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96 vistas20 páginasSM65079 06
manual servicio cb 650 cap 6
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0% encontró este documento útil (0 votos)
96 vistas20 páginasSM65079 06
manual servicio cb 650 cap 6
Cargado por
francisco garza riojasDerechos de autor
© © All Rights Reserved
Nos tomamos en serio los derechos de los contenidos. Si sospechas que se trata de tu contenido, reclámalo aquí.
Formatos disponibles
Descarga como PDF o lee en línea desde Scribd
HONDA
CB650
n CYLINDER HEAD/VALVE
2.43.0 kgm
(17-22 feo}
1.0-1.4 kgm
(7-10 Ferm) )
1.2-1.6 kom (9-12 fib)
'
|
i
6-0 Date of Issue: December, 1978.
©HONDA MOTOR CO.,LTD. @"eese™ 6, CYLINDER HEAD/ VALVE ..
e SERVICE INFORMATION 6-1 VALVE GUIDE REPLACEMENT 6-12
TROUBLESHOOTING 6-2 VALVE SEAT INSPECTION/REFACING 6~13
e CYLINDER HEAD COVER REMOVAL = 6-3. CYLINDER HEAD ASSEMBLY 6-14
CYLINDER HEAD COVER DISASSEMBLY 6-4 CYLINDER HEAD INSTALLATION 6-15
CAMSHAFT REMOVAL 6-6 CAMSHAFT INSTALLATION 6-16
e@ CYLINDER HEAD REMOVAL 6-9 CYLINDER HEADCOVER ASSEMBLY 6-17
CYLINDER HEAD DISASSEMBLY 6-9 CYLINDER HEAD COVER 6-18
INSTALLATION
SERVICE INFORMATION
GENERAL INSTRUCTIONS
+ All cylinder head maintenance and inspection ean be accomplished without removing the en
“+ During assembly, apply molyadenum disulfide grease to the camshaft bearing to provide initial lubrication,
e SPECIAL TOOLS
Special Tools
Valve Guide Reamer (07984—2000000
Cylinder Head Bolt Wrench 07908-23000
Common Tools
Valve Guide Remover (5.5mm) 0742—0010100
Valve Guide Driver (8) 07742-02020
Valve Spring Compressor 07787-01000
TORQUE VALUES
Cylinder head cover 0.8~1.2 kgm (6-9 felb)
‘Valve adjusting nut 1.21.6 kgm (9-12 feb)
Rocker arm shatt cotter pin 1.0-1.4 kom (7-10 feb)
Rocker arm shaft cap bolt 0.9--1.2 kgm {6-9 fib)
Cylinder head bolt: Bmm 2.43.0 kas (17~22 feb)
6mm 1.01.4 kam (7—10 feb)
Spark plug 1.2-1.8 kgm (9-12 feb)
‘Cam sprocket 1.41.8 kom (10~13 fb)
1.0—1.4 kgm (7—10 flo)
e ‘Cam chain tensioner
Date of Issue: December, 1978
HONDA MOTOR CO., LTO. ¢B650
” CYLINDER HEAD/VALVE
SPECIFICATIONS
[ STANDARD SERVICE LimiT
Compression presure 1252 Kalam?
