INSTALACIÓN 1 Nardini
Temas abordados
INSTALACIÓN 1 Nardini
Temas abordados
The installation and anchoring process stabilizes the machine by first ensuring a firm foundation, which is crucial for supporting the height and maintaining manufacturing tolerances. The machine is positioned based on level readings until perfectly level, and anchored immediately without vibrations until the concrete fully cures. Anchor bolts are fixed and checked again for perfect leveling after 48 hours .
Axial adjustment of the spindle, controlled by two nuts on the rear bearing, is vital for maintaining operational accuracy. Proper adjustment ensures the spindle remains aligned with the centerline of the machine, minimizing errors in machining operations and enhancing precision .
Correct leveling of a machine before raising is critical to ensure it remains balanced and stable during operation. Procedures include positioning the movable head and table to the machine's right end, fixing them in place, placing wooden blocks at stress points, and protecting parts with thick cloth or old bags. Once raised, the wooden blocks and ropes should be re-inspectated to ensure the machine is balanced .
The coaxial lever allows the user to select between multiple spindle speeds by working in combination with a dial and dual-speed switch. This setup enables a wide range of speed adjustments (12 speeds total), enhancing operational flexibility and precision in various machining tasks, crucial for tailored operation needs .
Securing a machine includes anchoring it to the foundation while ensuring the absence of vibrations, particularly critical until the anchor bolts are set, which takes about 48 hours. Ensuring precise timing allows the concrete to cure and fixtures to stabilize, preventing shifting that could affect accuracy and safety .
Changing the spindle's operational direction involves using a dial to set the direction (right, left, or neutral) and engaging the spindle via a lever on the screw box. This flexibility in direction allows diverse machining processes, such as threading or contouring, aligning the machine's movement with task requirements .
Proper lubrication is crucial as it directly impacts the internal parts' function and longevity. The operator must follow precise guidelines according to the lubrication table to maintain the quality and grade of lubricants, which prevent wear and mechanical failure, ensuring smooth operation .
Excessive pressure on bearings can cause severe damage, leading to operational failure. During adjustment, it's important to remove the bearing cover, loosen the fixings, adjust with care, retighten fixings, and replace the cover without exceeding pressure limits, preventing strain and extending the bearing's lifespan .
Using TIMKEN cones in the spindle bearings significantly enhances precision and load-handling capacity due to their high-grade construction. This choice improves the spindle's rotational accuracy and durability, positively impacting the machine's overall performance and allowing for high-precision machining tasks .
To adjust spindle speed, use the speed selector dial and coaxial lever, which offer 6 speeds. The dual-speed switch on the column further modifies speed by changing motor polarity, offering high or low speeds, with a total of 12 possible speeds. The dual-speed switch only operates when the motor is off, ensuring safe transitions between speed states .