F-RENIC 5000G9S/P9S High-performance, low-noise inverter 200 V 0.2 - 22 kW (G9S series) 7.5 - 22 kW (P9S series) 400 V_ 0.4 - 22 kW (G9S series) 7.5 - 22 kW (PQS series) INSTRUCTION MANUAL This instruction manual is shipped with the inverter and equipment, and is provided for the convenience of the end user. If installing the inverter to an inverter switchboard or other equipment, please make sure that this instruction manual is accompanied with the inverter. 1 The contents of this manual are subject to changes for improvement without notice. Fuji Electric Co., Ltd. i47-0231Contents ad 9. Function 9-1 Function table .. Safety Precautions . eee $2 Description of functions ... - 28 . gral rots ies eae * $40, Maintenance and Inspection . a2 luct inquiric nd we information .3 10-1. Daily inspection = 32 Product warranty ... 3 10:2 Perlodic Inspection a 10-3 Megger test .. 43 + Construction and Handling ... 4 10-4 Measurement points and meters ..., 44 4-1 Part names 4 10-5 Replacement parts .... + 45 4-2 Handling 15 43 Storege condition .. | 11. Troubleshooting 45 11-1 Protective function 45 3. Installation .. .7 11-2 Troubleshooting .. + 8 5-1 Installation environment .7 H 5-2 Installation method . 7 12, Appendix ae 12-4 Standard specifications 4 . Wiring Procedures a) 12-2. External dimensions .. 56 6-1 Main circuit wiring and ground 12-8 Control block diagram ... . 58 terminal wiring ae 12-4 Terminal identification and 6-2 Control circuit wiring . function 59 6-3. Notes when wiring .. 12-5. Optional equipment . 61 64 Basic wiring diagram . 12-6 Main circuit components and wire sizes ... ++ 62 Inverter Operation .. 7-1 Pre-operation inspection Function Code Table 7-2 Operation method . 7-3 Check operation and check points ... 17 Keypad Panel Operation 8-1 Component identification . 8&2 Keypad panel operation 83. Explanation of displays . &4 Explanation of keypad panel ‘operation1. Safety Precautions WARNING, CAUTION AND NOTE WARNING: Denotes operating procedures and practices that may result in personal injury or loss Of lie if not correctly followed. CAUTION: Denotes operating procedures and practices that, if not strictly observed, may result in damage to, or destruction of the equipment. NOTE: Notes call attention to information that is especially significant in understanding and operat- ing the equipment. WARNING, CAUTION AND NOTE PARAGRAPHS WITHIN THIS INSTRUCTION The following paragraphs list some general safety reminders and safety recommendations to be followed when operating or installing this equip- ment, These safety precautions will be repeated throughout this instruction book where applicable, WARNING - MECHANICAL MOTION HAZARD: Inverter systems cause mechanical motion. It is the responsibility of the user to insure that any such motion does not result in an unsafe condition, Factory provided interlocks and oper- ating limits should not be bypassed or modified. WARNING - ELECTRICAL SHOCK AND BURN HAZARD: When using instruments such as ‘oscilloscopes to work on live equipment, the coscilloscope’s chassis should be grounded and a differential amplifier input should be used. Care should be used in the selection of probes and leads and in the adjustment of the oscillo- scope so that accurate readings may be made. See instrument manufacturers instruction book for proper operation and adjustments to the instrument. SEE ECP eee WARNING - FIRE AND EXPLOSION HAZARD: Fires or explosions might result from mounting inverters in hazardous areas such as locations where flammable or combustible vapors. or dusts are present. Inverters should be installed away from hazardous areas, even it used with motors suitable for use in these locations. WARNING - ELECTRICAL SHOCK HAZARD: All motor bases and equipment enclosure hous- ings should be grounded in accordance with the National Electric Code or equivalent. The inverter leakage current to ground is higher than 3mA. VDE 160 prescribes two ground wires or a wire cross-section of at least 10 mm, | WARNING - MOTOR OVERSPEED HAZARD: With 400 Hz inverter output possible, the inverter could cause the motor to run up to 6 - 7 times its base speed. Never operate the motor above its top mechanical speed or a catastrophic ire may occur. WARNING - ELECTRICAL SHOCK HAZARD: Do not touch the electrical parts of the inverter when the power supply is connected, and after the power supply has been disconnected wait at least “CRG” lamp tums off before touching the inverter, WARNING - MOTOR OVERSPEED HAZARD: Bias Is operational when the data of Function No “00” is 1 or 2. When the inverter does not have a RUN command, the reference frequency will flash on the display. When Bias is opera- tional and the speed reference is zero, the display will flash zero, When a RUN command is given, the motor will run at the Bias setting even though zero is flashing on the display. WARNING - STRAIN HAZARD: Improper lifting practices can cause serious or fatal injury. Lift only with adequate equipment and trained personnel.CAUTION: Do not connect power supply volt- age that exceeds the standard specifi voltage fluctuation permissible. If excessive volt- age is applied to the inverter, damage to the internal components will result. CAUTION: Do not connect power supply to ‘the output terminals (U, V, W). Connect power supply only to the power terminals CAUTION: Do not connect power supply to the braking resistor connection terminals (P(+)- D8). Never short-circuit between P(+)-N(-) or P(+)}-DB terminals, and do not connect any resistance with a resistance value less than the standard application braking resistor. CAUTION: Do not connect power supply to the control circuit terminals. CAUTION: For RUN and STOP, use the FWD- CM (forward) and REV-CM (reverse) terminals. Avoid using a contactor (ON/OFF) installed on the line side of the inverter for RUN and STOP. CAUTION: Do not use a switch on the output side of the inverter for ON/OFF operation. CAUTION: Use only power capacity within the inverter capacity range of 1.5 times to 500 KVA. If a power capacity greater than 500 KVA is to be used, install a reactor (ACR or DCR optional). CAUTION: Do not connect filter capacitors on the output side of the inverter. CAUTION: Do not operate the inverter without the ground wire connected. ‘CAUTION: If the inverter’s Fault Alarm is acti- vated, consult the TROUBLESHOOTING sec ion of this instruction book, and after correcting the problem, resume operation, Do not reset the alarm automatically by external sequence, etc. CAUTION: Motor Thermal Overload protection must be provided, either by motor thermoswitch, motor overload relay, or inverter electronic thermal overload. CAUTION: Because the ambient temperature greatly affects inverter life and reliability, do not install the inverter in any location that exceeds the allowable temperature. Leave the ventilation cover attached for temperatures of 40 degrees C or below, and remove the cover for tempera- tures of between 40 and 50 degrees C. If the cover needs to be removed, another type of enclosure may be required for safety purposes. ‘CAUTION: For inverters without an internal DB transistor, the external braking resistor cannot be used except for inverters below 7.5 KW. (For inverters greater than 11 KW, a braking unit and braking resistor are required.) CAUTION: When using an external braking resistor with inverters of less than 7.5 KW, first remove the inverter internal braking resistor terminals from P(+) and DB, then connect the external DB braking resistor to the P(+) and DB terminals. The internal braking resistor terminals that have been removed must be protected with insulation. CAUTION: Be sure to remove the desicant 22 kW ~ Product type: FRENIC5000 © Inspect visually if during shipping the unit have got any damage or disconnection on the parts ‘or bent on cover on main unit panels. 3+1 Product inquiries and warranty information If you have any troubles or questions regarding the inverter, please make a note of it and contact, the nearest Fuji sales office or the distributor where you purchased the unit. 3-2 Product warranty This product is guaranteed against defects in workmanship for 18 months from the manufactur- ing date indicated on the nameplate. However, the troubles caused by the following reasons are not covered by this warranty even in warranty period. @ Problems caused by incorrect operation or by unauthorized repairs or modifications (a) Inverter type (b) Serial No. (c) Date of purchase (d) The nature of the trouble (for instance, the location and extent of damage, the point which is unclear or the circumstances under which the malfunction occurred) @ Problems resulting from using the inverter in the range outside the standard specification @ Damage to the inverter after purchase or during delivery @ Damage caused by earthquakes, fire, floods, lightning, abnormal voltage fluctuations or other natural disasters and secondary disasters4, Construction and Handling 4-1 Part names 0.2 kW - 0.75 KW Cooling fins 1.5 kW -3.7 kW Keypad panel fixing screws Ventilation cover 5.5 kW-7.5 kW Keypad panel fixing screws Cooling fans 11 KW - 22 kW. Keypad panel fixing screws,4-2 Handling @ Removing the inverter cover Loosen the inverter cover screw or screws (1 4-2-1 and 4-2-2. The cover can be removed and screw for models rated at 3.7 kW or less and 2 installed with the keypad panel stayed on the screws for models rated at 5.5 kW or higher), cover, and then remove the cover as shown in Fig. Fig. 4-2-4 Fig. 4-2-2 @ Removing the keypad panel Loosen the two keypad panel fixing screws If the optional connection cable (sold separate- and then remove the keypad panel as shown in ly) is used, remote control operation is possible. Fig. 4-2-3. Fig. 4-2-3 Fig, 42-4@ Transportation Be sure to hold the main unit when carring the inverter. Caution It you hold the cover or other parts, the inverter may be damaged. Because the inverter cover is made from plastic, be careful not to apply too much force to It during transportation. 