SERVICE MANUAL econing system Fast winding tne Frequency response Tape speed Speaker Power output (0C) Input outout Power requirements Bator ie Dimensions Woignt ‘SPECIFICATIONS 2irack tchannel monaural ‘Asprox.2min, 2086. with Sony ‘cassette C40 10-8000 “Bcmisec. (ps) % adjustable in playback ‘Approx 4em (Minches la Speaker: 20m fat 10% narmenic isterton) Microphone input jack PLUGIN-POWER) Imininon ‘sensitvty 02m for 340 of lamer impadance Earprones jack (stereo minjack) "oad impedance 8-3002 3 OC, two Pe ize AA) batteries (CIN 3V jack accepts: optional Sony ACD2M AC power adaptor ‘s1alabe In European counts fer use on 220V AC, sO He fvalabe In other countries for use on 120V [AG Gozo” 20V AC, SoHE coplonal Sony OCC-70 ca battery cons foruse on 12V ca battory (pours fatieriee Fecording Sony batory SUMINS) ood ‘Sony atalinebatory AMSIN)| Approx 7 Peron. 1615"31 51087 mm wh etxthinenes ine. projecting parts and conte ‘Aoprox. 4009 (14a ie. bttres, not inc. ther accessories ‘Model Name Using Similar Mechanism | TCM000 ‘Tape Transport Mechanism Type _| MT-1000-30 FEATURES + Pre-end reverse function reverses the dlection of the tape before the tape comes to an end, so recording is not Interrupted, ‘TONE switch cuts out background noise and concentrates on the frequencies of human voice to allow easier listening to conference recordings. ‘+ Pre-end alarm and pre-end indleator natty you of the approaching end of the tape. “+ MIC (PLUG IN POWER) Jacks supply power to an optional flat microphone like Sony ECM-KB. * Builtin flat microphone Note IW aca battery cord oF AC power adaptor not manufactured by Sony is Used, a fuse must be installed inthe batlery org, or tha AC power ‘adaptor an the polity ofthe plug must bea usted CASSETTE CORDER SONYY._ TCM-1000A PARTS IDENTIFICATION 7 9 19} ! (NT 2 / | l= a ys a 13] 5 e}—_ 13} 7 14] 3 {3} Tape operation buttons REC (eoord) button PLAY (playback button (fast winding) buttons STOP button [Bsattery compartment (OC IN BV (extemal power input) jack ‘Connect an AC power adaptor or ar battery cord. GHALARM switch IEMOTE jock ‘Connect a remote control unit or foot switch. GRJPREEND REVERSE switch Seti 19 ON for continuous recording of both sides of the tape without interuption {]sPEED CONTROL ‘Adjust the playback speed. At the center click the playback is at normal speed 9.0 @ (earphones) jack (stereo minijack) Mic (PLUG IN POWER) jacks 1,2 (minjack) (tare COUNTER and reset button ‘Use the counter to index the tape contents. Push the reset button to reset the counter to "000". Lisveater [BIRECIBATT (recordingbatter) indicators [EJPREEND indicators (E)TONE (necPs) selector [B)BATT CHECK (pattery check) button [Z]VOL (volume) contot [EPAUSE ewiten To stop the tape momentary, slide in the rection of the arom. To restart the tape, slide back tothe criginal position. [iret Mic uittin microphone) {a]cessette compartment [BloinECTION (ape transport rection indicators 1» for playback or recording on the front side “= for playback or recording on the reverse side {oMECTION button Pros to change the tape transport direction, TIPS FOR EASY OPERATION ‘TO