(170 28 pad
Camahaht Cam height TN 1351627—38.787 mm (1403614089 in)_| 356mm (140
x 35.314=95.474 mm _(1,3003—1,3966 in) | 38.3 mm (1.30
Runout — 0.1 mm (00004 in)
End cleerance 0.035—0.050 rien (0 0OTF-ALDOA In [0.1 mm — (0.004 in)
Oil desrance (0.160-6.202 mm —(0,5069=0.0080 in) | 0.27 man {0,008 in
Racker arm — [ Rocker arm ¥2.000-12.018 mm_(0.4724-0.4731 in]_| 12.05 mmm (0.474 in)
Shatt0.D. 17.973-11.964 mm_(0.4714-0.4718n} | 11.04 mm (0.470 in)
Vale Valve stem 0D. m 5.4756.490 mm 10.2156—0.2161 in)_| 6.47 mm (0.216 in),
ex 5.456-6.470 mm _(0.2148-0.2164 in) _] 6.45 mm (0.214 i)
Vaive guide D. 5.5005.515 mm _(0.2165-0.2171 in)_| 5.56 mm (0.210 in)
Ster-to-quide clearance [IW 0.010~0:040 mm —_(0.00040,0076 in) | 0.08 mm (0.003 in)
ex 0,080~0.060 mm (0:0072-0.0020 in) [0.10 mm (0.008 in)
Valve sam ranout —— 0.08 mm (6,002 To}
Valve length iw 80.2 mm (355i) B87 mm _{353i0)_|
ex 88.7 mm (349 in) 88.0 mm (347 in)
Valve set width 1.2 mm (0.08 in) 15mm —_(0.08%n)
| Valve spring [Free length Taner [38.2 mm 11.54 in) 37.8 mm (1.49 in)
Outer | 44.8 mm {1.77 in) 433mm _ (1.70 i)
Bratoad length Tnner | 21.85-25.18 Kg/26 mm (4817-488 | 2O8KGES mm
tb/t.02 in} (65.2 b/1.02 nh
Outer | 50.22-67.78Kq/308 mm (110.7-1230 | 47.2 kg/30.6 mm
Ib/?.20 in) (1.40 io/1.20 in)
Grinder heed | Warpege =—— 0.25 mm (0.010 a)
TROUBLESHOOTING
Engine topand problems usully affect engine performance. These can be diagnosed by @ compression test, oF by tracing
noises tothe toprand with a sounding rd or stethoscope.
Low compression CCompession too high
4. Valves 1. Exoassive carton built-up on piston or
~ Incorrect valve adjustment combustion chamber
= Burned or bunt valves
= ineorractvave ting Excesive noise
= Broken valve spring 1. Incoreet valve adjustment
2. Sticking vale or broken valve spring
2. Cylinder hese 3. Damaged or worn camshatt
~ Leaking oF damaged head gasket 4, Loose or worn cam ch
= Waroed oF cracked cylinder heed 8. Worn or damaged cam chain tensioner
6. Worn cam sprocket teeth
3, Cylinder and piston (Refer t Section 7.) 7. Worn rocker arm and/or shatt
6-2 Date offsue: Decernber, 1978
HONDA MOTOR CO., LTO. Remove the spark plug caps.
Remove the spark plugs.
Remove the right and left adjustment
‘covers and breather cover.
Loosen the cylinder head cover bolts
‘evenly and remove the cylinder head cover.
CAUTION
Remove the bolts in 2-3 steps na
crisscross pattern t0 prevent warpage.
Date of Issue: December, 1978
HONDA MOTOR CO., LTD. CYLINDER HEAD COVER
DISASSEMBLY
Remove the tachometer drive gear attaching
bolt and drive gear.
CYLINDER HEAD/VALVE
Remove the rocker arm shaft cotter pin
ruts,
Drive the cotter pins out,
Remove the rocker arm shaft cap bolts.
r ROCKER ARM SHAFT
CAP BOLTS
6-4 Date of Istue: December, 1978
o @HONDA MOTOR CO., LTD. 3) HONDA.
€ ¢B650 CYLINDER HEAD/VALVE
= Screw 6 mm bolt in the rocker arm shaft
and pull the rocker arm shaft out. ROCKER ARM SPRINGS
Remove the rocker arms and springs.
NOTE
‘all disassembled parts to ensure
correct assembly.
ROCKER ARM BORE |. D.
MEASUREMENT.
Measure rocker arm bore |. D.
‘SERVICE LIMIT: 12.05 mm (0.474 in}
ROCKER ARM SHAFT O. D.
MEASUREMENT
Measure rocker arm shaft O. D.
SERVICE LIMIT: 11.94 mm (0.470 in)
Date of Issue: December, 1978
©HONDA MOTOR CO., LTO. 78 CYLINDER HEAD/VALVE CB650
CAMSHAFT REMOVAL
Remove the pulser generator cover.
Remove one cam sprocket bolt.
‘Turn the crankshaft clockwise and remove the
‘other cam sprocket bolt,
NOTE
Do not
iow bolts to fall into
Remove the camshaft,
NoTe
Suspend the cam chain with a piece of
wire to keep it from falling into the
engine.
Remove the cam sprocket.
CAM BEARING SURFACE
INSPECTION
Inspect the cam bearing surfaces for scoring,
scratches, or evidence of insufficient lubrica-
tion,
Inspect the bearing surface of the camshaft
holders,
6-6 Date of lsue: December, 1978
@HONDA MOTOR CO, LTO >) HONDA
CY CB650
@ cansnarr runout r
Check the camshaft runout with a dil ind
cator. 7
Support both ends of the camshaft with
Viblocks.
