKAGE LUBE SYSTEM WF 800 9820 0528 | “ga-0198pants cisT Pace 2 OF 3 one crusher 9820 0328 WE x7 [ares vaaa pea x 2e.eito som B08) 1 | 2080 2aeo vai it 80 20) 1 [ms tore | 2x30 (ho be BO 5 | bex0 Seco vex eusntno 2 x 176 3 | Sito ses LUGE (0-200 PSI/ 0-1400 KPA}] | 0700 9101 Ad ce sone 23 2 | oso «ary pes zx7.s0(moemeras) | 2 | coso 2000 vee suse 94 Vive 3 | oise Sts sone seb a fdas ice | Sha tmeserou scaTeR | SiSt aase | 2 Savon sano 1 | bse Sore | 2 PSS IMFERENTAL, SntTOH 1 [ese exer | wont ven se 1 | oies ssar son 90" 174 (| Sigs ears vest assene.y 1 | sees tate | as ie LEE lce 1 | eras oaer |“ nist tela e872 1 | oiss vase fue04 90" tera 1 | eiss sere ia tuten areateen 1 | bi08 coe! | sane Pare \ | Besa soso | Tramwoneren (0-200 67-18-2401 | | | ovos toos | + nie ve 0188 aes sso dias tai | a teen 1 | oss tore woe 88 CIDSCAEN 3/4 x 3 | oan eon vex not ava | osva seat Soonsen 974 & | ios case wee ror ive 2 | 23e0 ton fo exo woumne sevew ivi x i ive | 2 | gzed roe8 | Ceeusien 70 a | osce siee | [pao tae were | | | WF 800 a { 04-08-94if PARTS LIST Pace 3 OF 3] 9620 0328 . See 20, 4a. : aa we io | ower coors | 3B i THERMOWELL 1 | 4808 ooze | 1 i NIPPLE 2 x 2-1/2 4] 0135 153 E] bt | piee 2 x 38.00 (7H one eno) 0080 2060 Ss] e2 | Hemel, 2 | 4305 ove | 1 | 63 | tenperature sensor (Rt0) 2 | 7284 aooe | 1 a] 33 | s 1 | 1228 349 | 2 F] se | u-aour 1 | 970 3841 | }| 67 | tHeeacco eLance 2 1 | 0189 e125 z | cross 2 1 | 0152 7038 i suPeoRT 2 | 1220 ea7s | 3 7 2 | 1970 see i LOCkWasHEeR 3/8 | 0308 as70 g WROUGHT WASHER 3/8 6 | 0308 0031 4 tex nut 378 @ | 0300 1921 5 PIPE PLUG 174 1 | 0155 e541 H NIPPLE 2X 4 2 | 0185 1457 <2 X 18,50(THO ONE 2 | 0080 2060 GATE vALVE 2 2 | o1s0 PIPE ASSEMBLY 1 | saa 3 ACENENT FILTER ELEVENTS, A pAat COSE Noy Saad" Ost THREE (3) ELENENTS ARE REGUSREO GRange=aut FOR PROPER LOCATION OF ITEMS. REFER SOeAGeAse CGE” SvSr85 Sete aEGEMENT: PART 1071 aie eoouds 37807380 Vout Uae 8 a | WF aco rin 9820 05:[i10-93070117 DA OSSOTO ue Ali sue i see (a e019 aaa | a0 £ were Tease te!) Ce “fe —Parrassssoorer (eset EN 1 1§83070075|| #¥anme So" mere = oa @ = | 110194504698) F | joare_22APRO4 HYD. POWER UNIT [occrta CR] [SURES SY SRT HYORAULIC MOTOR ADJUSTMENT 800 CRUSHER: BILL OF MAT WZxYD. POWER UNIT [HYDRAULIC CONSOLE [1 PUSH BUT. CON. BOX] 3 VN TSSuED we [rev | _cescriorin @ omee i { nnracs.|A4li 1 93070108) pate ACCESSORIES ASS’M [Den GTESEREN oawarse| 7G eve _Ostianod| pears ECR 3] Pwr BOO l BILL_OF MATERIAL PERE ee eee eee eee eee eee eee eee ee ola Ee PART NUMBER ars] PART Mane ese [930701 08| ACCESSORIES ASS’™M 18780322[ | 4 [SAFETY BLOCK AS] 1020962080[ [3 |TURNING BRACKET [Aa] ee To}07007521| * | TIPRESSURE GAUGE, 10}01527031| * [1 [CROSS TOOTSS 1330] * [1 |NIPPLE 174 = 2 1010155864 i[ + [1 (PIPE PLUG 174 10/2 1880064] [1 [BREATHER { | 10}03725084! | @|HHCS M24 = 50 L. 1003069071] [9 |LOCKWASHER M2a 10101992008 [2 [COMBINATION NEPPLE 10|44258035] [| |HOSE laa] 10j24544220| [1 |HOSE_CLAMP 19101520070] | |COUPLING 3” 1(01504376[ [1 HEX BUSHING 37=1-172" 1ojoiss 1444) [1 NIPPLE 1-1/2" x 67 1021347700] [1 |BRACKET ASSEMBLY AS 1024542863] [2 HOSE CLAMP * NO’ REFER TO THE