4-3 Storage condition ‘Store under the conditions listed in Table 4-3-1. Table 4-3-1 Storage condition Hem Conditions ‘Ambient aa Avold places where temperature | “10 - *80°C | sudden changes in temperature Occur Storing 20 - +65°C | which could cause temperature “1 ‘condensation or Relative oa humidity 20 - 90% "2 ‘The place should be away from direct sunlight and free from dust, ‘corrosive gases, inflammable Environment | gases, oll mists, steam, dripping water or vibration. Salty environments should preferably be avoided. “1 The storing temperature indicates short-term tem- perature conditions for transportation. *2 Condensation or freezing may occur in places where large variations in temperature occur, even if the relative humidity is within the specified range. Such places should be avoided. @ Do not place the inverter directly onto the floor. It should always be placed on top ofa stand or shelf. @ I the inverter is being stored in a less-than- ideal environment, cover it with a plastic sheet to protect it @ I you are worried about humidity affecting the inverter, place some desiccating agent (such as silica gel) into the inverter, and then cover it as, explained in @ above.5. Installation 5-1 Installation environment Install the inverter in a location that meets the following requirements: - The ambient temperature is between ~10°C and +50°C (+14°F to +122°F). (Remove the venti- lation cover when the temperature exceeds +40°C [+104°F}.) ~ The relative humidity is between 20% and 90%. ‘Avoid any location subject to condensation, freezing, or where the inverter would come in contact with water. ~ Do not install in any location subject to direct sunlight, dust, corrosive gas, inflammable gas, or oil mist. 5-2 Installation method @Place the inverter vertically so that the FRENIC5000G9S" or the "FRENIC5000P9S” letters can be seen at the front, and then bolt it firmly to a steady structure. - The invertér should be installed at an elevation below 1000 meters (3281 feet) and vibration should be less than 0.66. INSTALLATION MOUNTING CLEARANCE CAUTION: Because the ambient temperature greatly affects inverter life and reliability, do not install the inverter in any location that exceeds the allowable temperatures. @ The inverter will generate heat during opera- tion. Allow sufficient space around the unit as shown in Fig. 5-2-1 to ensure adequate venti- lation. Caution Do not install the inverter upside down or horizontally. ‘Caution Because the air heated by the inverter is let out upwards by the built-in cooling fans, do not place the inverter underneath low heat resist- Fig. 5-2-1 Installation direction & mounting space Caution @ The cooling fin temperature will reach around 90°C during operation. Please use thermo- stable material for the inverter mounting plate. For models of 7.5 kW or less, the tempera~ ture of the braking resistor may become as high as 180°C, so the inverter should be installed on a metal mounting plate.@ If placing the inverter in a inverter panel, be sure to allow adequate ventilation to prevent ‘the ambient temperature for inverter from be- coming over the specified temperature. Do not place the inverter into small enciosed areas which do not allow proper ventilation. 1 t Air Air (a) Horizontal placement © When two or more inverters are installed in an inverter panel, locate them side by side in order to avoid the influence in terms of heat genera- ted by other inverters. If the inverters must be installed in a vertical row, provide a partition plate between them to prevent the heat from the lower inverter from affecting the upper inverter. I pate I Pane Air ue {b) Vertical placement Fig. 5-2-2 Installation method for two or more inverters @ The inverter is prepared for installation to an inverter panel at the time of shipment. However, if an optional mounting adapter is added, it can be used as an externally-cooled inverter. With externally-cooled inverters, the cooling fins which removed up to about 70% of the Internal radiation _"\ gross generated losses operate outside the panel, thus making it possible to reduce the heat dissipated inside the panel. However, do not place the outside cooling fins at the places where they could become clogged with waste threads or dust with moisture. | Sxternal radiation (70%) (30%) Iq Inside air 1 Cooling fan 1 Outside air Installation adapter Fig, 5-2-3 Installation method for externally-cooled inverters6. Wiring Procedures Remove the inverter cover to expose the terminal block. Pay attention to the following point during wiring to avoid making incorrect connections. Caution @ Always connect the power supply to the main power supply terminals R, S, and T. Connect- ing the power supply to any other terminals will damage the inverter. @ Be sure to make the ground connection in order to prevent accidents of electrical shocks or fire and to reduce noise. @ Always use crimped wires to connect the terminals and wires for high reliability. @ Once the wiring has been completed, check the following. (a) Have all wires been connected correctly? (b) Have any connections been omitten? (c) Are there any shorts between terminals and wires or to ground? @If changing the wiring after the power has been turned on, note that it takes some time for the smoothing capacitor in the DC section of the main circuit to be fully discharged. To avoid danger, wait until the charge lamp has been switched off, and then use a circuit tester to check that the voltage has dropped to a safe level (25 V DC or lower) before changing the wiring. Furthermore, sparks may be generated when short circuit occurs with some voltage re- mained. To avoid this, wait until the voltage has disappeared before doing any work. 6-1 Main circuit wiring and ground terminal wiring Table 6-1-1 Explanation of main circuit terminal and ground terminal functions Terminal Symbol | Terminal Name Explanation RST ager Connect 3-phase power supply. uvw Inverter output terminals | Connect a S-phase motor, Peeereeee Pr, Pte) DC reactor connection | Connect a power factor correcting DC reactor (option) Pt), 08 External braking resistor | Connect an external braking resistor (option). (7.5 kW or less) PCH) foternal braking unit | Connect an external braking unit (option) EG) Inverter ground terminal | Ground terminal for inverter chassis. (1) Main power supply terminals [R, S, T] @ Connect the power supply to the main power supply terminals R, S and T via a circuit braker or a leakage current braker. There is no need to match the phase when connecting. @ Its recommended that the main power supply is fed to the inverter through a magnet con- tactor to prevent further problems or damage to the inverter in the event of a failure. Caution @ Do not start or stop the inverter by turning ‘the main power switch on or off. Use the control circuit terminals FWD and REV or the RUN and STOP keys on the keypad panel to start and stop the inverter. @Do not connect the inverter to a single- phase power supply. Ifa single-phase power supply must be used, use an inverter dedi- cated for single-phase.(2) Inverter output terminals [U, V, W] @ Connect a 3-phase motor to the inverter output terminals U, V and W in correct order. If the operation commands do not match the direc- tion of motor rotation, interchange any two of the U, V, W connections. (3) DC reactor terminals [P1, P(+)] © These terminals are used to connect an op- tional power factor correcting DC reactor. ‘These terminals are connected by a short- circuiting conductor at the time of shipment from the factory, so remove this conductor before connecting the DC reactor. (Fig. 6-1-1) (4) External braking resistor terminals [P(+), DB] (7.5 kW or less) For the inverters of 7.5 kW rating or less, the built-in braking resistor is connected to the P(+) and DB terminals. If the thermal capacity of the built-in braking resistor is insufficient (if frequent braking or high-torque braking are required, for example}, it is necessary to con- nect an optional external braking resistor to increase the braking capability. (Fig. 6-1-2). @ Remove the terminals of the built-in braking resistor which are connected to the P(+) and DB terminals. insulate the ends of the removed terminals by covering them with tape. @Connect the P(+) and DB terminals of the external braking resistor to the P(+) and DB terminals of the inverter. @ Use two twisted wires with a length of less than 5 meters. (5) Braking unit and braking resistor terminals [P¢+), N(-)] (11 KW or higher) Models which are rated at 11 kW or above do not have an built-in braking resistor. In order to increase the braking capability, it is neces- sary to connect an optionally-available braking unit and a braking resistor. Connect according to the following procedure. (Fig. 6-1-3) @ Connect the P(+) and N(-) terminals of the braking unit to the P(+) and N(-) terminals of the inverter respectively. Use two twisted wires with a length of less than 5 meters. @ Connect the P(+) and N(-) terminals of the braking resistor to the P(+) and N(-) terminals of the braking unit respectively. Use wires with a length of less than 10 meters. If not using the P(+) and N(-) terminals of the inverter, leave them opened. The P(+) and N(-) terminals should never be shorted or connected directly to a braking resistor, as this could damage the terminals. @Do not connect a power factor correcting capacitor or a surge absorber to the output side of the inverter. ® Make sure that the short circuiting conductor between terminals P1 and P(+) in fastend when the DC reactor is not used. Inverter PI Pe) Fig. 6-1-1 7.5 kW or less. Inverter P(+) ba External braking resistor Fig. 6-1-2 Connection diagram 11 KW or more Inverter 1 PCH NC) Braking unit P(+}) DB External] braking resistor | Fig. 6-1-3 Connection diagram —W—(6) Ground terminal [E(G)] The ground terminal should always be con- nected to the ground for safety reasons and to reduce noise. 