PROPULSION SR

GENERACION 2
 LINCS II SISTEMA TRACCION SR

Capacitacion Product Support

1 │18 February 2015 │ Propulsión SR
 SISTEMA TRACCION SR

Capacitacion Product Support

2 │18 February 2015 │ Propulsión SR
 TEORIA DE OPERACION

Capacitacion Product Support

3 │18 February 2015 │ Propulsión SR
 DISEÑO LINCS II

Capacitacion Product Support

4 │18 February 2015 │ Propulsión SR
 DISEÑO LINCS II

Capacitacion Product Support

5 │18 February 2015 │ Propulsión SR
 CONCEPTO “CONSTRUCCION EN BLOQUES”

Capacitacion Product Support

6 │18 February 2015 │ Propulsión SR
 DESCRIPCION DE COMPONENTES

Capacitacion Product Support

7 │18 February 2015 │ Propulsión SR
 DESCRIPCION DE COMPONENTES

Motores SR
Generador SR

Capacitacion Product Support

8 │18 February 2015 │ Propulsión SR
 UNIDAD DE PODER

Detroit

Cummins

Capacitacion Product Support

9 │18 February 2015 │ Propulsión SR
 GENERADOR Y MOTOR SR

Capacitacion Product Support

10 │18 February 2015 │ Propulsión SR
 CONCEPTO BASICO SR

Capacitacion Product Support

11 │18 February 2015 │ Propulsión SR
 SIMPLICIDAD DEL SR

Capacitacion Product Support

12 │18 February 2015 │ Propulsión SR
 CONCEPTO BASICO SR

Capacitacion Product Support

13 │18 February 2015 │ Propulsión SR
 ROTOR & ESTATOR SR

Rotor – No tiene Bobinas

Estator – Bobinas simples y robustas

Capacitacion Product Support

14 │18 February 2015 │ Propulsión SR
 TRANSDUCTOR POSICION ROTOR

RPT (Rotor Position Transducer) Sensor de
Posicion y Velocidad

Dos sets de 3 ( A y B)

El set es seleccionado

En el software LINCS II

Capacitacion Product Support

15 │18 February 2015 │ Propulsión SR
 SENSOR DE POSICION ROTOR

Capacitacion Product Support

16 │18 February 2015 │ Propulsión SR
 MEDICION DE TEMPERATURA

Tres RTD Integrados

Capacitacion Product Support

17 │18 February 2015 │ Propulsión SR
 MEDICION DE TEMPERATURA

Capacitacion Product Support

18 │18 February 2015 │ Propulsión SR
 HARNES RPT/RTD

RTD: Resistance Temperature Detector ( Detector de Temperatura Resistivo)

Capacitacion Product Support

19 │18 February 2015 │ Propulsión SR
 PANEL CONVERTIDOR Y GABINETE

Motor y Generador

950/1150 - 6 paneles
1350 - 7 paneles
1850 - 12 paneles
2350 - 12 paneles

Capacitacion Product Support

20 │18 February 2015 │ Propulsión SR
 CABLES Y FUSIBLES

Capacitacion Product Support

21 │18 February 2015 │ Propulsión SR
 GABINETE CARGADOR L-950/L-1150

Capacitacion Product Support

22 │18 February 2015 │ Propulsión SR
 GABINETE CARGADOR L-1350

Esclavo Generador (G3)

Esclavo Generador (G2)

Master Generador (G1)

Capacitacion Product Support

23 │18 February 2015 │ Propulsión SR
 GABINETE CARGADOR L-1850/L-2350

Capacitacion Product Support

24 │18 February 2015 │ Propulsión SR
 CONVERTIDOR MODULAR SR

Diseñado y fabricado por
JoyGlobal

Panel Comun – El mismo
tipo de convertidor es
usado tanto en Motores y
Generador

IGBTs Enfriado por liquidos

Peso bajo las 100 lbs (45 K)

Autonomo – fusibles y
cables solo son partes
externas

Capacitacion Product Support

25 │18 February 2015 │ Propulsión SR
 PANEL CONVERTIDOR SR

Capacitacion Product Support

26 │18 February 2015 │ Propulsión SR
 BOMBAS ENFRIAMIENTO IGBT´S

Deposito Refrigerante IGBT´S

Cable CAN

Capacitacion Product Support

27 │18 February 2015 │ Propulsión SR
 FLUJO LIQUIDO ENFRIAMIENTO

Capacitacion Product Support

28 │18 February 2015 │ Propulsión SR
 CABLEADO CONVERTIDORES EN PARALELO

Capacitacion Product Support

29 │18 February 2015 │ Propulsión SR
 TEST CORRIENTES CONVERTIDORES

Capacitacion Product Support

30 │18 February 2015 │ Propulsión SR
 FAMILIAS SR

Capacitacion Product Support

31 │18 February 2015 │ Propulsión SR
 SISTEMAS ESCALABLES

Capacitacion Product Support

32 │18 February 2015 │ Propulsión SR
 SISTEMA L-1850/L-2350

Capacitacion Product Support

33 │18 February 2015 │ Propulsión SR
 SISTEMA L-1350

Capacitacion Product Support

34 │18 February 2015 │ Propulsión SR
 SISTEMA L-950/L-1150

Capacitacion Product Support

35 │18 February 2015 │ Propulsión SR
 ENTRADAS OPERADOR

J1939 CAN

Controles de Joysticks

Teclado

Ethernet

Pantalla Tactil

Alambrado Directo

Potenciometro Acelerador

Paradas Emergencia

Capacitacion Product Support

36 │18 February 2015 │ Propulsión SR
 ENTRADAS OPERADOR

J1939 CAN

Teclado

Capacitacion Product Support

37 │18 February 2015 │ Propulsión SR
 DESCRIPCION DE CIRCUITOS

Capacitacion Product Support

38 │18 February 2015 │ Propulsión SR
 INICIALIZACION LINCS II (PRIME)