CRUSHER OIL PIPING ASSEMBLY | DRAWING FOR LOCATION OF THESE ITEMS. | cotta | 2 TSSED ee $ leg so nae | [av] ceca owe [Eye PER geile _ | REWe ee eaee a© e Ear aes oa] oe Y(OBS0 7008 | 1-0. PLATE ASSEMBLY, | CRUSHER NAME PLATE (FASTENED TO MAIN FRAME). TO GE LOCATED 1 19-8637 1178 Az ie SRR OML AEE LS. REAL | +) sapere ge gorines wearer co oe ne Sit th MRA A AY a 4] 5 gue mane yeas 20 ty Cope, eE carne wos ae PTE SE AR 2 A SEAT + cages ingens sere sne. iaggretygee | ¢ osm | REA AUS ER tb NL | Satie wane eupaya ru legieepag eng | vesen amr ; SUSAR a ah ke RRO seS leone EE I \ lg > sag gee a0 se | 4] exe a eum 0 et oe, 40 apy nme oe | Hehe TAR SO AR TB een RINE AGERE IMRT met coma | wake awa 8 Pa 2%. | 12 BPR aU Irgipe® To vere). ro ee EDI EOD. 3 Yona 8 =| (7 ore on con suse | Fragen] 56975| - oo SE ol Twas ae mig] 56975 | | sha Sop eces eee ae et O, PLATE, ASSCNELY : ae sors = oe Seer ee ridgs070si[~|o ae 2 : — 7 7 + 7 i += TRL RR FR RES a = 110-93070016 WAY" of Hane Without THE SSBRESS WASTIEN’ consN 7 Ba woe Eee TOBSO7OOT 7p 1059239378] | 1 [CRUSHER SHEAVE 22.3} 10870102541 Tr IKEY A3l_ al on, FLT Coven NOTE FLINGER (TJ Torour soits oN sHEAVE BUSHING 10610 Ne (450 FT LBS). USE NO LUBRICANT GN BOLT THREADS | 4 i CRUSHER SIDE = [CAD STORED.00 NOT CHANGE MANUALLY| wa] erage oredbers, a Fe ; A = peczamacion, Ges 7S[ ADDED NOTE [1] faovole| tae | ORIVE ASSEMBLY in ‘Sywa0-$ ACCORDING ‘SSUED Ear 151709 |\OGaas, SE = aE é Le =| aagonnwone elie [esse [= 1.5 [2110193070016 A aH T = T 7 = 7 - - 4 :MAIN FRAME _ASSEM spd opscroios IcTF PER es Pa GF SSPSOELE Ee te seb oh beste he omcbunas mcs TOP VIEW SHOWING CYLINOER POSITION TSS070072] RAND RELEASE ass'm V/ASOa6)* 1Z101930700¢5| | 9 {CYLINDER ASSEMBLY [AA 21 4) ( TO}OSO1O Tt i] —T8HEX_NUT_MBO. (S)|_10186204800| [9 [SPHERTCAL WASHER. a (| 10(86073150| [9 [FLAT WASHER 32.5 GI 1079145401[ [9 ACCUMULATOR Aa 43) T0207 71351 [9 |UNTON. 10166058: @ICLEVIS. (AI6T. > | 10542687761 [9 CLeVIS PIN. A 8.3) @)10}0307087i[ —Iis|COTTER PIN. gl iolosvass7it |S {HHCS Mié = 25) Or 9 |SRASS ROUND GW78"x10 an LG| r iat TeIBRACKET 3 O35 [esl taos723043| HHCS MI2 = 25 (311100560. WASHER MI2 (ST 1005069051 LOCKWASHER MI . (Sf 100301 004 | Ti sHEX_NUT_M& Gio ‘9 [ACCUMULATOR BRACKET alr LOCTITE = (cm 9 PROTECTOR, oa eat TELS “Me_X 20 fed] 10103056025] [WASHER M8. [@al-1030690¢1[ [1a LOCKWASHER WB 7 [ canecr nerasanos rocco NE TRAMP RELEASE _ASS’'M ‘aed FOE TE] — == ~ Aili iojeso70072| |BCLeAmaNce OF 5:812803) [23070104]Sr cAUSHER OTL PIPING irigp3c70015) — || O- FS ae i TECCENTRIC ASSEMOLY| 4) 1093070041] 1c4 {i10-93070107 [i tal sae TSSEIBLY to 1 aaer ORE Seow go 60 Shue: 160-00. 5 13065076] —| SILOCKWASHER 150} Gl wen pore sooner ne, caren 2) a serene ye aac, tear KET ASSEMBLY | aac [ven a was sa7a008e] aia |STOSO sce pees |aR Rte, HEAD ASSEMBLY 11993070082)E I 1 z L z n z L cl 3. L a 7. ERATIONS ON Tg ATS |e RSE TO REST, 1 10-93070099 | SRREBNA ot Rack ni Thott he SORES witiieh consent OF NaRERG Ine a aca @ @ | a Tp IOI VAFEED PLATE ASM 585) $((QZ106598626 | 1 [FEED PLATE 2| 251 | 1093075012 [1 |SPLIT FEED DIST ASM [Ae| S20) 3) @|_1085715059 [1 |COCKING SEAL al 0. G)| 1 0{1 933300 1 TJJACKING BOLT AS @| 1002776651) _|4|HHCS 1” x 6.00" |= 7) 10)03060500 | 4 [WASHER 1” = @[ 1003065940 [4 |LOCKWASHER 1” = @)| 1ojo300107 | [4 ]HEX NUT 1" 7 NOTES: (7 rem _(4) 1s USED TO SEAL OFF AREA BETWEEN TTEMS (1) & (2) TO PREVENT WATER FROM ENTERING INSIDE OF CRUSHER. 