6-2 Control circuit wiring Refer to Table 6-2-1 (on page 11) for explanations of the control circuit terminals. The connection methods for the control circuit terminals differ according to the function settings. Connect according to the functions being used. (1) Control input terminals The circuit configuration is shown in Fig. 6-2-1. Ifyou use @ contactor for input, use a contactor of high reliability which does not have any ‘closing defects, for example the HHS4PW control relay manufactured by Fuji Electric. Items (2) and (3) below have been wired at the time of shipment for easy operation. (2) RUN and STOP command terminals [FWD, REV) The RUN and STOP command terminals FWD and CM are shorted with a shorting bar at the time of shipment. (Fig. 6-2-2) In this condition, the invertor starts when the RUN key on the keypad panel is pressed, and it stops when the STOP key is pressed, To reverse the direction of operation, connect as shown in Fig, 6-2-3. (3) External alarm input terminal [THR] The THR and CM terminals are shorted with @ shorting bar at the time of shipment. To use the THR terminal, remove the shorting bar and connect a relay which turns off when there is an abnormality in the external unit. (Fig. 6-2-4) Caution @ The grounding wire should be as thick and as short as possible, and it should be con- nected to a grounding terminal which is provided for use with inverter systems. @It is the responsibility of the user or the person installing the inverter to provide proper grounding according to national and local codes. Fig. 6-2-1(4) Analog frequency setting terminals 113, 12, 11, C1] ‘These terminals are used for connecting analog voltage, analog current and frequency setting potentiometer (control). If adding a contact to this circuit, use twin contact relay. However, do not connect a relay to terminal 11. (5) Open collector output terminal ‘The circuit configuration is shown in Fig. 6-2-6. When connecting a control relay, connect surge absorption diodes across the solenoid Coil. For the allowable load, refer to page 60. 6-3 Notes when wiring Take note of the following points when carrying ‘out wiring. (1) Connecting the surge absorbers ‘The sudden changes in current which are caused by the solenoid coils in magnet con- tactors and relays in the control circuit and other inverter circuits may cause surge volt- ages (noise), and such surge voltages can ‘cause malfunction of the contro! circuit and other inverter circuits. In such cases, connect surge absorbers directly actoss the solenoid coil which is producing the surge voltage. (Fig. 63-41) (2) Contro! circuit wiring @ The wires which are connected to the control circuit terminals should be shielded wires or twisted plastic-coated wires of a 0.75 mm? cross-section. (3) Shield covering connection On end of the shield of shielded wires or twisted and shielded wires shall be connected to @ common terminal (CM, CME or 11) as shown in Fig. 6-3-2. ‘The other end shall be left opened. vieys [+ ls JoME Fig. 62-5 Note ‘Terminal CME is isolated from terminal CM or 1. @ SK: Surge killer Fig. 7-3-1 Surge absorber connection diagram @ The control circuit wiring should be kept as far away as possible from the main circuit and external sequence circuit wiring. If the control circuit wiring must cross the main circuit or other wiring, it should be so arranged that the wiring cross at a right angle. @ If long wires are being used, they should be twisted and shielded wires. Corntect shielded wire 23 Frequency setting potentiometer shielded wire Fig. 6-3-2 Connection of the shielded wire covering6-4 Basic wiring diagram (1) 200v/400V___ FRN-G9S 0.2 ~ 22 kW FRN-P9S 7.5 ~ 22 KW. (1) - Power line (*1) Shorted wire (*3) (°4) i ‘, Hone two Sie site Mec ew ea : c0) requency setting input |r" se Frequency setting current input #161) ‘Analogue ra frequency meter 8 Shorted wire (3) | peo co) om (06 a) roy Controt 32) a input a eo an Ke Ka Output terminals ia 1 1) (Open collector) 0 Qe ay «Tee con aa) Digital 09 Ground frequency meter f°? zt (Pulse counter) (*1) Power line voltage must be equal to the inverter rated source voltage. (2) Option ((3) Connected by shorted wire at factory. (*4) G95, 11~22 KW and P9S, 15~22 kW do not have terminal DB and do not have DBR and BU in inverter. Note: Terminal “CME” is isolated from terminal "CM" and "11". 13Basic wiring diagram (2) (2)-1 200v/400v__FRN-G9S 0.2 ~7.5 kW_ FRN-P9S 7.5 ~ 11 KW _ Power factor correcting DC reactor (*2)(*3) Power line (*1) Baer Hae meescn Frequency gating potentio meter ("2) Frequency settin: “wn current (BEA to Soma) [", ‘Analogue frequency meter (*2) O factory. wires. Note 1 “CM” and “11”, Note 2 Control input shipping factory. ut terminals (Open collector) Digital meter Ground frequency (Pulse counter) vane 4 (°1) Power line voltage must be equal to the inverter rated source voltage. tion (*3) In case of connecting “Power factor correct ing DC reactor’, disconnect a shorted wire {*5) between “Pi” to “P(4)". ("4) Inside DB-resistor is connected at shipping {In case of connecting an option DB-resistor, disconnect the wire of inside DB-resistor “P(+)" and “DB", and insulate these two ‘Terminal “CME” is isolated from terminal In case of connecting terminal “FWD” or “THR® with external switches, disconnect the wire which is connected already atBasic wiring diagram (3) (2) -8 200V/400V _FRN-G9S 11 ~ 22 KW_ FRN-P9S 15 ~ 22 kW. Power factor correcting De reactor (23) DB-resistor (*2)("4) DB-unit (*2)(*5) Power line ("1) Keer Hen weenun a a Frequency seting potentio meter ("2) ‘Alarm signal : | (1) Power line voltage must be equal to the Frequency settn ° inverter rated source voltage. Gurrent (BOA to SomA) (03 ('2) Option ((3) In case of connecting “Power factor correct- ing DC reactor", disconnect a shorted wire (C6) between “Pi” to “P(+)” (°4) Do not connect DB-resistor directly terminal inverter “P(4)", "N(-)". Care polality DB-unit at connection. Note 4 Terminal “CME” is isolated from terminal "CM" and “11”. Note 2 In case of connecting terminal “FWD” or “THR” with extemal switches, disconnect the wire which is connected already at shipping factory. ‘Analogue frequency meter (*2) Control input 2» |} Output terminals [J] (Open collector) Digital vency meter t (Pulse counter) °F] Ground —15—7. Inverter Operation 7-1 Pre-operation inspection Check the following items before supplying power to the inverter. @ Check the wiring for errors. In particular, check that inverter terminals U, V and W are not connected to the power supply, and also check that the ground terminal E(G) is connected to a secure ground. (Fig. 7-1-1) @Make sure that there are no short cirouits or accidental ground connections between the terminals or between uncovered charging sections. @Make sure that all screw and terminal con- nections are tight. @ Make sure that the motor and the machine are ‘separated. RsT uVvW (me Fig. 7-1-1 Wiring connection diagram for inverter 7-2 Operation method There are several operation methods which are available. Refer to Select the most appropriate method to suit your application and operating specifications, while referring to "8. Keypad panel ‘operation and explanation” on page 18. Table 7-2-1 shows the most commonly-used ‘operation methods. © Turn all switches off before turning on the power to make sure that the inverter doesn't start up or operate incorrectly when the power is tured on. Check the following after turning on the power supply: {a) Is the charging indicator illuminated? {b) Does the keypad panel appear as shown in Fig, 7-1-2 (with no abnormality being indi- cated)? (c) Are the inverter fans operating? (1.5 KW or above) Fig. 7-1-2 Keypad panel display when power supply is turned on Table 7-2-1 Common operation methods ‘Operation Frequency Operation method ‘setting commands Operation using the a RUN), yaingtne, | D. D| QD. Gw ration q P) Contact input ig oxo q \)» (switch) [ na FWD. terminals Satting fara controls, = Gnalog voltage | REV-CM or analog terminals, current Apart from the combinations given in Table 7-2-1, ‘combinations where frequency settings care made using setting controls and operation commands are given using the keypad panel are also possible. 6 —7-3 Check operation and check points If frequency settings and operation commands are input from either the keypad panel or extemal signal terminals, the motor will operate. Operate according to the instructions in Table 7-3-1. Test operation should be carried out at a low frequency of not greater than 5 Hz. {f the length of the wiring between the inverter and the motor is greater than 50 m, set the carrier frequency (function code: 81) to "0" during use in order to reduce the effects of leakage current at high frequencies. Consult Fuji Electric before using wiring with lengths of greater than 100 m. Table 7-3-1 Operation commands Operation method Frequency setting Operation commands fous eeer the | (when using the (7) and CY) keys) It QU) is pressed, the When (/\) is pressed, the frequency setting | inverter starts. increases. It C708) is pressed, the When CY) is pressed, it decreases. inverter decelerates to a 1f CZ) is pressed while the motor is running, | stop. the motor accelerates, and if CV is pressed, Operation using the motor decelerates. When FWD(REV)-CM is on, external signal the inverter starts. When it is terminals (When using a frequency setting off, the inverter decelerates potentiometer) toastop. ‘When the potentiometer is turned clockwise, the frequency setting increases, and when it is tumed counterclockwise, the frequency setting decreases. If the potentiometer is tured clockwise while the motor is running, the motor accelerates, and if it is turned counterclockwise, the motor decelerates. Note: After changing the frequency setting, press the G35) key to store the change. Check the following points. 1. Direction of operation 2. Whether operation is smooth (without abnor- mal noise or vibration) 3. Whether acceleration and deceleration are smooth if there are no problems, increase the operation speed and check again. If an abnormality occurs in inverter or motor operation, stop operation immediately and check the cause of the problem by referring to "11. Troubleshooting”. Warning Hf voltage is still being applied to the main circuit power supply terminals R, $ and T, you will get an electric shock if you touch Inverter output terminals U, V and W, even If the inverter output has stopped. In addition, the smoothing capacitor will still be charged when the power is tumed off, and It takes some time for it to fully discharge. To avoid any danger, wait until the charge lamp has switched off, and then use a circuit tester to check that the voltage has dropped to a safe level betore touching the power supply circuit. If the above test operation does not indicate any abnormality, you can then proceed to normal operation. 