Capacitacion Product Support

39 │18 February 2015 │ Propulsión SR
 GENERADOR HABILITADO

Capacitacion Product Support

40 │18 February 2015 │ Propulsión SR
 HABILITACION LOGICA DEL GENERADOR

Interruptores
Gabinete alto
voltaje

Capacitacion Product Support

41 │18 February 2015 │ Propulsión SR
 GENERANDO

1. La corriente siempre
fluye en la misma
direccion.
2. En Frenado, con poca
corriente aplicada se
obtiene mucha
corriente de salida.
3. Despues de que la
corriente inicial de
excitación es aplicada
los IGBT se apagan
4. Todo esta basado en la
sincronizacion

Capacitacion Product Support

42 │18 February 2015 │ Propulsión SR
 PROPULSION

Capacitacion Product Support

43 │18 February 2015 │ Propulsión SR
 LOGICA DE PROPULSION

Capacitacion Product Support

44 │18 February 2015 │ Propulsión SR
 PROPULSION

Capacitacion Product Support

45 │18 February 2015 │ Propulsión SR
 FRENADO

Capacitacion Product Support

46 │18 February 2015 │ Propulsión SR
 FRENADO

Capacitacion Product Support

47 │18 February 2015 │ Propulsión SR
 FRENADO EXTENDIDO

Capacitacion Product Support

48 │18 February 2015 │ Propulsión SR
 RECUPERACION ENERGIA SR

Capacitacion Product Support

49 │18 February 2015 │ Propulsión SR
 RECUPERACION ENERGIA SR
 Energia de Frenado (rojo) disponible en un
ciclo normal de carga

Capacitacion Product Support

50 │18 February 2015 │ Propulsión SR
 RECUPERACION ENERGIA SR

Durante Frenado

Los motores se convierten en
generadores

El generador se convierte en
un motor

La energia de frenado se
transfiere desde los motores
al generador

Capacitacion Product Support

51 │18 February 2015 │ Propulsión SR
 RECUPERACION ENERGIA SR

Capacitacion Product Support

52 │18 February 2015 │ Propulsión SR
 RECUPERACION ENERGIA SR

Capacitacion Product Support

53 │18 February 2015 │ Propulsión SR
 RECUPERACION ENERGIA SR

Capacitacion Product Support

54 │18 February 2015 │ Propulsión SR
 RECUPERACION ENERGIA SR

Capacitacion Product Support

55 │18 February 2015 │ Propulsión SR
 RECUPERACION ENERGIA SR

Capacitacion Product Support

56 │18 February 2015 │ Propulsión SR
 8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66

TABLE OF CONTENTS
00 RELEASE NL12-1914 9-14 FL BS BS
H H
NOTES:
01 NO CHANGE THIS SHEET NL12-1915 9-27 FL BS BS
02 NO CHANGE THIS SHEET NL12-1921 12-18 FL BS BS

25201
1) COLOR CODE
Title Sheet BLUE: WIRE CODE
25201
24V ELECTRICS INTERFACE INTLK_NO
WHT/GRN

Table of Contents………………………. 25 RED:

ORANGE:
CONNECTION PIN
RPT / RTD HARNESS
25203 SW IL1 SW IL2
SRC1-01 (06203)
24V MOTOR 24V_BATT_1 WHT/BLU ORG
GREEN: M/S CONNECTION 25204
Component Location / Part No.…………………………………....
25 & TERMINATION
CONVERTER
(06212)
SRC1-05
GRN/BLK GRN/BLK

25205
24V Electrics Interface……………………..…. 25 MAGENTA: POWER / CONTROL HARNESS
INTLK_COM 24V_LIGHT
LT HV
GND_1
25206 HV CABINET
Can Interface……………………………..….25 RED WHT/YEL PINK 2 1 BLK
DOOR INTERLOCK SW
2) CROSS REFERENCE
SR Generator - G1 - G4 ……………………………..
25207
26
(01239) 25208
G SR Motors DISPLAY
G
25209
SR Motor 1 Left Front - M1 / S1…………..……………………..…
27 SHEET NO. LINE NO.
25210 L1 (+) TO FUSE PANEL DC-
SR Motor 2 Right Front - M2 / S2……….....…………….……….
27 COLUMN
25211
1 2 5 6 GND
SR Motor 3 Left Rear - M3 / S3…………………...……..………..…
28 25212 TO MACHINE FRAME GROUND
3) POWER FLOWS LEFT TO RIGHT
SR Motor 4 Right Rear - M4 / S4…………………..………...…..
28 25213
GND_3
SRC1-12 GND
BLK (06228)
Reference Information 25214
DRIVE SW
SRC1-03
24V_ENABLE
4) MACHINE STATE: POWER OUT
WHT/BLK WHT/BLK
(06215)
Wire Location Chart……………………………...…..…. 29 - ALL LIGHTS OFF 25215
YEL
GF_DETECT
SRC1-04
HV BUS
ISOLATION
- FUSES NOT BLOWN RED/BLK (06207)
- HV CABINET DOOR CLOSED 25216