2. USE JACKING BOLT, ZTEM (5), TO LOCK-UP THE FEED DISTRIBUTOR THREACS AFTER FEED DISTRIBUTOR. TTEM (2), HAS BEEN INSTALLED TIGHTEN JACKING 80.1 TO THE FOLLOWING TORQUE. REQUIREMENTS A. JACKING BOLT NOT REMOVED FROM HOLE ‘3900NM (2900 FT LBS) B. JACKING BOLT REMOVED FROM HOLE, CLEAN AND LUBRICATE BOLT THREADS WITH LIGHT OIL (DO NOT USE ANTI-SEIZE LUBRICANTS) BaOONM (1800 FT LBS) . IF _TORQUING EQUIPMENT IS NOT AVAILABLE, TIGHTEN THE JACKING BOLT AS FOLLOWS. TIGHTEN THE JACKING BOLT JUST ENOUGH TO REMOVE THE THREAD CLEARANCE BETWEEN THE FEED DISTRIBUTOR AND HEAD THREADS THEN, USING A SLEOGING WRENCH, TURN JACKING BOLT lor. (10"=1/6 OF BOLT FLAT). USING THIS METHOD. THE JACKING BOLT THREADS CAN BE DRY OR LUBRICATED. CAD _STORED.DO_NOT CHANGE MANUALLY ED 2 a "oR 12 | CRUSHER [Pert WF 800 are (OA oan sare oF Fee0 1st] eee 57779 Uae \s ib BanTing anaes Reconaine ISSUED Se [56450 = = : | TO COMPANY StANOARD 03-01-01 elm mqonnw owe [ele | Same |A2I1 10}93070099 A + a aon JT -PRODUCT WARRANTIES Product warranties applcabe to Nordberg products offered forsale ox sol by Norebo:9, are commun ‘cated by way of Warfany Statoments made avaiable by Nordberg upon requestor as a supplement to Nordberg’ order acknowledgement. SHIPMENT - WARRANTY REPLACEMENT PARTS For allwarrany replacement pats, shipments FO, shipping point, elght prepaid at the lowest ava able commercial ate. Freight musi be prepaid by Purchaser when returning alegedly detective pans 10 Nordberg for inspection VENDOR WARRANTY Nordberg product warranties provide some ofthe best protection inthe Crushing Indust, From time to time, Nordberg manulactured products are sold together wah components which are pur ‘chased rom other manufacturers that prove their own warrants. The warraties on these purchased tems are passed on to you and are seniced bythe distrbuton and service network of these manutacurer, ‘Some examples o! such products include gasoline and iesel engines, generator ses, onerators, blectic motors and slatrs, ros ana batteries. NORDBEAG WARRANTIES APPLY ONLY TO NORDBERG MANUFACTURED PRODUCTS.| Nareibe ig! J Over 100 yec-7 of new technology orabero Group PO. Bor 05 Sao Hetsioks Finine Phone: «258-0162 851 ‘noralorg Americas 41470810 Nordberg Europe ‘sD Amstong Way Sout, hss Use 4s0 Grea te Prone 4431-574 9022 8 Nordbergitemational 991 aunt Timah Foe SrsFioer Toa Butang prone oS o6 6200 Sct Amerees eae nee tg, Sets ees acer Eeewa mam fete ifeio rsearommes a Sage fore ae. hh ‘Seo, Resa Nerabeng Camporation (Chie) ‘Authorized Sales Representative: — fe BEE wes | een Fvesbasabe 208 Soomat inser Ube 490 ae, “ai -a882 21 ‘Nordberg intemstiont eee SEN ne anew Seen ee mm ertera ie, In Canada Pane = Rosas Gaaatroteer BE ccevee eaiet® fiwahan,sazo1 a o65 ae : ere: ‘Noraberg Australie Pty. Li 1-800-556-6618 y van ante Se Sout Sve Be naan BESTE re