18. Keypad Panel Operation 8-1 Component identification Indication of keypad panel operation LED monitor (4-digit) 8-2 Keypad panel keys GD) © This key is used for switching display (frequency, current, voltage, torque, etc.) of the digital monitor and graphic display in normal mode. It can be used whether the inverter is running or stopped. © During program setting mode, it can be used to move to a different column in the setting value. QD © These keys are used to move the cursor and when selecting a function No. CD © when setting data, the (A key in- creases the setting value, and the (\/>) key decreases the setting value. © In normal mode, the frequency setting is increased when (7) is pressed and is decreased when (> is pressed. © This key is used for stopping operation. (It is only valid during keypad panel operation.) Unit displayed © This key is used for starting operation. (It is only valid during keypad panel operation.) © Normal mode or program setting mode selection key. GRD ¢ This key is used for data read-out and writing for each function. Also, when setting data on the graphic display, it can be used to read data to the screen or write data from the screen. © This key is also used to store changes to frequency settings. (ED ¢ This key resets an abnormal stop con- dition when the keypad panel is in normal mode. ‘Also changes from data update mode to function selection mode in program set- ting mode. © it can be used to cancel writing of setting data. RB8-3 Explanation of displays (1) Dightal monitor © In normal mode, the digital monitor displays values such as the frequency, current, volt- age and torque. (The LEDs flash when the inverter is stopped.) (2) LED monitor @ Operation monitoring screen The screen at it appears at above at the time of shipment is called the operation ‘monitoring screen. @ Selection screen 00 FREQ COMND: 01 OPR METHOD 02 MAX Hz 03 BASE Hz-1 The screen which is used to select the function is called the selection screen. © If a protective STOP occurs, the cause of the problem will be displayed as a code. ‘@ The unit information for the 7-segment LED section are indicated by LEDs in the unit display. * The operation monitoring screen can be re- placed by a F64 LCD monitor. For details, refer to the function explanation on page 00. @ Setting screen (00 FREQ COMND: Range: 0-2 ‘The screen for changing setting values for data is called the setting screen.8-4 Explanation of keypad panel operation ‘STOP (1) Changing the frequency, current or voltage on PAG DATASET | ¢———________ the LED monitor >> LED Sat 2 Pres ite Sey ‘LED montor> ‘Output fraquney (H2) output FREQUENOY Press he CS) key ‘Output current (A) ‘OUTPUT CURRENT ec Press the CS key. LED montoo> ututwotage () OUTPUT VOLTAGE + Press the Stay - Motor sped (min) oTOR SPEED 2 Pros the Shey LED mento Line sp66d(ovnin) LUNE SPEED WIN + Pres te) hoy LED monter> | Load spec (rin) wactane sPeED an 4 Press the >> key. At the operation monitoring screen shown ‘LED montoo> De miter (8) above, press the (>) key. qonqueraar | DMO (DRVING) Pres the hy ‘raking torque limiter () ‘TORQUE LMT (BRAKING) 1 Pree hy. - Toraue (6) MOTOR TORQUE 2 Pres te SD key.(2) Data setting method The method of changing function 05 "Accel- l eration time” is given below as a general ——— example of the data setting method. os acc Time: | When you have made the poe ee i Gane ae leaoaeteeena setting, press the (ie | Changes from the opera- {New data}! 12.008 key to store the data, | PRG DATASET | tion monitoring sereen to i | s>—Lep set the selection screen ilaenel 4 Press the E29) key 4 Press the 7 05 ACC TIME 1 of RATED V4 Rang O Use the (/\ and CV) 12008 EA ACC TIME! keys to move the cursor DATASTORING | Once the data has been 06 DEC TIME + to the desired function to stored, the display will | change. ‘automatically return to the ie ead eet | + selection screen. 4 Pross the (pars) key. 06 DEC TIME 1 | o7 TRA Boost 05 ACOTIME 08 ELOTANOL 600s 08 OL LEVEL Range: 0.01 ~ 3600 fee sth : 4 Press the (PRG) key. | Pross (A or \/ to change the setting data. er You can press the (>) key to change to a PRG DATASET | The display changes from different column at this time. >> — LED SEL the selection screen to the eee normal screen. (8) Troubleshooting guidance @ Finding the cause of trips When setting data, you can change the settings to the highest precision, but when saving the changes, the precision will be restricted by the size of the data. Any data below the allowable precision will be truncated. The factor of the trip will be displayed on the LCD monitor. The information displayed on the LCD monitor will differ The selon) EDS Sn oe tp willbe eter pote, plank of contain |g) gy bogey a2" Pressthe flashing (Ol EBD key ‘numerals from ov? aa z > one presen vis ACCELTIME | Gracey | A GROUND FAULT aie (06 DURING ACG Press the EXCESSLOAD Shey to F/D ~ FACTOR @AG)key to | Tra BOOST | change to >> ITEM SEL retum tothe | w sHonT ciRcuiT | the next ae operation oe screen. L monitorng press Vor /\.)t0 change the sereen of the factor. —u—@ Operation conditions at the time of the trip 06 DURING ACC F/D ~ FACTOR >> = ITEM SEL RESET 4 Press the (>) key. Trip condition 1 : ‘The output frequency, frequency setting, output current and output voltage when the trip occurred are displayed. Fout= 14.90Hz Feet = 60.00Hz Jout=9.978 Vout=60v + Press the >) key. Trip condition 2 : ‘The calculated operation time, calculated torque value and the cooling fin temperature at the time of the trip are displayed. i. input terminal conditions are displayed on the Lep. rwo COTHR Ox3 rev Crst Coxe OH Oxi Oxs ex Oxi OKs 4 Press the CP key. The output terminal conditions are displayed on the screen. my Os ove ov ove Corr Press the >>) key. Tig history ofthe past thre rps ie choplayed on the Time = 12h ieee Press the >) key. Temperature = 20°C a EXT FAULT + Press the Shey. F/D - FACTOR >> ITEM SEL | RESET @ Resetting After eliminating the cause (0C DURING ACC | of the problem, pross the anaes rFactor | €Dkey. + STOP p>—iremse, |” MCSD Key for reset PAG DATASET | The display will change ting the trip is only valid when this screen is dis- layed, RESET from the trip screen to the operation monitoring screen. | >> = LED SEL(4) Explanation of the menu screen The screen which lets you set items 1. to 4. below and monitor them is called the menu screen. stop PRG ~ DATA SET >> LED SEL 4 Press the GP key. Use the (A) and CZ) keys or the C>) key to move the cursor to the desired item to TRIP FACTOR select, and then press a the GRD key. DATA CHECK VO CHECK TRIP IND CK 1. Data check Each function code and the data setting value for that code are displayed. You can change the data setting values at this time too. Move the cursor to the function code No. you would like to change, and then press the (385) key. Then continue as for normal data setting. 2. VO check If this item is selected, you can check the input terminal conditions, output terminal conditions, voltage command terminal conditions, FM ter- minal conditions and maintenance information in that order. In this case pressing (>. will change the screen and pressing @ésé}) will return the display to the menu screen. To return to the operation monitoring screen, press the (PRG) or ESE} key. 3, Trip check If this item is selected, you can find out the operation conditions at the time a trip occurred as explained on page 22. For details, refer to page 22. The latest trip information will be displayed on the monitor. 4. Trip factor If this item is selected, the factor of the trip will be displayed as explained on page 21. For details, refer to page 21. 00 0 EOI 0 02 60Hz 03 SOHz Note: Settings which are different from the factory settings are indicated with a "3".9, Function 9-1 Function table Function ico | Setingrange : Tom | me: Moritor ont No. Name Upto 224 fase | 00 [Freqserey commana [oo FREG COMND|O; KEYPAD operation (or Key) aa Functions 4: Vokage input (trminal 12 and V1) | 2: Voltage and Curent input (terminal 12 and V1 and C1) 01 {Operaon method 01 OPA METHOD| 0 : KEYPAD operation (BLN or STOP key) -|- I $1 FWD oF REV command signal eperaion (Terminals) 02 Taximum frequency 02 MAX Hz: GES: 50104002 —P9S : 50 to 120 Hz ‘Hz it 03 | Base frequency 1 }03 BASEHz-1 |G9S:5010400z P9S : 60 to 120 Hz ‘Hz 1 04 | Rated vokage 1 JOS RATED V1 [0 (Fee), 6010240 (Ataxiram ouput via voltage 1) 0 (Free), 320 to 480 V (05 [Acceleration time 1 [05 AGC TIME t (2.01 to 2600 8 = [oor 06 |Deceleration ime + [06 DEC TIME 1 [0.00 (Coasting), 0.01 0 36008 07 [Torque boost 1 [07 TAQ BOOST! [0.0 (Auto setng), 0:1 620.0 (Manual seting) = [oa (08 |Elecronic (Select) [08 ELECTAN OL |0: Inacive -|- thermal 1 : Active (for 4 poles standard motor) overoad relay 2 Active (fr 4 poles FLinvertor motor) (for motor) o (Levey [09 OL LEVEL [Approx 20o 105% of invert rated current a [oor 10 [estar ater momentary |10RESTART — |0:Inacive 1 (Tip and elerm when power falure occurs) | — | — power faire. Inactive 2 (Tip and slam when power recovers) 2 Aatve (smooth recovery) 3: Active (momentary slops and restarts at sting frequoney) 4: Ace (momentary ops and rests at staring equency) 11. | Frequency (High) |11 HLIMITER = |G9S:0t0400Hz PS: 0to 120 Hz ‘Hz 1 imitor 12 (cow [r2cuMTER —_[G9S:010400He _PBS:01 120 Hz | 4 19. [Bins trequency TOFREG BIAS |G0S:010400He POS: 010 120 Kz ft 14 |Gantortrequency [14 FREQGAIN |o.0%02000% % | ot seting signal 45 | Torque limiter (Driving) | 15 DAV TORGUE| 20 o 180, 999% (208: No ani) «| 16 {@raking)|16 BAK TORQUE |0, 20 to 180,090 % (998: No tnt) «| 4 17 |ocerake (Staring req) [i7OCBAKH2 [0.0%060.0 Hz ve | on 18 {Grating evan [1606 BAK LVL [0.00 100% % [os 19 {Brakingtine)[1@0C BAKt {0.0 (OC Brake nactve}, 0.1 1030.08 = [on 20 | Multistep (Freq. 1) |20 MULTI Hz-1_ {GOS : 0.00, 0.20 to 400.0 Hz ‘Hz j 0.01 2 |frequenty (Freq. 2}|21 MULTI Hz2 _]P9S :0.00, 0.2010 120.0 Hz 22 | setting (Freq. 3) |22 MULTI H2-3 23 (Freq 4) [25 MOLT Hane 2 (req 8) [24 MOLT Hes 25 (reg, 6) [25 MULTI Hz-6 26 (Freq. 7)|26 MULTI He-7 27 |Eloovonic thermal [27 DBROL inactive ~[- overoad relay + Av (ot ntaral braking registr, up to 7.6 KW) for braking resistor) 2 nective 28 | Sip compensation control [28 SLIP COMP _|-0.9 Hzt0 +50 Hz tz [01 28 [Torque vector contro! [20 TRO VECTOR [0 : Inactive 1 Aatve -|[- 20. [Number of motor poles [30 MTR POLES [2 0 14 (ven number - [2Function a ‘Setting range | ie Unit \ie Name nial Up to 20x — 31 [Function biock (32-41) 31 MS2-41 m__ |: Does not display FUNCTION CODE 32 to 44 ~|- 1 Displays FUNCTION CODE 3210 41 Input 32 |XI-XS terminal function | 32 X1-X5 FUNC [0000 ~ 2022 - | - Terminal selection - cess cores Functions X1Land X2 terminal function changeable by 1st code ‘o/0Re mullsiop speed selection B2/t##e | UPOOWN control t 20/2H84 : UPIOOWN control 2 XQ terminal function changoablo by 2nd digit ‘2/8084 Mullistep speed selection ‘221M1 #4 Switching oparation from line to inverter {lor 50 Hz ine) ‘22/nQM# Switehing operation from line to invertor (for 60 Hz Ine) (Xd terminal function changeable by 3d dig “32i#HOH | Ace/Dec. time selection _s2/4H1# : Current input signal selectionn ($0 20°A 90) ‘32!MWa! : DC brake command X5 terminal function changeable by th aight ‘S2IB#RO Acc /Dec. time selection (Step using X¢ ana x5) ‘21H## : Bnd motor selection ‘zlua2 : Data protection [Ace iDec. | 33 [Acceleration tme2 |g ACC TIME 2 (0.01 ~ 3600s s [oor Times | 34 [Deceleration ime 2/34 DEG TIME 2 [0.00 (Coesting), 0.01 ~ 36008, 35 [Acceleration imo 3/35 ACG TIME 3 36 |Deceleraion times 36 DEG TIME 3 37 [Acceleration ime 4/35 ACC TIME § 38 |Dsceleration time 4 [36 DEC TIME 4 For 30 [Base requency 2 B9BASE H2-2 |G9S:5010400Hz _P9S 5010 120Hz ke 2nd motor 40 | Rated voltage 2 [40 RATED V-2 [0 (Free), 80t0 240 va [Maximum output jvoiage 2) 0 (Free), 320 to 480.