F 25217
GND_2
SRC1-11 GND F
WHT WHT (06226)
25218
GND_2
25219
24V GRY
GENERATOR 24V_BATT_2
25220 SRC1-06
CONVERTER ORG/BLK ORG
(06221)
25221
GND_1
CONVERTER / FUSE PANELS LOCATION 25222
BLK RED
SRC1-10
GND
(06224)
25223
HV CABINET 427-5715 CAN INTERFACE
25224

25225
E S11DC- HV CABINET LIGHT E
425-8790 CAN HIGH CAN_HI
582 S13+ S13- S12+ S12- S11+ S11- 25226 SCR2-04
M/S -M1 (09137) WHT YEL
M1 RPT
S11DC+

552

25227
S1
VCM1
SR CONVERTER ASSY
(427-2140) M1 SR CONVERTER ASSY CAN_LOW

M11DC+
VCS1

TYP 12 PLCS SR MOTOR M1 25228 CAN LOW SRC2-05

551
M/S-M1
M/S-S1-TERM SR MOTOR S1 (09135) BLU GRN
M11- M11+ M12- M12+ M13- M13+ 581

M11DC-
25229
M21DC-

GND CAN_SHIELD
25230 SRC2-01
583 M23+ M23- M22+ M22- M21+ M21- (09139) DRAIN BLK
M/S -G4 M/S -G3

25231
M21DC+

553

VCG4

M2 SR CONVERTER ASSY
SR MOTOR M2 G4 SR CONVERTER ASSY
VCM2
25232
GENERATOR G4

G42DC+

G41DC+
M2-RPT
M/S-M2

G41- G41+ G42- G42+ G43- G43+

25233

G42DC-

G41DC-
D S21DC-
25234
D
584 S23+ S23- S22+ S22- S21+ S21-

M/S -G3 M/S -G2

25235
S21DC+

554

VCG3
TWISTED

VCS2
S2 SR CONVERTER ASSY
SR MOTOR S2 G3 SR CONVERTER ASSY 25236
GENERATOR G3

G32DC+

G31DC+
M/S-M2
M/S-S2-TERM
G31- G31+ G32- G32+ G33- G33+
25237

G32DC-

G31DC-
M31DC-
25238

585 M33+ M33- M32+ M32- M31+ M31-

M/S -G2 M/S -G1

25239
M31DC+

555

VCG2

VCM3
M3 SR CONVERTER ASSY
SR MOTOR M3 G2 SR CONVERTER ASSY
25240

G22DC+
GENERATOR G2
G21DC+

(26106)
M3 RPT
M/S-M3
25241
G21- G21+ G22- G22+ G23- G23+

25242
G22DC-

G21DC-

C S31DC- C
586 S33+ S33- S32+ S32- S31+ S31- 25243
M/S -G1
GEN
S31DC+

556

RPT
SR CONVERTER ASSY 25244
S3
VCG1
SR CONVERTER ASSY
VCS3
SR MOTOR S3 G1 GENERATOR G1
25245
G32DC+

G31DC+

M/S-M3
M/S-S3-TERM
G11- G11+ G12- G12+ G13- G13+
25246
G12DC-

G11DC-

M41DC-

25247
587 M43+ M43- M42+ M42- M41+ M41-

DC+ 25248
M41DC+

557

M4
25249
M11DC+

M21DC+

M31DC+

M41DC+

G41DC+

G42DC+

G31DC+

G32DC+

G21DC+

G22DC+

G11DC+

G12DC+
S11DC+

S21DC+

S31DC+

S41DC+

VCM4
FUSE
M4 RPT
M/S-M4 425-9194
TYP 32 PLCS 25250
SR CONVERTER ASSY
B S41DC- SR MOTOR M4 25251 B
588 S43+ S43- S42+ S42- S41+ S41-
ISOLATION MONITOR DC- 25252
94)()(+:8* 425-9354
S41DC+

558

5&3*1

S4
&88*2'1.*8
M11DC-

M21DC-

M31DC-

M41DC-

G41DC-

G42DC-

G31DC-

G32DC-

G21DC-

G22DC-

G11DC-

G12DC-
S11DC-

S21DC-

S31DC-

S41DC-

SR CONVERTER ASSY 25253

VCS4
SR MOTOR S4
25254
M/S-M4
M/S-S4-TERM

25255

25256
G2 L2350
HV CABINET SCHEMATIC
25257

25258

DOOR INTERLOCK SWITCH

25259
A 406-0928 A
TYP 2 PLCS
25260
25
HV CABINET LEFT WALL HV CABINET RIGHT WALL ELECTRICAL SCHEMATIC L23502220 SIZE DWG NO. REV

