MODEL: S © INVERTER OPERATION MANUAL New Version SUITABLE MODEL : SINGLE PHASE 200V C LASS THREE PHASE 200V/400V CLASSPREFACE Thank you for your purchase of LS600 IGBT space vector inverter, The main features of LS600 inverter are beautiful appearance, handy, perspicuous interior construction, complete function, simply operation, and noiseless. In order to sufficient bring into fully play its function, please refer to this operation manual before using. This inverter uses advanced IGBT silent design combining with vast technology over the years to complete the IGBT space vector inverter for industry use. Expect you will be satisfy with our LS600 and advise us for your further requirements at all times.SAFETY SUMMARY © To prevent any injury of member or damage of equipment, please follow the descriptions in this manual before using or operating this machine. © Read this manual detailed before installation or operation. Call us for solutions if any question presents. © Put the manual near the equipment or machine for convenient to consult. SAFETY SYMBOLS CAUTION WARI G, DANGER INHIBIT SYMBOL DESCRIPTION Describes a procedure which, if not performed correctly, could Gammon result in damage to data, equipment, or systems. > OFF Describes a potential hazard that could result in injury or death : ora procedure which, if not performed correctly, could result in warne — injury or death, > Describes an action which, if disobey the regulation, could result in injury or death to members, or damage to equipment. wert © The operators mentioned in this manual include: maintenance technical personnel, installation technical personnel, and practiced operators Please refer to the descriptions in P. 60 ~ P. 64 of this manual, or document file "TCF NO: INV-1-1998 DATE: FEB. 2, 1998" to see the standards of EMC and EMI that satisfy CE-conformity, The document has two copies: one is for our company and the other is for SGS United Kingdom Ltd. -2-Operate the inverter by professional technical personnel, which is familiar with the parameter setting, installation, and wiring assembly of the inverter, to avoid creating any danger accident. n Fix the inverter on the flat wall using the screw specified on P. 8~P. 10 with appropriate shielding, to avoid the damage causing by unpredictable strike when operating. . Be sure to ground the ground terminals © of the inverter and the motor. = Install an appropriate magnetic-contacted breaker in the power side of every inverter. wu The DC voltage of the main circuit of the inverter is higher than 630VDC (400V class) or 325VDC (200V class). Do not touch the interior circuit of the inverter to avoid the danger of clectric shock. a Cut the power supply off and confirm that the charge indicator is off, and then be sure there is not any DC voltage measured by multimeter between terminals P and N before maintenance and examination. _ Do not touch the terminals of the inverter because there is still high DC voltage inside the inverter even when the operation switch is off ~ Confirm the safety of the motor or the machine system before setting the output frequency more than 60 Hz, © ‘Tum off the power supply of the inverter if do not use it for a long time. 10.Do not turn on/off the inverter by throwing in or cutting off the power supply.© contents Ceoe @ Safety summary Precaution .....- Contents ... 1. Initial confirmation mode of Ls600 ... 1-1 Nameplate description. 1-2 Type designation... 2. Installation method 2-1 Installation site ._.... 2-2 Installation direction and space 2-3 Terminal cover fixing/removing and terminal | Bestia mamas Pg 2-4 Inverter cover fixing/removing of 7.5HP class or above _..P. 10 2-5 Inverter cover fixing/removing of SOHP class or above Pp 14 3. Wiring method ... 3-1 Single phase main circuit wiring 3-2 Three phase main circuit wiring __ 3-3 Three phase main circuit wiring 8-4 Attention matters for wiring .. 3-5 Wiring gauge application list of main circuit and control circuit ........ 