¥ 41 [Torque boost 2 41 TRO BOOST? [0.1 10200 ~ | os 42. [Function block (49-51) |42 43-51 [0 Does not display FUNCTION CODE 4310 51 - | - 1. Displays FUNCTION CODE 43 to 51 [Analog | 43. [FMP (Pulse rate mulipler| 43 FMP PULSES [6 to 100 -|a Monitor | terminal Output | 44 (Wottage adjue)| 44 FMP V-ADJ _|5010 120, -|4 45 [FMA (Voltage adjust] 45FMA V-ADJ | 65 to 200 - [4 terminal 6 (Functiom|46 FMA FUNG — |: Output requency 1: Output current -|- 2" Output torque 3 Load factor Quiput | 47. [¥1-¥5 terminal function |47 ¥1-¥5 FUNC [0000 ~ FFF -[- Terminal a Functions Each 5 digs seting for 5 terminals soparately ‘selectable to following function. code) (uncon) Tavertor runing (RUN) Frequency equivalence signal (FAR) Frequency level detection signal (FOT) ‘Ovetioad early waming signa (OL) Under voltage detection signalU) KEYPAD operation mode ‘Torque limiting Inverter stopping Aule-siant Aulo-eset ‘Timo-up signal (TP) at pattern operation Gyeto completion signal (TO) at pattem operation ‘Stage No. incication sigeal at pattern operation {uses 3-output terminal ¥3, ¥4 and YS) Cause a tp signal at alam stoping {use8 output torminal ¥2, YB, ¥4 and YS) a magestaasense!Function co | Seteornae ! une |, a ame vo pena vat fovpw | «8 [ran inctn Gheeresn|aarannvSTa oow 100K Pairs Sorina |“ [Bert Fino 70_|rOTunaion (coe |sOFOTLEVEL [G95 010 400K POS 010 HOHE wt % Cysreo|so FoTHVETA [oowan0 He [0s 64 [Ot toon egal (ev 51 OL WARRING [approx 2010 15% of vara rated curt 7» [oot 2 [Foncon bck 69-0) [s2mso-som |0: Doms ot dole FUNCTION CODE £91050 |= 1 Berle SORCHON GO So Se Frequency} 53° |Jump: (Jump freq. 1)}53 JUMP Hz 1 |G9S:0t0400Hz PBS ; Oto 120 Hz He 1 Control ‘54 | frequency (Jump freq. 2)/54 JUMP Hz 2 & {Sip reg 3)|500MP He 3 % Ciyeeresa 0 une HYSTA [ow a0Ke weft 7 [suing roger STARTHa [oz enone me |e my 58 (Holding time)|58 HOLDING t —/0.0 to 10.06 s O41 0 [Fea etrgvgraltter_[soFiTER [octiostos + [eo C0 [Foneton bck (6-72) Jeomer-7om — |0;0owe not dap FUNCTION CODE 61 W70 |= | Baplape SouGhion Cove 0 fo 70 TBE [et [tsb ventr rinton[eLEDAATR: [ota (ursesoecado ~[= omer [62 | (iepay at STO? rece LED NTR [0: Senna vue wut ave i) 8 [Getic tor mactine 69 SPEED COEF [001 w 20000 Wort Ha vale) = [oat Soot and woes 64 |LCD Monitor —(Function)|64 LCD MNTR displays BUN or STOP 7 = ‘Bar graph (Setting freq. ané Output freq.) ur ap (Oued and Out cer) Bar graph (Output freq. and Motor torque) Paton | @8 [patem vod anoles PATTERN [0:tacive {wane oe aul penton | person 2 Contnous etc 3 Mona el th Conti Tepe % «sage vee STAGE? [peratontme :090- c0008 + foot 4 (Stage 2)| 67 STAGE 2 postesees : & (Gute dleseraaes [cou FworRev” accoec tite & (Sumeslessraces |: "two, Agen DEC 70 (Stage 5)| 70 STAGE 5 Fa: FWD , = ACC2/DEC2 n (Stage 6)| 71 STAGE 6 Fa: FWD , ACC3/DEC3 2 (Ba ijmersce? | Fa: Pwo) Aca/Deca eng aperten Ry: REY. ARE H/DECH ‘eno und DIRE fai fev | AGGa/Bece ‘atin and ACSDEC fl oA | Aces/oece on fai fRev_|_ Acba/bece 7a [Aceeo, lode eect] T9AGD FTN [0 tinear ‘sane ips aterm Nota or vada ad) epoca | 74 [Sos take rotor cng 74 SERIES BAK ane exine ' 76. [Energy-enving operation [75 ENERGY SAV The =| 76 [P.paae sequence cl 76 REV 5OCK VA =~ |= 7 [Baininaatzng | FFOATAINT [0 Manet stig vue ZT (nao 2 Re fade ng valve ‘78 Language (JPN/ENG) |78LANGUAGE |0: Japanese 1: English + = 7_[ Leo monte (aighnen) 79 BRIGHTNESS [0 (rg 10 (ua PijesFunction ie Seiting range Min, Monitor nit unit No. Name upto 22K ‘30 | Function block (81-94) | 80M81-S4m —_|0: Does not display FUNCTION CODE 81 to 94 -[- 1: Displays FUNCTION CODE 81 10 94 Special | 81 |Motorsouna 181 MTR SOUND |0 (Low carrier) to 10 (High carrier) -|- Functions (Carrer trequency) 1 82 |Auto-restart (Restar time]|82 RESTART! [0.010508 s | o4 63 (Freq, fall rate}/83 FALLRATE | 0,00 to 100.00 Has | 1 24 |Auto-reset (Times)|84 AUTO-RESET |0 107 -|- 85, (Reset interval] 85 RESET INT |210 208 - | - Motor | a6 | Motor 1 (Capacity)|86 MOTOR CAP |0: 1-rame up capacity 1: Standard capacity -|- ‘Characte- J2: ‘frame down capacity 3: 2trame down capacity vistic 87 (Rated curren)|87 MOTOR 1-i |Current value (A) setting 0.000 20000 a | os 8 (No-load curent)|88 MOTOR t-lo |Current value (A) setting 9.00 to 20008 on 189. |Motor2 (Rated current)|8@ MOTOR 2-r_| Current value (A) setting 0.00 to 20008 on 90, | Motor 1 ‘(Tuning)|90 TUNING —_|0 Inactive 1 Active -|- st (@6F1 setting)|91 “At SET | Percent value setting (0.00 to 50.00% % | 001 92 (6x setting)| 92 6x SET Percent value seting 0.00 10 60.00% % | oot Special | 93 [Dedicated tunciion for [8D FUNC 1 -|- Functions manufacturer 4 /94 DD FUNC 2 Ae 85 _|Data protection 95 DATAPRTC |0: Data changeable +1: Change intibited -|-9-2 Description of functions Frequeney command FREQ COMND © The frequency setting method can be selected from the following. ©: Setting from keypad panel (using the and keys) 1: Setting by means of analog voltage (terminals 12-11 and V1-11) When "1" is selected, if signals are input from terminals 12 and Vi simultaneously, the signals will be added together to produce the output frequency. 2: Setting by means of analog voltage and analog current (terminals 12-11, Vi-11 and C1-11) ‘When "2" is selected, if both analog voltage and analog current are input simultaneously, the signals will be added together to produce the output frequency. ‘Operation method OPR METHOD © The input method for operation commands can be selected as follows. ©: Operation command input using the keypad panel (RUN and STOP keys) 1: Operation command input by means of external signal terminals (FWD, REV) ‘Maximum frequency MAX Hz © The maximum operation frequency can be set within, the range of 50 - 400 (120) Hiz in steps of 1 Hz. © This sets the base frequency so that the output voltage of V/F pattern for the inverter is constant. ‘The setting range is 50 - 400 Hz in steps of 1 Hz. @ If the base frequency is greater than the maximum frequency, the output voltage will not rise to the rated voltage. Rated voltage 1 (aimum ouput votage 1) RATED V-1 © This sets the maximum output voltage for the werter in steps of 1 V. (However, the voltage output ‘cannot be higher than the input voltage.) 0: AVA function OFF (output voltage proportional to input voltage) ‘Other than 0: AVR function operates. Setting range: 200-V systems 80 - 240 V 400-V systems 920 - 480 V Explanation Output volage Maximum | output volage | Output frequency t t Acceleration time 1 ACC TIME 1 Deceleration time 1 DEC TIME 4 ‘© The time from start to maximum frequency and from maximum frequency to stop can be set within the range of 0.01 - 3600 seconds. Setting range | Setting units 0.01 - 9998 001s 10.0 - 99.95 Os 100 - 9998, 1s 1000 - 3600s 108 * The deceleration time only can be set starting from * For S-curve acceleration and deceleration, refer to Function No. 73 on page 39. @ You can‘switch between automatic torque boost and manual torque boost mode, and adjust the torque boost value in manual mode. 00: Torque boost is automatically controlled to ‘compensate for the primary resistance of the motor. 0.1 - 20.0: ‘The torque boost can be set according to the graph below. Maximum ‘voltage au Boost: 200, Boost: 241 Boost: 20 t t Base frequency Maximum frequency Fine adjustment is possible by setting the units 2s. follows: Strong: Weak: 0 Eine ajustmont i posible be- penta 3.Electronic thermal overload relay (Select) ELECTRN OL Electronic thermal overload relay (Level) ‘OL LEVEL Example of setting: Setting for 3.7 kW inverter ‘The rated current for a 3.7 KW inverter is 17 A. If the setting range is 20 ~ 105% of the rated current, then the setting range becomes 3.4 - 17.9 A * The possible setting range is automatically restricted by the inverter capacity @ Selects whether the electronic thermal overload —@ The setting precisions are indicated in the table relay is active or inactive, what kind of motor is below. being used, and what the operation level is. Select 0: nective Setting range | Setting units 1: Active (standard motor) 001-9998, ‘001A 2: Active (Fuji inverter motor) — Level: The setting value is by current. The setting 10.0 - 99.98 OA range is within 20 ~ 105% of the inverter — rating. 100 - 989A, 1A Eiectronic thermal overioad rly characteristics “1000 - 3600 108 Operation | time (min) 0 *| 5 3 2 a eT T yy % do 6 Bo 100 12 190 160 180 200 Load tact) Restart afler momentary power failure RESTART Hat @ This function sets the operation in the case of a momentary power failure and the power recovery time after a failure occurs. 