@ TELM: 88am (os0ts
CYLINDER HEAD/VALVE nm
CAMSHAFT LOBE INSPECTION
Using a micrometer, measure each cam lobe.
‘Check for wear or damage.
SERVICE LIMITS: IN: 35.6 mm (1.40 in)
EX: 353mm (1.39 in)
CAMSHAFT END CLEARANCE
Using a dial indicator, measure camshaft end
clearance
SERVICE LIMIT: 0.1mm (0.004 in)
Date of Issue: December, 1978
HONDA MOTOR CO., LTD. 0 CYLINDER HEAD/VALVE
CAMSHAFT OIL CLEARANCE
Wipe off any oll from the journals.
Lay a strip of plastigauge lengthwise on top
of each camshaft journal.
Install the cylinder head cover, and tighten
in a crisscross pattern.
Note e a
[Do nat rotate the camshaft when uing
| plinee
TORQUE: 0.8-1.2 kg-m (6-9 ftb)
Remove the cylinder head cover and measure
the width of each plastigauge. The widest
part determines the oil clearance.
SERVICE LIMIT: 0.21 mm (0.008 in)
If the service limits are exceeded, replace the
‘camshaft and recheck the oil clearance.
Replace the cylinder head and cylinder heed
cover if the clearance still exceeds service
6-8 Date of ius: December, 1978
HONDA MOTOR CO, LTD. @ CYLINDER HEAD REMOVAL
Remove the carburetor assembly (Page 4—2).
Remove the exhaust system (Page 5-3).
Remove the cylinder head cover.
Remove the six rubber seals.
@ erove ine cam chin esion bot
Remove te 1 ener eed bl
NOTE ‘
Remove the bolts in 2—3 steps in a crise
(ross pattern to prevent warpage.
@ hn
Remove the cylinder head gasket, dowel pins
and O-rings.
CYLINDER HEAD DISASSEMBLY
=...
eae
CAUTION
[To prevent loss of tension, do not com- |
@ | press the valve springs more than neces-
‘sary 10 remove the cotters.
NOTE
Mark all disassembled parts to ent
original assembly.
@ Remove the valve stem seals.
Date of Issue: December, 1978
HONDA MOTOR CO., LTD.
VALVE SPRING
COMPRESSOR @) HONDA
2 CYLINDER HEAD/VALVE CB650
Remove the carbon deposits from the
‘combustion chamber.
Clean off the head gasket surfaces.
NOTE
CYLINDER HEAD INSPECTION
Check the spark plug holes and valve areas for
cracks.
‘Check the cylinder head for warpage with a
straight edge and a feeler gauge
SERVICE LIMIT: 0.25 mm (0.010 in)
VALVE SPRING FREE LENGTH
INSPECTION
Measure the length of the inner and outer
valve springs.
SERVICE LIMITS:
Inner: IN., EX. 37.9 mm (1.49 in)
Outer: IN.,EX. 43.3 mm (1.70 i
Date of iasue: December, 1978
6-10 HONDA MOTOR CO... LTO. e@ VALVE STEM-TO-GUIDE
4G p) HONDA
€) CB650 CYLINDER HEAD/VALVE «2
CLEARANCE
Inspect each valve for bends, burns, seratches
for abnormal stem wear.
Check valve movement in the guide.
Measure and record each valve stem 0. D.
SERVICE LIMITS:
IN: 5.47 mm (0.215 in)
EX: 5.45 mm (0.214 in)
Measure valve stem runout.
SERVICE LIMIT: 0.05 mm (0.002 in)
Measure the valve length.
SERVICE LIMITS: IN. 89.7 mm (353in)
EX. 88.0 mm (3.47 in)
VALVE GUIDE REAMER
Measure and record each valve guide |. D. _97984=2000000
Using a ball gauge or inside micrometer
SERVICE LIMITS: IN. 5.55 mm (0.219 in}
EX. 5.55 mm (0.219 in)
Subtract each valve stem O. D. from the
corresponding guide |. D..to obtain the stem
to guide clearance.
SERVICE LIMITS: IN. 0.08 mm (0.003 in)
EX. 0.10 mm (0.004 in)
NOTE im e
If the stemto-guide clearance excoeds
the service limits, determine if © new
‘quide with standard dimensions would
bring the clearance within tolerance. If
0, replace any guides as necessary and
Jam to fi
If the stemto-guide clearance exceeds the
service limit with a new guide, replace the
valve and guides.
valve guides are replaced (Page 6-12).