DRAWN flovett E DO NOT SCALE 4277265 02

ISSUED 9-13-2012 SCALE 1/1 EST WT SHEET 25 OF 29

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

H GEN RPT
SR GENERATOR @54+ 8+<
00 RELEASE
01 NO CHANGE THIS SHEET
*+9)8/6:/54 +)4
NL12-1914
NL12-1915
*':+
9-14
9-27
).-
FL
FL
).1
BS
BS
'66
BS
BS H
02 NO CHANGE THIS SHEET NL12-1921 12-18 FL BS BS

26101 22 21 19 20 17 18 9 8 7 10 6 4 3 2 5 1 26201

GRN/WHT
RED/WHT
BLU/WHT

WHT/BLK
BLK/WHT

ORG/BLK
GRN/BLK
BLK/RED

RED/BLK
BLU/BLK
26102 26202

WHT
GEN RPT

GRN
GEN RPT

ORG

RED
BLU

BLK
26103 26203

4 3 2 5 1 6 6 5 4 8 7 3 2 1 11 12
26104 26204

(25241)

(26160)
(26160)
(26160)
(26160)
WHT/BLK
RED/BLK

ORG/BLK
GRN/BLK
WHT
WHT

ORG
ORG

GRN
GRN

RED
RED
BLU

BLU

BLK
BLK
26105 26205

26106 26206

26107 26207

GRN

GRN

GRN

GRN

GRN

GRN
RED

RED

RED

RED

RED

RED
BLK

BLK

BLK

BLK

BLK

BLK
RTD 2C RTD 1B RTD 3A
26108 RPT 3B RPT 2B RPT 1B RPT 3A RPT 2A RPT 1A 26208
G G

DC+
26109 26209

GEN RPT
Generator

3+

2+

1+
3-

2-

1-

DC-
26110 26210
G11-
G11+
26111 G12- 26211

M/S G2
G12+
G13-
G13+
26112 26212

(26154)

(26154)
G21-
G21+
G22-
26113 G22+ 26213
G23-
G23+
26114 G31- 26214

24V_ENABLE
G31+

24V_BATT_2
CAN_SHIELD
G32-
26115 G32+ 26215

CAN_LOW
G33-
G33+
VCG 2

CAN_HI

GND_2

ORG
GRN

GRY
BLK

YEL

YEL
26116 G41- 26216
G41+
G42-
F 26117 G43-
G42+
26217
F
G43+ 22 18 14 12 13 11 6 5 4 3 2 1
FUSE
26118 26218
G22DC- G22DC-
450A
G21DC- G21DC-

24V_ENABLE

24V_BATT_2
26119 26219

CAN_SHIELD
450A
G22DC+ G22DC+

CAN_LOW
VCG 4

CAN_HI
450A

GND_2
26120 26220 G21DC+ G21DC+

ORG
GRN

GRY
YEL
BLK

YEL
450A
26121 26221
22 12 21 18 14 10 6 5 4 3 2 1 M/S-G2 TERM
26122 FUSE 26222

G2
G42DC- G42DC-
M/S G2
450A
26123 G41DC- G41DC- 26223
M/S G1 NC
450A
G42DC+ G42DC+
26124 26224
450A
G41DC+ G41DC+

DC+
26125 450A 26225 J8 M/S OUT J9 M/S IN
E E

DC-
26126 26226

G4
M/S G3

M/S G1
26127 26227
M/S G4 TERM
26128 26228 DC+
DC+

26129 26229 G21DC+

J8 M/S OUT J9 M/S IN
DC-

26130 26230
G22DC+
1- 1+ 2- 2+ 3- 3+ CHOP
M/S G3

26131 26231
DC-
26132 26232 G21DC-
DC+
26133 26233
G41DC+ G22DC-
D 26134 26234 G23+
D
G23-
G22+
G42DC+ G22-
26135 26235 G21+
1- 1+ 2- 2+ 3- 3+ CHOP G21-
26136
DC- 26236
G41DC-
26137 26237

24V_ENABLE

24V_BATT_2
G42DC-

CAN_SHIELD
G43+
26138 G43- 26238

CAN_LOW
G42+
VCG 1

CAN_HI
G42-

GND_2

ORG
GRN
G41+

GRY
YEL
BLK

YEL
26139 G41- 26239

26140 26240
22 18 21 12 14 11 13 9 6 5 4 3 2 1
24V_ENABLE

24V_BATT_2
CAN_SHIELD

FUSE G12DC- G12DC-

26141 26241
CAN_LOW

VCG 3 450A
CAN_HI

G11DC- G11DC-
GND_2

ORG
GRN

GRY
YEL
BLK

YEL

26142 26242 450A

C G12DC+ G12DC+ C
26143 26243 450A
G11DC+ G11DC+
22 18 21 12 14 10 13 9 6 5 4 3 2 1
FUSE 450A
G32DC- G32DC-
26144 26244
450A
G31DC- G31DC- M/S-G1 TERM
26145 26245