KNOW THE TAPE END IN RECORDING MODE ‘Set the ALARM switch to ON during recording, The alarm funds and the indicator begins blinking approximately a few minutes before the end of the tape. It you set the ALARM switch to OFF, the alarm wil not sound but the indicator will link Note 1 he tab ofthe reverse ede is bron, the preend alarm sounds ‘approximately two minutes before the ond of the Hon ie. WHAT IS PRE-END REVERSE FUNCTION? This function allows the unit to change the tape transport direction [Link] minutes before te front side of the tape reaches the end. Continuous recording of both sides of the tape can be made without interruption when the PREEND REVERSE switch is set to ON. When the switch is set to OFF, recording is interrupted at the beginning of the leader tape. Note “The pr-end reverse function may net work with a caste with large ameter hubs, suchas a minute cassette TO STOP THE TAPE MOMENTARILY Slide the PAUSE switch to the direction ofthe arrow. To restart recording or playback, slide the PAUSE switch to the ‘opposite giection of the arrow. Notes * PAUSE suit is automaticaly released when the STOP button is + Da not peas the DIRECTION button whe ‘mode. it you d, the unt may be damages. unt sin the pauseTCM-1000A SECTION 1 DISASSEMBLY Note: Follow the disarembly procedt CASSETTE LID REMOVAL Omran ts REAR CABINET REMOVAL MAIN BOARD Omax2 @ mig gO rxrcaine_TeM-10008 | FRONT CABINET 7 © rng ontepite © terminal boord (+) CAPSTAN BELT REMOVAL MOTOR (M901) REMOVAL © capstan bert O mr4x35 O martes|_TCM-1000A _ SECTION 2 ADJUSTMENTS 24, MECHANICAL ADJUSTMENT 22, ELECTRICAL ADJUSTMENTS PRECAUTION Record/playbeck Head Azimuth Adjustment 1, Clean the following parts with a denatured: Setting alcohol-moistened swab: VOL control: mechanical mid recordplayback head pinch roller Procedure: erase head rubber belts 1. Mode: forward-playback capstan idlers Demagnetize the record/playback head with a hhead demagnetizer. (Do not bring the head demagnetizer close to the erase head.) 3. Do not use a magnetized screwdriver for the adjustments. 4. Alter the adjustments, apply suitable locking compound to the parts adjusted 5. The adjustments should be performed with the 2, Turn the adjustment screw for maximum VIVM rated power supply voltage (2.5 V de) unless reading. eee 3, Set in the reverse-playback mode and repeat the steps 1 2. orque Measurement = Note: Several peaks may appear, but take the maximum. Mode [Fore tear | Meter Reng | agar Adjustment Location: ae C2102C | (0.29 - 0.64 oxinch) ssmansrn 2 4¢en a CQTOARE | (0.29 — 0,64 oz-inch) ore dan 60 om FF REW cozoin | Pom meng i 0.5 ~ S gem matenion | coume |g Qe ea, Troe than gam Tape paling ore] coms | Maman Oc Test Tap: Te | Set aa for Pa-A0s9 | 63. 108 | Arimath Adjniment W546A | 3s, 048 | Tope Syed AdonisTCM-1000A | ‘Tape Speed Adjustment Setting Power supply voltage: 2 V de VOL control: mechanical mid Procedure: (ode: ‘checker Mode: FWD. se a digital requency feces counter wae (Ski, 048) ‘Specification ‘Speed checker Digital frequency counter 3,000 He «19% 2,970 — 3,030 Hz Adjustment Location: bush adjustment hole Record Bias Adjustment Procedure: 1, Mode: record mic, 3 ee ont 2. Mode: playback viv 3. Adjust the VOLUME control so that 1 kHz output is 77.5 mV (~-20 4B). 