1 Inactive (immediate LU trip) Inactive (LU trip after recovery) Active (Smooth recovery, for high inertial loads and normal loads) 3: Active (Restarting at frequency at time of power failure, for normal loads) 4: Active (Restarting at starting frequency, for low inertial loads) Data 0: Restarting ater momentary power failure Inactive Powersompy Tf Output frequency Shatta ee —— LU trouble display LED monitor 2Data 1: Restarting ater momentary power fllure inactive Power supply ‘Output frequency |_| (Abe) ‘Starting frequency =| 1 Example of setting: Lower limit > upper limit ..... upper limit has priority Starting frequency > frequency setting .. inverter stops ‘operates at upper limit Blas frequency FREQ BIAS @ This function generates the output frequency by adding a bias frequency to the analog frequency setting. Setting range: 0 ~ 400 (120) Hz The analog frequency setting can be either voltage input (12) or current input (C1) Output trequency (Hz) Coe recy = Blas frequency = tov 20mA ‘Analog setting Gain for frequency setting signal FREQ GAIN © This is set as a percentage of the output correspond- ing to the analog frequency setting ‘Analog frequency setting = Voltage input (12-11) Current input (C1-11) ‘Output frequency (+e) 200% ‘Max, output trequency 100% 50% 0 lov 4 20mA, ‘Analog setting Torque limiter (Driving) DRV TORQUE Torque limiter (Braking) BRK TORQUE (© This sets the limits for the driving torque and braking torque. {Setting range for driving: 20 - 180, 999 [no limit) (Setting range for braking: 0 (limitation of regenera- tion power), 20 - 180, 999 [no limits}) ‘© The output frequency is lowered at the driving side and the output frequency Is raised at the braking side so that the torque doesn't increase above the sot value, However, the upper limit is +5 Hz with respect to the frequency setting. DC brake (Starting frequency) DC BRK Hz DC brake (Braking level) DC BRK LVL DC brake (Braking time) DC BRKt © Starting frequency: ‘This sets the frequency at which to start DC brake operation during deceleration. Setting range: 0.0 - 60.0 Hz * If set to 0.0, operation will start at the minimum frequency (0.20 Hz). © Braking level: This adjusts the DC brake output. Setting range: 0 - 100% © Braking time: This sets the operation time for the DC brake. Setting range: 0.0 - 30.08 * If set to 0.0, the motor will decelerate to the DC brake starting frequency, and will then coast to a stop. 31Multistep frequency setting value 1 MULTI Hz-1 Muttistep frequency setting value 2 MULTI Hz-2 Multistep frequency setting value 3 MULTI Hz-3 Multistep frequency setting value 4 MULTI Hz-4 Multistep frequency setting value 5 MULTI Hz-5 Multistep frequency setting value 6 MULTI H2-6 Multistep frequency setting value 7 MULTI Hz-7 © Multistep frequencies 1 to 7 can be set by setting control terminals X1, X2 and X3 to on. © These settings are valid if X1, X2 and X3 have been defined using Function 32: X1-X5 terminal function select (that is, if terminals X1, X2 and X3 are all set for multistep frequencies). However, if the definitions for X1, X2 and X3 have been changed using Function 32: X1-X5 terminal function select (if they have been changed to settings. other than multistep frequencies), these settings will remain off * Settings which are higher than the maximum frequency are possible, but the frequency will only go as high as the maximum during operation. xt | x2 | x3. Frequency setting 1 oFF | oFF | oFF | Batting according to Fo (ON | OFF | OFF | Muitistep frequency setting 1 [OFF | ON | OFF | Multistep frequency setting 2 ‘ON | ON | OFF | Multistep frequency setting 3 OFF | OFF | ON | Multistep frequency setting 4 ON [OFF | ON | Multistep frequency setting 5 | OFF | ON | ON | Muttistep frequency setting 6 ON | ON | ON | Muttistep frequency setting 7 * These settings are also used as the speed settings: when F65: Pattern operation has been selected. During pattern operation, multistep operation has priority if control terminals X1, X2 and X3 have been set to on. ‘lectronic thermal overload relay (or broking resistor) <— DBR OL © This function monitors the frequency of operation and continuous operation time for the braking re- sistor and trips operation when necessary to protect the braking resistor. 0: Inactive 4: Active (for intemal braking resistor) 2: Inactive * Braking resistors of the inverter rated at 11 kW or higher are controlled by the optional braking unit, and so they are not affected by this function. ‘Therefore, the data is fixed at "0" for the inverter rated 11 kw or above. EH) (Siz compensation contr * ‘SLIP COMP © This sets the rated compensation frequency for slip compensation. The setting range is -9.9 to 5.0. ("0" ‘means no compensation.) ‘Sip compensation amount Compensation seting value Motor load toraue {If a negative value is set, drooping characteristics can be obtained.) Explanation: What is slip compensation control? When the motor load becomes great, it tends to slow down the rotation speed of the motor, Slip compen- sation regulates the frequency to match this drop in ‘rotation speed in order to maintain the motor rotation speed at a constant level. ‘Torque vector control Tea'vecTon © This sets whether torque vector control is active or not. 0: Inactive 1: Active Explanation: What is torque vector control? In order to get the maximum amount of motor torque under a variety of operation conditions, the output torque is accurately calculated in accordance with the load conditions and the voltage vector are controlled to the optimum values based on the result of calculation. Torque vector control can only be used for a single motor with the same or lower rating than the inverter. For further details, refer to page 42. @S Number of motor poles J | MTR POLES © This sets the number of poles for the motor being used, © This setting should be made so that the synchronized rotation speed of the motor will be displayed properly. —2-@ (Eryn) Function block [Funston block 2-41) Al) 32-41 @ 0: Function codes 92 to 41 are not : Function codes 32 to 41 are depayed X1 - XS terminal function select X1-X5 FUNC ‘These settings are only changeable if F31 "Function block (32 - 41) selection” has been set to "1". ‘© This sets the functions for input terminals X1 to XB. : (Seting range) Data [xt-x2] xa | x4 | x5 | O09 5399 Data 0 Data 1 Data 2 X1 [Muttstep [UP/DOWN control | UP/DOWN control X2 | frequency | (Initial value = 0) setting x8 ‘over eperaton from Tine to invertor (for 50 He tine) | (for 80 Hz ine) x4 Acceleration? [Current input [DG brake Jeecelration | selection command time selection 5 [Acceleration [2nd motor Data protecton stops) | selection Becton [@ steps) §§ UP/DOWN control Increasing and decreasing the output frequency is ‘made possible by the signals from terminals X1 and X2. However, this key changes the frequency between the minimum and maximum frequency, and does not change the direction of rotation. If the frequency setting is below the starting frequency, the inverter will not operate. When X1 is continuously on, the frequency setting rises. The output frequency is towered by the signal from X2. Ifthe frequency is set to below the minimum frequency, the inverter will stop at the point where the frequency ‘command becomes lower than the minimum frequency. The direction of rotation is determined by the FWD/REV terminals on the terminal block. (Data| Tho intial value for tho restarting time after an step 1” | command is sat to zero. ‘The restarting time after a momentary power failure ig also set to z0r0. ‘Data} The intial value for the restarting time after stop 2° | command is set back to the value before the stop. ‘Tha rastarting time after a ‘power failure is set back to the value before the power failure ‘occurred. Changing over operation from line to Inverter This command is used to switch motor power source from a commercial power over to inverter output. {f the inverters frequency setting is "0", the inverter outputs 50 Hz or 60 Hz momentarily, and then decel= erates to a stop. The timing for signal input to terminal X3 and the switching of the motor power supply from commercial Power to inverter can be simultaneous. 1 Current input selection If "1" is selected for FOO: Function command and current input has been selected, the analog voltage input (terminal 12) will be invalid and the analog current input (terminal C1) will become valid. I 2nd motor selection 2nd motor selection is used to switch one motor to the other when a single inverter is driving two motors which have different V/F pattem each other. However, the 2nd motor selection function is limited function. ie, The 2nd motor capacity should be either the same or lower than the primary motor. Output votage Rates vonage 1 > Not IF Rated voltage 2 = No.2 VF Base 1 @ Function changes If 2nd motor selection is made, the following functions will be changed, and the V/F and boost patterns will also be changed. Moreover, the current detection gain will be changed according to the ‘motor rated current and current calculations is done to adjust all data to optimum valves. Base? Max. frequency Fancton changos sting range Fo Torque boost 1 = 1 Torque boost2_| 01-200 FOS Basa frequency 1 + F3 Base frequency 2 50 - 400 Fo Rated votage 1 F40 Rated votage 2 | 22, F867 Rated current ~- F89 Rated current 0.01 - 2000 @ Functions which are rendered invalid Since the inverter does not have the motor constant of the No. 2 motor registered, the following controls will not be available, © Torque vector: torque vector control is set to inactive. © Automatic torque boost: Inactive (manual only) © Torque limiter is canceled © Limitation of regeneration power is canceled © Operation after momentary power failure: Restart- ing after momentary power failure is active ¢ Electronic thermal overtoad relay: 1st motor only @ Functions which suffer drops in performance Since the inverter does not have the motor constant for the No. 2 motor registered, the motor constant for the No. 1 motor will be used. The following functions will become poor in performance as the result. © Torque calculation output (display): large degree of effor y saving: Insufficient energy saving results, * poutRion starting torque © Slip compensation: Excessive or insufficient com- pensation —3—DC braking command DC braking operates at the DC braking start frequency or lower while the motor is decelerating or stopped. The braking is on white the braking command is on. If the inverter has an operation command from outside, such operation command has the priority. Data protection ‘When this function is on, function data can be changed. When off, function data cannot be changed. ‘Acceleration time 2 ACC TIME 2 Deceleration time 2 DEC TIME 2 Acceleration time 3 ACC TIME 3 Deceleration time 3 DEC TIME 3 Acceleration time 4 ACC TIME 4 Deceleration time 4 DEC TIME 4 This function is only changeable if F91 "Function block {62 - 41) selection” has been set to "1" ‘© This function is