3-6 Attention matters for wiring of control circuit - 3-7 Wiring of main circuit and control circuit --- 4. Description of control terminal and DIP switch J1.... P. 20 4-1 Position of control terminal and DIP switch J1 ------------ P20 4-2 Description of control terminal wiring 4-3 Wiring specification and method of contro! terminal. 4-4 Description of control terminal 4-5 Attention to the following prompts .... 4-6 Description of DIP switch J1 4-7 Step description... 4-8 Construction of DIP switch circuit P.25~P. 27 Ree -4-ee @ © @ ee 8e88Ee8 CONTENTS 6 5, Operation .... iemrecacearmnenseenes PRO 5-1 Important point checking before revolution. P28 5-2 Operation panel explanation _P.29 5-8 Pre-revolution setting P29 5-4 Testing revolution . P29 6. Parameter setting method. . P30 6-1 Parameter setting steps and descriptions. > 30~P, 50 7. Protection function ................-...22-.----.2- -- P51 P,51~P, 52 P53 7-1 Fault display........... re 8. General breakdown exa 9. Maintenance and examination -P.54 9-1 Attention matters of maintenance and examination......P. 54 9-2 Inspection items .. P54 9-3 Insulation testing . P55 10. Synchronous running wiring connection method... P. 55 10-1 Synchronous running of DC 0~S5V signal .. P55 10-2 Synchronous running of DC 0O~10V signal -P.55 11. Choosing of braking resistance and braking unit .. P. 56 12. Appendage specification ................222..02200::00e 12-1 Water-and dust-tight type side cover. 12-2 Keypad auxiliary box 12-3 Extended line .....00..censsesssewccesneeereeenere 13. Function table........ 14, CE-conformity declaration. 15. Installation condition... 16. Testing SpechOatiOnh 2. ncccccaccccwenvecicarsnnraenarnae . 17. Technical rationale .__.........--...---.-----e-2-1-eeeeeee P64 P.59~P, 60 P.61~P, 646 INITIAL CONFIRMATION MODE OF Ls600 applied, itcould result in the damage of the tmverter or injury of members. A Please check the specifications after unpacking. If incorrect voltage source is CAUTION 1. Initial confirmation mode of LS600 y after Please use following methods for checking immedia receipt of our LS600 inverter: © Does its specification same as your order? © Does it oveur any damage during transportation? If you have any question, please contact with our company or our distributor immediately There is a nameplate in right side of every inverter for user to distinguish the specifications such as input/output voltage, serial number, ete. Inspection for the specification that your order 1-1 Nameplate for three phase inverter Model. —————>} Input specification —> Output s ion >| Manufueturing —5| serial number Iypedesigmtions LS 600-2001 MODE : LS600-2001 INPUT : AC 3PH 200-240V 50/60Hz OUTPUT : AC 0-240V L7KVA 4.54, SER NO : LCA 000001 Inverter Model Voltage class 2 = 200-240 Maximum output capacity 4° 380-100 0-3 L2HP 020 ~ 20HP 0O1-1HP 025 ~25HP 002=2HP 030 =30HP 003-3HP 040=40HP 005~ SP 050 ~ SOHP 007~7.51IP 060 6OHP 010-10HP 075-75HP 015-15HP 100 100HP ~6-INSTALLATION METHOD 8 1-2. Nameplate for single phase inverter Model ———————> ]_ MODE : LS600-20-58, Input specification ——> } INPUT : AC 1PH 200-240V S0/60H2 Output specification —> | OUTPUT: AC 0-240V 1.2K VA 3.0A Manufacturing ———» } SERNO: LCA 000001 serial number ‘Type designation: (MODEL ) LS600-20-58 Inverter Model \__ Single phase power supply Voltage class 2 = 200-240: L— . 2HP O01S = 1HP 0028=2HP AN om al he mas he fotoning etree. oud elm damage se iheaguigmath cd encarta cramer ORTON 2. Installation method 2-1 Installation site Please keep away following site 9 © Sunshiny site © With erosive vapor, liquid site INSET © With dust, iron powder site © Surrounding temperature less than -10 degree C or higher than AO degree C site © With electric magnetic interfere site © Vibration site © With wind/rain, water drop, humidity site © Above sea level 1000M site© instaLtation METHOD 2-2 Installation direction and space 1. This is a hanging on wall type inverter, please use Md screw to vertically fix inverter on wall or circuit wiring board 2. Please install according to following diagram to keep proper cooling space at inverter surrounding as revolving inverter will cause thermal. 