4. Confirm that 250 Hz and 6.3 kHz output is ~4 £3 4B relative to | kHz output, 5. If necessary, change the parttern connections and repeat the steps given above. Patter connection vues g high ® © ®+© ee low Adjustment Location: main board [MAIN BOARD]) Clock Frequency Adjustment Supply of power voltage: 2 V Procedure: 1. Connect a frequency counter as shown in the figure. frequency counter 2. Put into the record mode and adjust RV201 so thatthe reading on the frequency counter at sbout the end ofthe tape is 960 ~ 1,000 Ha Standerd tape: 60 min, tape’ (CS-21 or equiva lent.) 2. If the adjustment control dots ot have enough range, change the connections ofthe patterns @) and re-do the adjustment, 4. Confirm if the tape automatically reverses the direction at within 21 min, from the end of the tapeTCM-1000A 341, MOUNTING DIAGRAM = Conductor Side ~ ‘© Semiconductor Lead Layouts 2saei2 2sc1623 280606 GP-2508.8 B: SECTION 3 DIAGRAMS © SEMICONDUCTOR LOCATION. et. No,] Location pion | Fag pioz | uz bios | F.t2 bar | a7 Daor | Js Daoz | 34 Dao, | 33 aoe 4 aos | 35 icior | G42 01 | BS tceo1 | Ba PHoor | 07 PH202 | E3 air | oa aioz | B13 ios | ena aie | Fas ios | a3 nos | 13 air | 40 Qios | ca gor | iia 202 | 4 203 | Bat 20a | cs 205 Ba 20s | Bo 207 | ca 208 | C4 208 | C2 ato | cs aon | Aa a2i2 | 85 o2i3 | 8 aaa | AS ais | cs ais | co sor | A? Note: '* Color code or sleving over the end of the jacket. ea = o— parts extracted from the component side ‘2: parts extracted from the conductor side, 1 part mounted on the conductor side @ Through hole. component side patern| TEM-10008_ 3.2. SCHEMATIC DIAGRAM Bie ee ff age ee nee fee 20 egies ea 22) Tow es ae © All capacitors are in uF unless otherwise noted. pF: uaF en Pee SOW or tes ave not Indcated except for electrolytes and tantalums, A i reditort ae in 8 and JW oF ls les otherite Sected oe oso Ee CONNECTION vumiment fr resi Pale 2 aeusimene BOARD 1 Power vttge 3 V DC and fed ith egulaed de power Dein aV tenera goer vlog) sh | Vortoges ave DC with resect to ground in nosignal con a ne mork: PLAY mode Ce price wn there proof cow) REC mode | {1:8 intnout te eave bro daw REC ode . {1 PRE-END detect nace ig <>: deetion mode << >>: Plunger operation mode. c 2 | Il I: BATT. check mode I ‘© Reading are taken under no-signal conditions with a q fig! vote meter ae Bares TT forge Fe tocw 2 Sal ‘a109] eres cetera eseeeeeeerereeeaeeeeeee © Switch B RefNo, ton reason] ID : Sr) aeerion me ay stoz | RECIPE Pe $109 | TONE (ReciPs) ormers | | | siot_| Power oN ooo Fe so. | ALARM ore whe | sm 5202. | ERASE PROOF (a SIDE) | OFF Ms LL} | 03 esse 20 | Revense or | [E Bic swor | pause orF : soz | BATTERY cHEcK 2 ; S701 | PREEND REVERSE ore ta soot | imevense) or F c H 1 os apne | aoa i pweogg eesoes ug, yeogeo a -11— aaTCM-1000A wore The mechanical parts with no reference uneer inthe exolesed Views ore not Shapes SECTION 4 EXPLODED VIEWS AND PARTS LIST ‘The construction parts of an asserbled pare are Indicated with a collation hunter in the resark coluen. tems marked " # are not stocked since they are Seldon required for routine ‘Sone delay should be antici betee when ordering these ters a No. Part No. _Description Remarks | No. fart No. _Deseriptfon Remarks 1 3-7oss7i0-a1 sticker, soxy_symB0L (12), 12 3ee5-557-11 gus 2 ¥31e-205-o1 Scan (1732.8) Te 3-3350520-01 SHAFT, BATTERY CASE LID 3 ¥335-520-01 cwos, spéeD Cowra. 