used when you want to change the acceleration and/or deceleration times to multistep operation. If X4 and XS have been set to "0" using F92 "Xt - XB terminal function select”, F33 - F38 are valid. If F32 has been used to set X4 and XS to a setting other than "0", any signals which are input will be invalid. The input from X1 - X5 during acceleration and deceleration can also be changed to polygonal fine shape. xe | x5 oFF | OFF on | OFF | ore | on on | oN ‘Acceleration and deceleration time settings ‘Acceleration time 1/Deceleration time 1 ‘Acceleration time 2/Deceleration time 2 ‘Accoloration time 3/Deceloration time 3 ‘Acceleration time 4/Deceieration time 4 Setting range ‘© Acceleration time: 0.01 - 3800s Deceleration time: 0.00 - 3600 s (0.00: Coasting) This function is only changeable if F31 "Function block (82 - 41) selection” has been set to "1" © This function sets the frequency so that the output, V/F pattern voltage is kept at a constant level when 2nd motor selection has been made. =» ( Rated voltage 2 This function is only changeable if (82 - 41) selection” has been set to © This function sets the maximum output voltage for the inverter when 2nd motor selection has been made. ‘A voltage output cannot be higher than the input power supply voltage. == (Torque boost 2 © This function is only changeable it F31 "Function block (82 - 41) selection” has been set to "1". © This function sets the torque boost (manual) when 2nd motor selection has been made. Automatic torque boost cannot be selected at this time. * For details on torque boost, refer to "Torque boost 1” on page 28. "Function block n block (43 - 51) et: e458 © 0: Function codes 43 to 51 are not displayed 4: Function codes 43 to 51 are displayed & FMP terminal (Pulse rate multiplier) FMP PULSES This function is only changeable if F42 “Function block (43 - 51) selection” has been set to "1". This function sets the pulse frequency which is output, from the FMP terminal. (The setting is made by the following formula.) FMP frequency = output frequency * pulse rate multiplier (6 to 100) ‘The upper limit is 6 KHz. & FMP terminal (Voltage adjust) FMP V-ADJ This function is only changeable if F42 "Function block (48 - 51) selection” has been set to "1" This function adjusts the DC voltage output from the FMP terminal. @ FMA terminal (Voltage adjust) FMA V-ADJ This function is only changeable if F42 "Function block (43 - 51) selection” has been set to "1". This function adjusts the DC voltage outout from the FMA terminal. The voltage level can be adjusted within the following range when the item selected by F46 is at the maximum level (100%). 100% = 65 - 103 VDCThis function is only changeable if F42 "Function block. (43 - 51) selection” has been set to "1", This function is used to select one parameter you would like to monitor at the output of FMA terminal out of the following parameters. Data Object Meaning of 100% 0 | Output frequency | Maximum frequency + | Output current Inverter rated currant x 20 2 | Output torque ated torque * 20 3. | Load rato Rated load x 20 &@® Y1 - 5 terminal function Y1-Y5 FUNC This function is only changeable if F42 "Function block (43 - 51) selection” has been set to "1". This function is used to select the output terminal function for terminals Y1 to YS from the table below. The setting can be made for each terminal individually. FMA terminal ee en ec tet ee en ec tet FUNC 10.34 7 oll Output frequency 100% ‘Output current Output torque Load rate @® FAR function signal (Hysteresis) FAR HYSTR This function is only changeable if F42 "Function block (43 - 51) selection” has been set to "1". @ This function sets the FAR signal hysteresis in steps of O.1 Hz. The same output function can also be assigned to two Output different terminals at the same time. frequency Daa Ouipot tinal uncon Symbol jee © vere unning AUN 1 | Frequency equtlones sonal (fer to Fas) | FAR 2 | Frequency lvl detection (rer Fa and Fem) | FOT 3 | Overoad eat waming (tr to FSi) OL | FARsinat| 4 | Under wotage detection ww | Keypad operation mode 8 | Torque limiting 7 | Inverter stopping sw @ | Autoretat rode Fes Fp ( FOT function signal (Lovet 9 | Auto-rest mode etree A | (Not available) | (ot vel ©. [Rinse signal (100 pls) at ptr This function is only changeable it F42 "Function block operation (43 - 51) selection” has been set to "1". D onion ere eee @ This function sets the frequency detection signal level in steps of 1 Hz. e .nceation Sere ‘enn Rises esau emits YO | cant sia ce sora) tr to (Fer inser sonal yates ae oun tad cu tome 4 ae io ee FDOT HYSTR Y8 - Y6: Stage indication signal o[s[elele vi | v2 | va | va | v5 EEE —- ‘The relationship between Y2 - YS and trip causes when data has been selected is shown in Table 11-1-2 (refer to page 47). This function is only changeable if F42 “Function block (43 - 51) selection” has been set to" @ This function sets the hysteresis for the frequency detection signal (FDT) in steps of 0.1 Hz. —35—FS) (OL function signal (Level) This function is only changeable if F42 "Function block (43 - 51) selection” has been set to "1" © This function sets the alarm level for the motor overload. Because it has the same inverse time characteristic as the electronic thermal overload relay, it is possible to use it as an overload early ‘warning by setting the value lower than the electronic thermal overioad relay level setting (F08). * For details of settings, refer to FOS “Electronic thermal overload relay” on page 29. Function block (53 - 59) selection C 53-59 ‘© 0: Function codes 63 to 59 are not displayed 1: Function codes 53 to 59 are displayed ‘Jump frequency 1 JUMP Hz 1 dump frequency 2 JUMP Hz 2 Jump frequency 3 JUMP Hz 3 Jump frequency (Hysteresis) JUMP HYSTR: This function is only changeable if F52 "Function block (63 - 59) selection” has been set to "1". ‘© The midpoints for the jump frequency values can be set in 1 Hz step, 3 jump points can be set. © The jump hysteresis can be set in 1 Hz step. Jump frequency 3 Jump frequency 1 Frequency setting Even if jump frequencies have been set, they will be ‘omitted during acceleration and deceleration Set so that the space between jump frequencies is larger than the jump hysteresis. © if.a jump frequency is set to zero, the jump function will become inactive Starting frequency START Hz _ This function is ony changeable if F52 “Function block (63 - 59) selection” has been set to "1" @ This function sets the starting frequency in 0.1 Hz step (minimum setting is 0.2 Hz) & Starting frequency (Holding time) a HOLDING t “This function is only changeable if F52 "Function block (63 - 58) selection” has been set to "1". @ This function sets the holding time for the starting frequency in 0.1 second step for meter start (maxi- mum setting is 10 seconds). This time is not included in the acceleration time. Explanation Holding time Starting frequency 7 Does not operate atthe point (of changeover from forward to reverse This function also operates when pattem operation has been selected using F65, and includes the timer, time. This function is only changeable if F52 "Function block (63 - 59) selection” has been set to "1". © This function is used to set the time constant for the input filter in order to eliminate the effects of noise included in the analog setting signal (voltage and ‘current commands). Settings can be made in 0.01 second step. If the time constant setting is too long, the com- pliance to analog commands will become poor. Frequency setting signal filter FILTER — 36 —Function block (61 - 79) selection 670m : Function codes 61 to 79 are not displayed Function codes 61 to 79 are displayed LED digital monitor selection 1 LED MNTR 1 LED digital monitor selection 2 LED MNTR 2 ‘These functions are only changeable if F60 “Function block (61 - 79) selection” has been set to "1". (© These functions are used to select which information is displayed on the LED monitor of the keypad panel (The information on the display is different by mode, lie. running mode, stop mode and frequency setting mode.) F62 is used to select the display information in stop mode. (GF) (LCD monitor selection ® This function is only changeable if F60 "Function block. {61 - 79) selection” has been set to "1". @ This function is used to select which information is displayed on the LCD monitor of the keypad panel. ©: Running condition and operation guidance The picture will switch to the operation monitor screen described on page 19. 1; Frequency setting/output frequency STOP Ghat te bu rad He Fset/Fout 8 | Calculated torque Pecang” | ®t | ore Coefficient for machine speed and line speed ‘SPEED COEF This function is only changeable if F60 “Function block (61 - 79) selection” has been set to "1". @ This function is used to set the coefficient for machine speed and line speed if you want the line speed and machine speed to be displayed on the LED monitor. The calculation is carried out in 0.01 step based on the formula below. Line speed or machine speed displayed = Frequency * Speed coefficient Foot 2: Output frequency/output current F51 | Running | stopring | Frequency | units | stopping we 9 | wainey | ting” | 'soking™ |e | waaty t ! J He : imate aie “ srt erik reuat 2 | ouputrotage — | Fraauincy | viz | Quit Syeanproe] st | sat ous 0 PREP" ersten amen | min | 8: Output trequency/output torque 4 [rm somn | ines | tna San | ni | Une seed Fist oreteeeeeeeeeeeee} 5 |i wondfaing er Sag te" fat ond Cooae dd He «| ometagginee [ecg aie] Lola 7 | fatonsesee | reggae [wie | MP(==) Pattern operation (Mode select) PATTERN This function is only changeable if FEO.” (61 - 79) selection” has been set to "1". @ This function is used to select the pattern operation from the following choices. 