3. Remove the side covers on both sides of the inverter for ventilating when ambient temperature is more than 40 degree C 4. Refer to the following diagram and the descriptions in item (5) for all 600 series inverter. Suggestion to install the inverter in ciscuit witing board with cooling fan device below 40 degree C surrounding temperature. (Refer to the right diagram.) 6. If the inverier installs extra braking. resistor, it may cause instant high temperature. Please strictly select site to install the braking resistor, or install a fan for cooling The minimum installation distance between the inverter and the wall (Refer to the above diagram.) At AQ Bt B2 LS600-20-5, 2001, 2002, 2003, 2005 | More | More | More | More LS800-20-5s, 20018, 20025, than | than | than | than LS600-4001, 4002, 4003, 4005 10cm | 100m | 5cm | Scm More | More | More | More Ls600-2007, 2010, 2015 a the than | th than LS600-4007,4010, 4015, adem | adem | 10cm | Oem More | More | More | More Lsp00-2020, 2025, 4020, 4030 than | than | than | than 30cm _| 30em | 150m | 150m LS600-2030, 2040, 4040, 4050 than | than | than 40cm | 406m | 20cm | 200m Ls600-2050, 2060, 2075 More | More | More | More Ls600-4060. 4075 than | than | than | than More | More | More | Se 50cm | 500m | 30cmINSTALLATION METHOD e Failure to observe the demenids above oan resull in overheating of the wmverier and damage of the equipment. WARNING 7, The installation site should be well ventilated and far away from inflammable materials. 8, Suggestion fo install the inverter in cireuit wiring board with cooling fan deviee below 40 degree C surrounding temperature. 9, Ifthe inverter installs extra braking resistor, it may cause instant high temperature, Please strictly select site to install the braking resistor 2-3 Terminal cover fixing/removing and terminal position 1, The following is specification for 0,5HP ~ SHP inverters (single phase or three phase). For removing, grasp the terminal cover at Q on both sides and then lift in the direction of @. Or aim the screwdriver at the bution of one side and push it inward to open the cover. For fixing. reverse the method Refer to the description in chapter 3 to see the connection position of power supply terminals. 3.Dimensions in mm. Use at4 screws tofix the inverters eaTEN (UNIT: mim) Sue ae 7) Sk hee] 2 re es Model AOE Ef Oa | igh: [Pome soto L9600-20-5 19500-2001 Approx weight ‘LS600-2002 1$600-4001 ¥ tama ent) | cao] nwa] ss} 3 | 3600-20015, LS600-2002S. 5600-2003 L$600-2005 5 a Ls¢00.#002 [3600-4005 145 | 128 | 200] 188] 160] 153] 2.6 30 04 M4© instatation meTHOD 2-4 Cover fixing/removing of inverters more than 7.5 HP 1. The specifications are suitable for the following ranges 200V ~ 240V, LS600-2007 ~ 18600-2050 380V ~ 460V. LS600-4007 ~ LS600-4050 For removing, turn the serews counterclockwise using type 107 cross-serewdriver. And tum the screws clockwise for fixing. Cross type, Ma serew Lift the cover after loosening the 4 screws 2. Refer to the description in chapter 3. items 3-2. connection position of power supply terminals. 3. Dimensions in mm. ‘CAUTION -3 10 see the onnoaanon ‘Use M6 sorews to fi, the inverters, Ls600-2007 18600-2010 Ls600-2015 1600-4007 | 245] 194| 370] 252] 172] 175) 11.0] 13.0] 4.9 | m5 Ls600-4010 1600-4015 Ls600-2020 600-2025 Ls600-4020 Ls600-4025 | 273) 215| 523] 500] 188] 175) 17.0] 200] 20 | m5 Ls600-4030 Lsep0-2020 {600-2040 Ls600-2050 1600-4040 | 290) 239 560 835) 215] 203] 21.0] 25.0) 27 | Ms Ls600-4050 -10-INSTALLATION METHOD @ 2-5 Cover fixing/removing of inverters more than 50 HP 1. ‘The specifications are suitable for the following ranges 200V ~240V, LS600-2060 ~ LS600-2075 B80V ~ d60V, LS600-4060 ~ L$600-4075 turn the screws counterclockwise using type 107 cross-serewdriver. And turn the screws clockwise for fixing For remov Cross type, M4 screw Lift the cover after loosening the 4 screws 2. Refer to the description in chapter 3, items 3-2, 3-3 to see the connection position of power supply terminals 3. Dimensions in mm se 9 Tom Ls600-2060 LS600-2075 Ls600-4080 LS600-4075 SE [ME l-© wirine metHop The input power supply terminals (R. ST) can not connect oppostiey to the motor output terminals (U, VW). Failure to observe the demands could result inthe ere explosien of the inverter: lead toa fire, injury or death to mambers, and damage to equipment. 