G1
450A
G32DC+ G32DC+
26146 450A 26246
G31DC+ G31DC+
M/S G1
450A NC
26147 26247

M/S-G3 TERM
26148 26248 GEN RPT

G3
M/S G3 J8 M/S OUT J9 M/S IN

26149 M/S G2 26249

NC
26150 26250
DC+

DC+
B 26151 26251 DC+ B
J8 M/S OUT J9 M/S IN
DC-

26152 26252 G11DC+

DC-
26153 26253
M/S G2

G12DC+
26154 DC+ 26254 1- 1+ 2- 2+ 3- 3+ CHOP
DC-
(26214)

(26214)

26155 G31DC+ 26255 G11DC-

26156 26256
G12DC-
G32DC+
26157 1- 1+ 2- 2+ 3- 3+ CHOP 26257 G13+
DC- G13-
G12+
G12-
26158 G31DC- 26258 G11+
G11-
26159 26259
A G32DC- A
26160 G33+ 26260
26
(26206)
(26206)
(26206)
(26206)

G33-
(27103)
(27103)
(27103)

G32+ ELECTRICAL SCHEMATIC L23502220 SIZE DWG NO. REV

26161
G31-
G31+
G32-
26261
DRAWN flovett E DO NOT SCALE 4277265 02
ISSUED 9-13-2012 SCALE 1/1 EST WT SHEET 26 OF 29

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

H SR MOTOR 1 22 18 21 16 14 11 13 9 23 6 5 4 3 2 1
SR MOTORS SR MOTOR 2
@54+ 8+<
00 RELEASE
01 NO CHANGE THIS SHEET
*+9)8/6:/54
NL12-1914
NL12-1915
+)4 *':+
9-14
9-27
).-
FL
FL
).1
BS
BS
'66
BS
BS H
VCM 1 02 NO CHANGE THIS SHEET NL12-1921 12-18 FL BS BS

CAN_SHIELD
CHOP_STATUS

CAN_LOW

24V_ENABLE

24V_BATT_1
27101 27201

CAN_HI

(26260)

(26260)

(26260)
GND_1
LT BLU

(27154)

(27154)

(27154)
GRN

RED
BLK

YEL

BLK

YEL
27102 27202
M21-
M21+
M22-
27103 27203 M22+
M23-
M23+
27104 27204 FUSE
M21DC-

553

583
DC-
2.2
450A
27105 FUSE 27205
DC- M11DC- M11DC-

DC+
27106 450A 27206

DC+
DC+ FUSE M11DC+ DC-
27107 450A 27207 DC+
FUSE
M21DC+ CHOP +3 -3 +2 -2 +1 -1

DC-

DC-
450A
27108 27208
G G
M/S-M1 TERM
27109 27209

27110
M/S-M1
NC M1 27210
DC+
M2
27111 27211
J8 M/S OUT J9 M/S IN M1 RPT
27112 27212
M2 RPT
J9 M/S IN J8 M/S OUT
27113 27213
NC
27114 27214
DC+ M/S-M2 TERM
27115 27215 M/S-M2
M11DC+
27116 27216

F 27117 27217 F
1- 1+ 2- 2+ 3- 3+ CHOP M2 RPT
27118 DC- 27218 DC+
M11DC- DC-

581

551
27119 27219
21 16 22 12 11 14 10 13 9 23 6 5 4 3 2 1
27120
2.2
27220 VCM 2
DC+

CAN_SHIELD
CHOP_STATUS

CAN_LOW

24V_ENABLE

24V_BATT_1
CAN_HI

GND_1
27121 27221

LT BLU
DC-

GRN

RED
BLK

BLK
YEL

YEL
27122 27222
M11-
M11+
27123 M12- 27223
M12+
M13-
M13+
27124 27224

27125 27225
E E
27126 S11- 27226 S21-
S11+ S21+
S12- S22-
S12+ S22+
27127 S13- 27227 S23-
S13+ S23+
FUSE FUSE
552

582

S11DC-

554

584
27128 DC- DC- S21DC-
2.2 27228 2.2
450A 450A
27129 27229

27130 DC- 27230 DC-

DC+
FUSE S11DC+ CHOP +3 -3 +2 -2 +1 -1 DC+
FUSE
S21DC+ CHOP +3 -3 +2 -2 +1 -1
27131 27231
450A 450A
27132 27232

27133 27233
DC+ DC+
S1 S2
D 27134 27234
D

27135 27235

27136 27236
J9 M/S IN J8 M/S OUT J9 M/S IN J8 M/S OUT

27137 27237

27138 M/S-M1 27238 M/S-M2

M/S-S1 TERM M/S-S2 TERM

27139 27239

27140 27240

27141 27241
DC+ DC+
27142 DC- 27242 DC-
C C
27143 22 18 21 16 13 11 23 6 5 4 3 2 1 27243 21 16 22 12 11 14 10 13 23 6 5 4 3 2 1
VCS 1 VCS 2
27144 27244
CAN_SHIELD

CAN_SHIELD
CHOP_STATUS

CHOP_STATUS
CAN_LOW

CAN_LOW
24V_ENABLE

24V_ENABLE
24V_BATT_1

24V_BATT_1
CAN_HI

CAN_HI
GND_1

GND_1
LT BLU

LT BLU
GRN

GRN
RED

RED
BLK

BLK
BLK

BLK
YEL

YEL
YEL

YEL
27145 S13+ 27245 S23+
S13- S23-
S12+ S22+
S12- S22-
27146 S11+ 27246 S21+
S11- S21-
27147 M13+ 27247 M23+
M13- M23-
M12+ M22+
M12- M22-
27148 M11+ 27248 M21+
M11- M21-
27149 27249