1S ¥59335-530—1 CABINET ASS, REAR © 3-335-519-01 eva voLuMe 16 3-320-382-01 Foor, pusBeR 5 13-335-590-01 Claw, oR 17 37705-816-12 Semel (W1.4x¢.0) , SPECIAL HEAD § 3-305-553-00 PLATE (A), BLIND 18 3335:597-01 PLATE, Look, BATTERY CASE LID 7 Srast-esicat custion’(d) 19 ¥-3835-S28-1 Lio adst, sdrTenr 9 *3-701-999-00 LABEL, SERTAL NUMEER 20, 7-885-108-19 SCRE «P'2X6. TYPE SLIT 1 3-703-816-01 ScREW" wl -€x2.0), SPECIAL HEAD 21 7-eas-105-19 SCREW +P 2x8 TPE SLIT HL $7os-aie-si StRew (wt axt-6) SPECIAL HEAD 2 4-570-921-00 SPACER, sult Te So7os-soact2 Screw 25 $-703-829-01 SPactR, SulTOH 901 *4-3015%540-A MAIN BOARD ASSY(2 No Part No. _Deseription nenarks | No, Part No. _peseriptfon enares 51 *3-335-530~01 aEINFORCEMENT,, ACK 62 T-695-108-19 SCREK +P 2x6. T¥PE2 SLIT 52 3-335-659-01 uTTON, cHtce 30 3-317-706-21 scaew (.4x1.8), 53 03035-8081 LEVER ASSY, PAUSE RETURN PL 3-703-816-42 StREW (432.5), SPECIAL HEAD 54 3-335-518-0108, PAUSE D4 3°3350539-01 TeawTWAL Goats, (+) 55 13-935-529-02 COVER, MICROPHONE 3 3c3898=527-1 CABINET (FRONTY ASSY 55 SS-355-546-01 CUSHION, MICROPHONE 76 3-705-816-02 SCREW (W1.4%2.0),, SPECIAL WEAD 57 ¥-3335-502-1 ORNAMENT ASSY , MICROPHONE 7 Stas-ag0- FELT 58 35335-547-02 ARN (A), CASSETTE LID 78 9-911-838-% CUSHION 58 153335-503-2. L1O ASSY. CASSETTE 0 SPRING, TENSION 60 3-357-530-01 LIND, SiaTew 903 3c BOARO,, CONNECTION FLEXIBLE SL 3831-4a2-11 CusHiGw (8) 308 PC Boao; L=0 62 HCSNS5-605-2 PLATE ASSY, TOGGLE 505 2 BOARD CONTROL 8 3-335-540-02 SHAFT (LEFT) , CASSETTE vic901 8-814-188-00 IcROPHONE UNIT (C-1011) 65 3-703-816-12 SeREW (M1,4X4.0), SPECIAL HEAD S901 1-503-322-11 SPEAKER. 8 — A-BBI-MIAX Cushion, SPEmER 6? Sos2e-e16-o1 Sans 5 +5-335-503-02 aeINFoncenenT nr3) 123 7 101 No, part No. Description Renarks |No. art No. Description enarks 101 3-335-512-02 spring 114 3-395-517-02 gurToM, oeecriow 102 3°559-405-11 ASHER, POLYETHYLENE, DIK.1.2 M16 *3-398-637-02 BRACKET (0), 103 “C3035-505-1 LEVER ASSY, SELECTION Li? "3-703-816-21 SCREW (wh4f1.6) , SPECIAL HEAD 104 _3-703-616-01 SCREW (WL412.0) , SPECIAL HEAD 118 +3-335-513-01 PLATE, INGLCATTOW, OTRECTION 103 1-9535-801-2 CHASSIS ASST, BUTTON 119 *3-338-405-01 BRACKET, FF BUTTON 105 "3-590-765-00 RING (A), € 120 "303350531201 SRACKET, CHASSIS 107 urton, nec 121 13-935-508-01 GRACKET, REC BUTTON 108 BUTTON, FAD 122 ¥3-235-505-01 BRACKET, EW BUTTON 108 BUTTON, Rew 12) "3-556-221-00 PLATE, ORNAMENTAL io BUTTON, FF 124 42€83-930-00 SOREN) PRECISION +? 1,832.5, i ‘UTTON, STOP 125 #3-335-598-01 SRACKET, BUTTON SHAFT ne SHAFT, BUTTON cusnion’ SALTON, LEAF yesa 169 167 181 165+ 161 160. ¢ 188 152 : 199-2 163164? “4. 