3. Wiring method 3-1 Single phase main circuit wiring diagram (8600-20-58 . LS600-20018 , LS600-20028 ) MCB AC Input 200~240v —S bo 2 Single phase power input JAN 1. The single-phase series provide only DC power supply terminals P.N but not the braking units, CAUTION 2, Ground the inverters fo prevent the danger of lightning struck and electrical shock 3. Only 200V-~240V, 1/2 HP, | HP and 2 HP inverters produced for single phase series, 3-1-1 Terminal wiring diagram for single phase inverter > 7 ‘Symbol = ti] 12] 2 [e [x Julv[w eo ea AC Ae put Euan nia Do poner snp BN | sto70e, can cwmoct = MOTOR ‘oatevng int Ouiou teminat AC single phase power supply usvw, | comectto 220 tes nae etn 3-2 Three phase main circuit wiring diagram (LS8600-20-5, LS600-2001, LS600-2002. LS600-2003. LS600-2005, LS600-2007, LS600-2010, LS600-4001, LS600-4002.L$600-4003, LS600-4005, LS600-4007, 600-40 L0 ) AC three phase power supply -12-WIRINGMETHOD @ builtin Refer to P. 56 for choosing the correct resistance and wattoge. jr 1. The braking circuits of 2007 and 4907 ifree-phase series that more than 15 HPare not 2. Ground the inveriers 10 prevent the danger of tightrang sirack and electrical shock. CAUTION 3-2-1 Terminal wiring diagram for three phase inverter [Svmvoi [ESBSseistion Toe pave poner eu Ace RST | gunna Poneronrhy ce Output | PPr | eesor un tho bread tnt but TVW, | Ouipat terminals connect AC three phase resieter unit to tise phrase motor power supply (optional, refer to P58) 3-3 Three phase main circuit wiring diagram (LS8600-2015, LS600-2020, LS600-2025, LS600-2030, LS600-2040, LS600-2050, LS600-2060, L$600-2075, LS600-4015, LS600-4020, LS600-4025, LS600-4030, LS$600-4040, LS600-4050, LS600-4060, LS600-4075 ) AC three phase power supply DN 1. The braking cireuits of 200 and 400V three-phase series that more than 15 TIP are not built-in. Refer to P. 56 for choosing the correct CAUTION fesistance and wattage 2. Ground the inverters to prevent the danger of lightning struck and electrical shock. 3-3-1 Terminal wiring diagram for three phase inverter [Sunt [SeSSAIGR RST [Tee phase power sunply temnals PN [DC power supoW can connect to a Rs T U VW txaking unt, but can not connect to P the braking unit diet N O1S19] Bw [STS] EH Jownnetann TVW, [Ouiauttorminale connoatto tae e ® Phase motor EE [2] a]© wirine metHop Refer (oP. (1 ~P. 64 to see the wiring spocifisations that CE confirmed 3-4 Attention matters h for wiring L. Main cireuit wiring L. The electric power input terminals R. S. T and output terminals U. V. W (Connected to the motor) can not be wrong connected absolutely. Otherwise. it will occur the strictly damage of the inverter. 2. It can not use the components of LC. RC noise filter and power capacitor at output terminals of the inverter 3. The main circuit wiring of the inverter must keep away from the signal wire of other control equipment such as PLC to avoid any bad interference. CAUTION 2. Ground connection 1, Please use third kind grounding (below 10 Q) method to ground the grounding terminal®. 2. Absolutely avoid sharing and using ground pole and ground connection of the welder and power machine, and keep away from drive wiring of big, power equipment. 