1+
1+

2+

2+
3+

3+
2-

2-
1-
1-

3-

3-
27150
Motor 1 27250
Motor 2
Left Front Right Front
B 27151 27251 B
RPT 1A RPT 2A RPT 3A RPT 1B RPT 2B RPT 3B RPT 1A RPT 2A RPT 3A RPT 1B RPT 2B RPT 3B
RTD 3A RTD 1B RTD 2C RTD 3A RTD 1B RTD 2C
GRN

GRN

GRN

GRN

GRN

GRN

GRN

GRN

GRN

GRN

GRN

GRN
RED

RED

RED

RED

RED

RED

RED

RED

RED

RED

RED

RED
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
27152 27252

27153 27253

27154 27254
(27203)
(27203)

(27203)

(28103)
WHT/BLK

WHT/BLK
ORG/BLK

ORG/BLK
GRN/BLK

GRN/BLK

(28103)

(28103)
RED/BLK
RED/BLK

27155 27255

WHT
WHT

WHT
WHT
ORG

ORG

ORG

ORG
GRN

GRN

GRN

GRN
RED

RED

RED

RED
BLU

BLU

BLU
BLU

BLK

BLK
BLK

BLK
27156 27256
12 11 1 2 3 7 8 4 5 6 6 1 5 2 3 4 12 11 1 2 3 7 8 4 5 6 6 1 5 2 3 4
27157 27257

GRN/WHT
GRN/WHT

RED/WHT

RED/WHT

BLU/WHT
BLU/WHT
BLK/WHT
WHT/BLK

WHT/BLK
ORG/BLK

ORG/BLK

BLK/WHT
GRN/BLK
GRN/BLK

BLK/RED

BLK/RED
RED/BLK
RED/BLK

BLU/BLK

BLU/BLK
27158 27258

WHT
WHT

ORG

ORG
GRN

GRN
RED

RED
BLU

BLU
BLK

BLK

27159 M1 RPT 27259 M2 RPT

A 1 5 2 3 4 6 10 7 8 9 18 17 20 19 21 22 1 5 2 3 4 6 10 7 8 9 18 17 20 19 21 22 A
27160 27260
27
M1 RPT M2 RPT ELECTRICAL SCHEMATIC L23502220 SIZE DWG NO. REV

27161 27261
DRAWN flovett E DO NOT SCALE 4277265 02
ISSUED 9-13-2012 SCALE 1/1 EST WT SHEET 27 OF 29

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

H SR MOTOR 3 SR MOTORS (CONT.) SR MOTOR 4

@54+ 8+<
00 RELEASE
01 NO CHANGE THIS SHEET
*+9)8/6:/54
NL12-1914
NL12-1915
+)4 *':+
9-14
9-27
).-
FL
FL
).1
BS
BS
'66
BS
BS H
02 NO CHANGE THIS SHEET NL12-1921 12-18 FL BS BS

28101 28201

(27254)

(27254)

(27254)

(28154)

(28154)

(28154)
28102 28202
M31- M41-
M31+ M41+
M32- M42-
28103 M32+ 28203 M42+
M33- M43-
M33+ M43+
28104 FUSE 28204 FUSE
M31DC- M41DC-

555

585

557

587
DC- DC-
2.2 2.2
450A 450A
28105 28205

DC+

DC+
28106 28206
DC- DC-
28107 DC+
FUSE
M31DC+ CHOP +3 -3 +2 -2 +1 -1 28207 DC+
FUSE
M41DC+ CHOP +3 -3 +2 -2 +1 -1

DC-

DC-
450A 450A
28108 28208
G G
28109 28209

28110
DC+
M3 28210
DC+
M4
28111 28211

28112 28212
M3 RPT M4 RPT
J9 M/S IN J8 M/S OUT J9 M/S IN J8 M/S OUT
28113 28213
NC NC
28114 28214
M/S-M3 TERM M/S-M4 TERM
28115 M/S-M3 28215 M/S-M4

28116 28216

F 28117 28217
F
M3 RPT M4 RPT
28118 DC+ 28218 DC+
DC- DC-
28119 28219
21 16 14 12 13 9 23 6 5 4 3 2 1 21 16 14 10 13 9 23 6 5 4 3 2 1
28120 VCM 3 28220 VCM 4