Date of Issue: December, 1978
©HONDA MOTOR CO.,LTD. HONDA
CYLINDER HEAD/VALVE “s/) cB6s50
VALVE GUIDE REPLACEMENT
Support the cylinder head and drive out the
guide from the valve port,
NOTE
‘When driving out the valve guide, do not
damage the head.
Install_an oversize valve guide form the top
of the head.
Ream the new valve guide after installation.
NOTE
~ Use cutting oll on the reamer during
this operation.
+ Rotate the reamer when inserting
‘and removing
Reface the valve seat. (Page 613)
Clean the cylinder head thoroughly to remove
any metal particles,
VALVE GUIDE REAMER
07984-2000000
6-12
Date of Issue: December, 1978
HONDA MOTOR CO., LTO. CB650
CYLINDER HEAD/VALVE
@ vaive sear inspection,
REFACING
Clean all intake and exhaust valves thoroughly
to remove carbon deposits
Apply a light coat of valve lapping com-
pound to each valve face. Lap each valve and
seat using a rubber hose or other hand-la
tool.
NOTE
“Take care not to allow the compoun¢
get between the valve stem and guide.
After lapping, wash out the compound
completely and apply 2 coat of engine
oll to the valve face and seat.
Remove the valve and inspect the face.
CAUTION,
The valves cannot be ground. If the
valve face is rough, wor unevenly, or
‘contacts the seat improperly, the valve
‘must be replaced.
Insect the valve seat.
If the seat is too wide, too narrow, or has low
spots, the seat must be ground,
NOTE
Follow the refacer manufacturer's ope-
rating instructions.
SERVICE LIMIT: 1.5 mm (0.06 in)
‘After cutting the seat, apply lapping com-
pound to the valve face, and lap the valve
Using light pressure.
‘After lapping, wash any residual compound
off the cylinder head and valve.
OLD SEAT WIDTH
FLAT CUTTER
‘SEAT WIDTH:
1.2mm
(0.06 in)
1.5 mm (0.06 in)
SERVICE LIMIT:
INTERIOR
CUTTER
OLD SEAT WIDTH 1.2mm
45° SEAT
CUTTER,
(0.047 in)
Date of Issue: December, 1978
@HONDA MOTOR CO., LTD.
6-13 HONDA
z CYLINDER HEAD/VALVE CB650
CYLINDER HEAD ASSEMBLY
ore INNER SPRING SEAT
Install new vale stem seals when AUTEN BERING SEAT
ssembling,
disult
valve guide,
NOTE
To avoid damage to the stem set
the valve slowly when inserting,
ur
Install the valve springs and retainers
wound coils facing the cylinder head,
Install the valve cotters,
‘CAUTION
To prevent loss of tension, do not com
ress the valve spring more than necessary
10 install the valve cotters,
Tap the valve stems gently with a soft ham
‘mer to firmly seat the cotters.
NOTE
‘Support the eylinder head above the ]
‘work bench surface to prevent possible
valve damage. |
Lubricate each valve stem with molybdenum
Je grease and insert the valve into the
STEM SEAL
INNER SPRING
ouTeR
‘SPRING
‘SPRING wren —
& VALVE COTTERS
Date of Issue: December, 1978
©HONDA MOTOR CO,, LTD. € HONDA
cB650 CYLINDER HEAD/VALVE 87
@ crunoer HEAD INSTALLATION
Clean the cylinder head surfaces of any gasket
material
Install the O-rings and dowel pins.
@ Install @ new head gasket.
Loosen the cam chain tensioner lock nut and
pull the tensioner up.
Tighten the lock nut.
Install the cylinder head assembly.
@ Tighten the cylinder head bolts in the
sequence shown.
NoTE
Tighten the bolts in 2—3 steps.
* Tighten the 6 mm bolt.
ToRQUES:
8 mm bolt: 2.4-3.0kgm (17-22 tb)
6 mm bolt: 1.0—1.4 kg-m (7—10 feb)
Install the rubber seals.
Date of Issue: December, 1978
HONDA MOTOR CO., LTD. a CYLINDER HEAD/VALVE
CAMSHAFT INSTALLATION
Lubricate the camshaft bearings with molyb-