3. Ground connection of multiple inverters as the following diagram. q| Q Q (Good = — (B)Good = (C) Poor 3. Breaker of main circuit wiring magnetic contactor It needs at least to insiall a magnetic contact breaker or magnetic contact protection circuit between input terminals R. S. T of the AC main circuit power supply and Ls600. * Please adjust the sensitive current of fault motion prevention more than 200 mA and the motion time more than 0.1 sec when using electric leakage breaker, 4. Surge absorber Please shunt wire peripheral equipments of the inverter, such as coils of magnetic contactor, relay, and magnetic valve, with absorbers to prevent noise interference. Please refer to the following table for surge absorber usage i Specification of surge Voltage Use object abesiber Large capacity coll except soy | far‘elay AC250V 0.5ui2002 Controlling relay AC250V 0.1ut1000 seov | Ditto ACBOOV 0.5uf2200 -14-WIRINGMETHOD @ 3-5 Main circuit and control circuit wire gauge application list © Verity that the input power supply voltage must the same as the specification of the inverter before wiring © Choose the terminal screws and wires according to the electrical statute. Then serew the screws tightly © ‘the wiring of the input power supply terminals does not influence the phase sequence. But the phase sequence of the output terminals U. V. W will influence the rotational dircetion of the motor; Interchange aay two phases of the wiring for alteration. © Proceed the wiring procedure after cutting the power sourze off to guarantee the operation safety @ Install extra m CAUTION netic contacted breaker at the input side of the power supply to prevent DANGER the bomb out of the inverter or the rise of a fire Table (1) © Ground the inverters to prevent the danger of electrical shock or a fre. [einem 2 20-5 [2001 [2002 [2003] 2005 [2007 [2ot0 [201s [2020] 2005] 2000] 2040] acs0] 2060] 2075, pacity routi-200y 94/5 J784] 1.5%. | 22%, | 8%5 B57) 789] Mg] 1/20)" Spa) 250] $40 | 9750 | M50 [74 ewan | 5 [10 | 5 | 2 60 | 60 | 75 | 125 | 160] 175 | 22s | 250 | 00 | 400 seaattieng (nn) 20 35 55 | 80] 14 | 22] 22 | 36 | 60 | 80 | 100 | 150 Wai cel er ae Na NS wo Me mito ie oe inn) (0.128~0.5(25~20ANG) Ft corte ine Plugin (Refer to P 2 ifor description) Table (2) [conens =] 4001 4002 | 4003] 4005] 4007 | 4010] 4015 [4020] 4025] 4080] 4040] 4050] 4060] 4075 capacty Kwpso0v [275 [15 | 22% | 87% [5 ol 7.%) 1g |15/pof'8Sing| 22/0] 3049] 37/0 | $90 57g, recercawee [5 [10 [6] 20 | 2% | 50 | 60] 100 | 125 | 150] 175 | 200 Senter sig (Om) 20 35 | 55 4 2 3 80 fan erst screw sz Ma NS M6 Me mio Mie gauge amet) 0.128-0.5(28 —20AWNG) xo cortal ire Plugin (Refer to P 21for description) Table (3) Canary 2 0.55 | 20015 J 20028 | 20085] 2 Capacty KwtP2000 [24g 5]0.75, 9|15, 5] 22% 9 Table (1) is for 200-240V class three Fara oT phase power supply. nase NCBA) 40 | 15 | % | 90 Table (2) is for 380-460V' class three cece ing (0) 20 as phase power supply Se 7 Table (3) is for 200-240V class single eee phase power supply Trae (om) | _0.128~05(26~20AWO) Foot cortal ine | Pugs ister to Ror aeseroton)© wirine metHop 3-6 Attention matters of control circuit wiring 1. The conirol signal wire must separate with the power wiring to prevent fault motion 2 The analog signal for frequency setting must use separating twist wire with well grounding 3. The length of control signal wire must less than 10 meters. The wurning relay does not provide the power falive heaping function ft needs to make breakdown detection, pleace extra install programmeble controller wiih power fatiure keeping friction at extenor CAUTION 4, Wiring diagram for open collector output terminals Figure A:Wiring for DC power supply (Romar ~ rematics) DRA roe DC paver supply MAX 24V/180mA oc Gate E ~ ¢ power supply ae MAK BAY SHA Figure B.Wiring for AC power supply O.1uF/260vAG DRA ir © hely Gr rene pe AGzIY AC powor supply fits © Wwaxesovrtsoma oe Remark 1 It needs to extra install a surge absorbing diode between ihe coil terminals of relay in figure A. Remark 2. The maximum current of driving relay is 150 mA, Remark 3, The maximum voltage for driving in figure A is DC 240 and the maximum voitage for driving in figure B is AC 2501. Remark 4. Terminals DRC, DRA in figure A are for positive connection inpua, and terminal DC is for negative connection input 18.