CAN_SHIELD

CAN_SHIELD
CHOP_STATUS

CHOP_STATUS
CAN_LOW

CAN_LOW
24V_ENABLE

24V_ENABLE
24V_BATT_1

24V_BATT_1
CAN_HI

CAN_HI
GND_1

GND_1
28121 28221

LT BLU

LT BLU
GRN

GRN
RED

RED
BLK
YEL
BLK

BLK

BLK
YEL
YEL

YEL
28122 28222

28123 28223

28124 28224

28125 28225
E E
28126 S31- 28226 S41-
S31+ S41+
S32- S42-
S32+ S42+
28127 S33- 28227 S43-
S33+ S43+
FUSE FUSE
556

586

558

588
28128 DC- S31DC- 28228
DC- S41DC-
2.2 2.2
450A 450A
28129 28229

28130 DC- 28230 DC-

DC+
FUSE
S31DC+ CHOP +3 -3 +2 -2 +1 -1 DC+
FUSE
S41DC+ CHOP +3 -3 +2 -2 +1 -1
28131 28231
450A 450A
28132 28232

S3
28133 28233

D 28134
DC+
28234
DC+
S4 D

28135 28235

28136 28236
J9 M/S IN J8 M/S OUT J9 M/S IN J8 M/S OUT

28137 28237

28138 M/S-M3 28238 M/S-M4

M/S-S3 TERM M/S-S4 TERM

28139 28239

28140 28240

28141 28241
DC+
DC+
28142 DC- 28242 DC-
C C
28143 21 16 14 12 23 6 5 4 3 2 1 28243 22 16 14 10 23 6 5 4 3 2 1
VCS 3 VCS 4
CAN_SHIELD

28144 28244

CAN_SHIELD
CHOP_STATUS

CHOP_STATUS
CAN_LOW

CAN_LOW
24V_ENABLE

24V_ENABLE
24V_BATT_1

24V_BATT_1
CAN_HI

CAN_HI
GND_1

GND_1
LT BLU

LT BLU
GRN

GRN
RED

RED
BLK

BLK
YEL

YEL

BLK

BLK
YEL

YEL
28145 S33+ 28245 S43+
S33- S43-
S32+ S42+
S32- S42-
28146 S31+ 28246 S41+
S31- S41-
28147 M33+ 28247 M43+
M33- M43-
M32+ M42+
M32- M42-
28148 M31+ 28248 M41+
M31- M41-
28149 28249

1+
1+

2+

2+
3+

3+
2-

2-
1-
1-

3-

3-
28150
Motor 3 28250
Motor 4
Left Rear Right Rear
B 28151 28251 B
RPT 1A RPT 2A RPT 3A RPT 1B RPT 2B RPT 3B RPT 1A RPT 2A RPT 3A RPT 1B RPT 2B RPT 3B
RTD 3A RTD 1B RTD 2C RTD 3A RTD 1B RTD 2C
GRN

GRN

GRN

GRN

GRN

GRN

GRN

GRN

GRN

GRN

GRN

GRN
RED

RED

RED

RED

RED

RED

RED

RED

RED

RED

RED

RED
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
28152 28252

28153 28253

28154 28254
(28203)
(28203)

(28203)
WHT/BLK

WHT/BLK
ORG/BLK

ORG/BLK
GRN/BLK

GRN/BLK
RED/BLK

RED/BLK
28155 28255
WHT

WHT

WHT

WHT
ORG

ORG

ORG

ORG
GRN

GRN

GRN

GRN
RED

RED

RED

RED
BLU

BLU

BLU

BLU
BLK
BLK

BLK

BLK
28156 28256
12 11 1 2 3 7 8 4 5 6 6 1 5 2 3 4 12 11 1 2 3 7 8 4 5 6 6 1 5 2 3 4
28157 28257
GRN/WHT

RED/WHT

GRN/WHT

RED/WHT
BLU/WHT
WHT/BLK

BLK/WHT

BLU/WHT
ORG/BLK

WHT/BLK
GRN/BLK

BLK/WHT
ORG/BLK

GRN/BLK
BLK/RED
RED/BLK

BLK/RED
RED/BLK
BLU/BLK

BLU/BLK
28158 28258
WHT

ORG

WHT
GRN

ORG
GRN
RED

RED
BLU
BLK

BLU
BLK

28159 M3 RPT 28259 M4 RPT

A 1 5 2 3 4 6 10 7 8 9 18 17 20 19 21 22 1 5 2 3 4 6 10 7 8 9 18 17 20 19 21 22 A
28160 28260
28
M3 RPT M4 RPT ELECTRICAL SCHEMATIC L23502220 SIZE DWG NO. REV

28161 28261
DRAWN flovett E DO NOT SCALE 4277265 02
ISSUED 9-13-2012 SCALE 1/1 EST WT SHEET 28 OF 29

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

REFERENCE INFORMATION - DRIVE SYSTEM

@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASE NL12-1914 9-14 FL BS BS
H 01 NO CHANGE THIS SHEET NL12-1915 9-27 FL BS BS H
02 NO CHANGE THIS SHEET NL12-1921 12-18 FL BS BS