158-8 1695 lp 111 Wes Ag 162 S156 Nee 90, 199 Nag Vp 194 J a ! ql | noo LE 5, | Ae [ein 1 pusor 187 Eg es 191 186 1S 196 4 195 151 183 wy 192 Hes02 to, parton Deseription fenarks | No. Park No. _Deseription esarcs si 3-329-411-01 GUIDE (R), € 176 *2-208-407-01 SLIDER(R), REC PREVENTION Tse Sosaes-tl Seve tm 02.00 i “Seecaecot Sains, Teision 1S) Sheacaae-ol RETAINER, ScREM, ADDUSTHEAT Tha Yapecaeocol Spine, TEISION is Saescare-al_ Lever, AZIMTH Ue Stencase-o1 Sune i) 16s ERgetgE-00 Shain, CowRession 16) SCaHeSOLoeL FINCH LEVER (8) asst 155 asrazee-nt sien aL "1-2295-510-2 LEVER ASSY, RETURN 1s Ssis-tae-s) user ee “Siuacolecot Stata (htcdxs0) SPECIAL HEAD ise Yaesctee-a1 GOLUAR, azimuTa Te Kcannsesueed Tae ASSYS REEL 153 Scalsciowsol SpRive' (hs CowRession ee Sjasesescot_ eur 16) -Scnassee-oL LA, HEAD RED es Scror-aeicol_ aster le 37o3-s02-12. seneu 185 KeamTssio-1_ ean (8) ASSY, T 1ee gaa-asi-a1 Sorina, compression lay Ssyocenseoo poLY-utsien (61A.1.2) 16) Sfecetcot Spacte, Seto SHAT spRnNG ee stcasssestice SRAcKet ASSYS PH let Xaee-tlo-al auioe (Fy € is “san5-seo-01 Pin, PH 16s Ebzectercot_ Soave ied) Ta Sa36ee0-02 (eves Pm 16s 3aza-aase1_ pune Leven (FY ASSY 192 3-578-206-00 aster le Sorenson ine ads € 133 Scaue-teovoe Sacea, om te Saeectencit Steer te “Veaseice Sa aeersion +P [Link] Tes scasssesl2—2 GUASSTS ASSY, POLO Iss Teeranso-o) Sata, PRECISION o> Tcehl.« 190 Hlovatecse Sean twbcaed.S)s sua. wea tas S3brsoe-o1 Seeing nL _3-703-816-32 Seneu (mt .0x1.6), SPECIAL HOD tat ae201eIL ene (@)(0 499), TPP tHe saseacasecol (ever tn) este PROTECTION fon Healesclasek. ouoea (0) S08 Ais 19) SCSGeEoL Sogn Talc emasine pworection Mesoe ASteacLoe-A. ubeR (a) SUB ASH Tne “YSagcenecoh Saar Std ta) feoso1 1ost3-363-11 HERD, MAGNETIC (REC/PB) is Fxecesca Ser Prpo foabtcani-alSoueiotoy PLotR ee6) 4 240 a o-—_ 235 No. PartNo Description Renarks | No. Part No. —_Desertption Renrks 201 3-325-439-01 SPRING, TENSION 222 asieR STOPPER 202 "103526033361 SLIDER ASSYy RETURN 2 ean, caw 205 “Shehsrio-aL ING, RETAINING bo S-R25-305-01 RING'(AD 204 *4-3039-209-4 PC BOARD COMPLETE asst, 0 203,206,207 | 228 3-399-101-01 LEVER, SMUT-OFF 205 4-570-615-00 POLY-4ASHER (DIA.1.2), 22) 3-325-326-01 LEVER (8), SHUT-OFF 205 3-328-352-01 spRING 228 3-870-882-00 SPRING, TENSION zor 3-325-363-01 GeAR, 0 223° x-3335-72a-1 TOLER COOPLETE ASSY (A), FO bos 3-328-395-01 LeveR (A), FAO RETURN 230 -4-358-325-1 LEVER ASSY, FR GEAR bos 3-328-396-01 LEVER, RETURN Si 231 -3-328-445-01 LEVER (8), CENTER RETURN 210 -3-328-432-01 MASHER, STOPPER 232 3-328-438-01 SORING, TENSION BIL 326-945-01 PULLEY, mIDwAY 233 -3-328-435-01 LEVER, PREVENTION, SHUT-OFF 212 3-703-816-01 SCREW (1,832.0) , SPECIAL HEAD 234 3-378-346-01 COLLAR, PREVENTION, S 21 Steacea7-o1 Sorin, 235 3-321-465-01 RING, RETAINING 213 3-3a-a6o-al GEARY SHUT OFF 3°21-483-11 RING) RETAINING 21 se8Pe-262-11 AaSneR 216 3325-387-01 ELT 235 S-328-947-01 GEAR, FR 23) 3-327-711-01 COLLAR (FR) 217 4-3325-206-1 FLYWHEEL (F) ASSY 238 3-318-136-01 WASHER, POLYETHYLENE, OIA. 1.2 21 S321-489-01 WASHER 233 S-3z8-471-01 SPRING, TevSiOW 219 -3525-215-1 FLYANEEL (R) ASSY 240 5-578-256-00 RING, RETAINING, E12 220 3-325-324-01 GEAR, IDLER 221 e3324-821-8 CIMITER ASSY, FAD