DRIVE SYSTEM WIRE LOCATION CHART

WIRE CODE LINE NO. WIRE CODE LINE NO. WIRE CODE LINE NO. WIRE CODE LINE NO.
24V_BATT 1 25204, DC- 26152,26252, M/S M1 27109,27138 S21- 27225,27246
27103,27146, 27105,27121, M/S M1 TERM 27109 S21+ 27226,27245
27222,27246, 27128,27142, M/S M2 27215,27238 S21DC- 27228
28122,28146, 27204,27218, M/S M2 TERM 27214 S21DC+ 27231
28222,28246 27228,27242, M/S M3 28115,28138 S22- 27226,27245
G 28104,28118, M/S M3 TERM 28114 S22+ 27226,27245 G
24V_BATT 2 25220, 28128,28142, M/S M4 28215,28238 S23- 27226,27245
26121,26143, 28204,28218, M/S M4 TERM 28214 S23+ 27227,27244
26217,26240 28228,28242
S31- 28125,28146
24V_ENABLE 25214, M/S G1 26223,26246 S31+ 28126,28145
26121,26143, GEN RPT 26102,26202,26248 M/S G1 TERM 26245 S31DC- 28128
26217,26240, GF_DETECT 25215 M/S G2 26149,26222 S31DC+ 28131
27103,27146, M/S G2 TERM 26222 S32- 28126,28145
27222,27246, M/S G3 26127,26148 S32+ 28126,28145
28122,28146, GND_1 25206,25222, M/S G3 TERM 26148 S33- 28126,28145
F 28222,28246 27103,27146, M/S G4 TERM 26127 S33+ 28127,28144 F
24V_LIGHT 25206 27222,27246,
28122,28146, S41- 28225,28246
551 27119 28222,28246 M/S S1 TERM 27139 S41+ 28226,28245
552 27128 GND_2 25217, M/S S2 TERM 27239 S41DC- 28228
553 27204 26121,26143, M/S S3 TERM 28139 S41DC+ 28231
554 27228 26217,26240 M/S S4 TERM 28239 S42- 28226,28245
555 28104 GND_3 25213 S42+ 28226,28245
556 28128 S43- 28226,28245
557 28204 M1 RPT 27112,27159 S43+ 28227,28244
558 28228 G11- 26110,26258 M11- 27122,27148
G11+ 26110,26258 M11+ 27123,27147
E E
581 27119 G11DC- 26241,26255 M11DC- 27105,27118 SRC1-01 25203
582 27128 G11DC+ 26243,26252 M11DC+ 27106,27115 SRC1-03 25214
583 27204 G12- 26111,26258 M12- 27123,27147 SRC1-04 25215
584 27228 G12+ 26111,26257 M12+ 27123,27147 SRC1-05 25204
585 28104 G12DC- 26241,26256 M13- 27123,27147 SRC1-06 25220
586 28128 G12DC+ 26242,26253 M13+ 27124,27146 SRC1-10 25222
587 28204 G13- 26111,26257 SRC1-11 25217
588 28228 G13+ 26111,26257 M2 RPT 27212,27217,27259 SRC1-12 25213
M21- 27202,27248
CAN_HI 25226, G21- 26112,26235 M21+ 27202,27247 SRC2-01 25230
26121,26143, G21+ 26112,26235 M21DC- 27204 SRC2-04 25226
D 26217,26240, G21DC- 26218,26232 M21DC+ 27207 SRC2-05 25228 D
27103,27146, G21DC+ 26220,26229 M22- 27202,27247
27222,27246, G22- 26113,26235 M22+ 27202,27247
28122,28146, G22+ 26113,26234 M23- 27203,27247
28222,28246 G22DC- 26218,26233 M23+ 27203,27246
G22DC+ 26219,26230
CAN_LOW 25228, G23- 26113,26234
26121,26143, G23+ 26113,26234 M3 RPT 28112,28117,28159
26217,26240, M31- 28102,28148
27103,27146, M31+ 28102,28147
27222,27246, G31- 26114,26161 M31DC- 28104
C 28122,28146, G31+ 26114,26161 M31DC+ 28107 C
28222,28246 G31DC- 26144,26158 M32- 28102,28147
G31DC+ 26146,26155 M32+ 28102,28147
CAN_SHIELD 25230, G32- 26115,26161 M33- 28103,28147
27121,27143, G32+ 26115,26160 M33+ 28103,28146
26217,26240, G32DC- 26144,26159
27103,27146, G32DC+ 26145,26156 M4 RPT 28212,28217,28259
27222,27246, G33- 26115,26160 M41- 28202,28248
28122,28146, G33+ 26115,26160 M41+ 28202,28247
28222,28246 M41DC- 28204
M41DC+ 28207
CHOP_STATUS 27103, 27146, G41- 26116,26139 M42- 28202,28247
B 27222,27246, G41+ 26116,26139 M42+ 28202,28247 B
28122,28146, G41DC- 26123,26136 M43- 28203,28247
28222,28246 G41DC+ 26124,26133 M43+ 28203,28246
G42- 26116,26138
DC+ 26151,26251, G42+ 26116,26138
27106,27120, G42DC- 26122,26137 S11- 27125,27146
27131,27141, G42DC+ 26124,26135 S11+ 27126,27145
27207,27218, G43- 26117,26138 S11DC- 27128
27231,27241, G43+ 26117,26138 S11DC+ 27131
28107,28118, S12- 27126,27145
28131,28141, S12+ 27126,27145
A 28207,28218, INTLK_NO 25202 S13- 27126,27145 A
28231,28241 INTLK_COM 25206 S13+ 27127,27144
29
ELECTRICAL SCHEMATIC L23502220 SIZE DWG NO. REV

DRAWN flovett E DO NOT SCALE 4277265 02

ISSUED 9-13-2012 SCALE 1/1 EST WT SHEET 29 OF 29

8 7 6 5 4 3 2 1