0: Inactive 1; Mono cycle 2: Continuous oyclie 3: Mono cycle with continuous final speed ‘unction block Pattern operation (Stage 1) STAGE1 Pattern operation (Stage 2) STAGE 2 Patterin operation (Stage 3) STAGE 3 Pattern operation (Stage 4) STAGE 4 Pattern operation (Stage 5) STAGE 5 Pattern operation (Stage 6) STAGE6 Pattern operation (Stage 7) STAGE7 ‘These functions are only changeable if F60 “Function block (61 - 78) selection” has been set to "1". @ The frequencies for pattern operation are assigned ‘as shown below. ist stage = Setting for multistep frequency 2nd stage = Setting for multistep frequency 2 = 7th stage = Setting for multistep frequency 7 = (F26) © For each stage in pattern operation Select forward or reverse operation and set accele- ration and deceleration time by the following ‘combinations, Ft: Acceleration/deceleration time 1 setting for forward operation (= FOS, F06) F2; Acceleration/deceleration time 2 setting for forward operation (= F33, F34) F3: Acceleration/deceleration time 3 setting for forward operation (= F35, F36) F4: Acceleration/deceleration time 4 setting for forward operation (= F37, F38) Ri: Acceleration/deceleration time 1 setting for reverse operation (= FOS, FO6) R2: Acceleration/deceleration time 2 setting for reverse operation (= F33, F34) R93: Acceleration/deceleration time 9 setting for reverse operation (= F35, F36) 4: Acceleration/deceleration time 4 setting for reverse operation (= F37, F38) © The final stop will be after the deceleration time set by means of FO6. In the event of a forced stop, ‘operation will stop at the end of the deceleration time for the pattern operation currently being used. © Settings for each stage Set by means of the timer setting (0.00 - 9600 seconds) and the above symbols, Timer setting : Symbol If the timer is set to "0.00", that stage sill be skipped. Explanation The following example shows a setting of [T1:F2, T3:;R4, T4:R2 ...] for each stage. Hes =1 Timer | Tipe Wes Tek 1816 Tree Seting Symbol, Symbol oe ee Re Sage | Sage2 Sages Stage 4 Stage 5 Stage 6 Stage” When making running and stopping using the RUN and STOP keys, the FWD and REV terminals or the BX terminals, the stop command will be treated as a pause command, and the timer will ‘not increment, When a restart command is input, the rest of the operation will continue at the original speed, To clear pattern operation before it has finished, press the RESET key.Acceleration/deceleration pattern (Mode select) ACC PTN This function is only changeable if F60 "Function block (61 - 79) selection” has been set to “1”. 0: Linear acceleration and deceleration 1: S-curve acceleration and deceleration 2 Non-linear acceleration and deceleration (for variable torque load) 1 S-curve acceleration and deceleration During frequency setting, this makes the changes in the output frequency smooth, producing jog-tree ac- celeration and deceleration. However, the possible range for S-curve acceleration and deceleration is restricted to the following. Maximum frequency (H2] oO —_———— < 1806 ‘Acceleration/deceleration time [s} (Acceleration/deceleration time {s])? q ————— < 700 Maximum frequency [Hz] ® @ ‘S-cune acceleration/deceleraton time range Series brake motor 8) SERIES BRK @ Not available driving peg aN. ‘S-curve acceleration ‘Nonstinay acceleration ‘and deceleration BB Non-linear acceleration and deceteration This is used for acceleration and deceleration of a variable torque load such as a fan. Non-linear accelera~ tion and deceleration are suitable for maximum fre- quencies of 60 Hz or less. ‘Energy-saving operation ENERGY SAV This function is only changeable if F60 "Function block (61 - 72) selection has been set to "1". © This function automatically weakens the V/F pattern during light load operation, reduces the energizing losses and motor losses. Inactive : Active ‘At 10086 fod ‘At no load | Voluge 10046 fase 70% “10% Output torque Output Fswnoytetonay @ This function is inactive during acceleration and deceleration.Fy (Reverse phase sequence lock & REV LOCK + This function is only changeable i F60 "Function block {61 ~ 79) selection’ has been set to 1” © The motor will only run in the forward direction, even if a reverse direction command or a reverse operation analog command (option) is input. in the case of a command from terminal, the reverse ‘command is ignored, but in the case of the analog command, the result is the same as a frequency setting 0 Hz. In addition, during pattern operation, a reverse ‘command will cause operation to stop (0.00 Hz) but the timer works during this mode. This function is only changeable it F60 “Function block {61 - 79) selection” has been set to "1", © 0: Inactive 1; Return to factory setting value "1" is set and then the key Is pressed, the data for all functions will be initialized (reset back to the factory setting values) Language (JPN/ENG) LANGUAGE This function is only changeable if F60 "Function block, (61 - 79) selection” has been set to “1” © This function is used to change the display on the LCD of the keypad panel over to Japanese or to English, 0: Japanese 1: English LCD Monitor (brightness) = BRIGHTNESS This function is only changeable if F60 "Function block, (61 - 79) selection” has been set to "1”. @ This function is used to adjust the brightness of the LCD of the keypad. 0 (bright) ~ 10 (dark) Function block (81 - 94) selection Le @ 0: Function codes 81 to 94 are not displayed 4+: Function codes 81 to 94 are displayed Data DATA INIT lization Carrier frequency (motor sound) MTR SOUND This function is only changeable if F80 “Function block (81 ~ 94) selection” has been set to "1" © This function is used to adjust the carrier frequency between “high” and “low frequency” to reduce the noise generated by the motor. 0 (low carrier frequency) - 10 (high cartier frequency) Auto-restart (Restart time) RESTARTt This function is only changeable if F80 "Function block (81 ~ 94) selection” has been set to "1" @ This function sets the time duration between the input power restoration and the output power resto- ration when F10 “Restart after momentary power failure” is active and a momentary power failure occurs, ‘Auto-restart (Frequency fall rate) FALL RATE w This function is only changeable if F80 "Function block (81 ~ 94) selection” has been set to "1". @ This function sets the deceleration rate to pull in motor when F10 “Restart after momentary power failure” is active and a momentary power failure occurs. *0: Deceleration occurs for the set deceleration time Other setting:Deceleration occurs for the value set in Hass. Auto-reset (Times) AUTO-RESET ‘Auto-reset (Reset interval) RESET INT This function is only changeable if F80 "Function block (81 - 94) selection” has been set to © This function is used to set the maximum number of retries and the reset interval when a trip occurs. If normal operation is restored through a retry attempt, the cause of the trip is not recorded. Explanation oe {Top causes | loping to ees ee [oo } ow a — pat <> Restart time 0H3 on M23 Tripping 0c1-2-3 Times | 2Motor 1 (Capacity) MOTOR CAP Motor 1 (Rated current) MOTOR 1-Ir Motor 1 (No-load current) MOTOR 1-l0 ‘These functions are only changeable if F80 “Function block (81 ~ 94) selection” has been set to "1". @ These functions are used to set the capacity, rated current (A) and no-load current (A) for the motor which is connected to the inverter. Ri and X1 for a standard Fuji motor are selected automatically by setting F86 “Motor 1 (Capacity)". "FB" * 0: 1-frame up capacity for nominal applied motor 1: Standard capacity for nominal applied motor 2: 1-frame down capacity for nominal applied motor 3: 2-frame down capacity for nominal applied motor @® Motor 2 (Rated current) MOTOR 21r This function is only changeable if F80 “Function block (81 - 94) selection” has been set to "1". @ This function is used to set the rated current (A) for ‘a second motor when the No. 2 motor selection has. been made. © TUNING This function is only changeable if F80 "Function block {81 - 94) selection” has boen set to "1". @ 0: Inactive 1: Active ‘This function is used to tune the inverter to the primary resistance and leakage reactance of the motor. After the motor and inverter have been connected correctly, if the function data is set to “1” during ‘stop mode and the F/D key is then pressed, tuning will start and will be completed in 10 seconds. The results of tuning (%R1 and %%X) can be confirmed using F91 and F92. Motor 1 impedance (%A1 setting) ‘%R1 SET This function is only changeable If F80 "Function block {81 - 94) selection” has been set to "1". ‘© This function manually sets the primary resistance of the motor. The data can be changed automatically by auto tuning using F90, or by setting the motor capacity. ‘@ Calculation method for %A1 Rit, cable A: Ri + cable R Vesey TOM) © a ‘%X SET This function is only changeable if F80 “Function block (81 - 94) selection” has been set to "1”. @ This function manually sets the leakage reactance of the motor. The data can be changed automatically by auto tuning using F90, or by setting the motor capacity. X1, cable x: (1+ X2 » XM/(X2 + XM) + cable X vi(v3-D) 100 [%] Dedicated function for manufacturer 1 DD FUNC 1 Dedicated function for manufacturer 2 DD FUNC 2 ‘These functions are only changeable if F80 “Function block (81 - 94) selection” has been set to “1”. ‘© These function settings should not be changed. © 0: Function data can be changed 1: Function data cannot be changed *1) The setting for this function can only be changed using the keypad. Push > and /\ at the same time: data will ‘change from 0 to 1 Push > and \V/ at the same time: data will change from 1 to 0Explanation Some things to know when using torque vector control (F29) @ If torque vector control is selected, the following values will be changed from those of present settings. @ Rated voltage (F40) If"0" (free) is set, the following will automati- cally be applicable: 200-V systems = 200 V/AVR control 400-V systems = 400 V/AVR control It a value other than "0" is set, the current setting will be applicable. @ Slip compensation control (F28) 1f "0.0" (no slip compensation) is set, the slip ‘compensation’amount for a standard Fuji motor will be applicable. Ifa value other than "0.0" is set, motor will be operated at the slip compensation control amount which is currently set @ Torque boost (F07) Automatic torque boost will be applicable. Thus, any other setting which is different from this will be ignored. 10. Maintenance and Inspection In order that the inverter may provide long periods of trouble-free operation and to prevent future problems, the following items should be inspected at least once between the indicated interval. 10-1 Daily inspection During operation and charging, check the opera- tion of the inverter visually without removing any covers to confirm there are no abnormalities. The following points should always be checked. @ Check that the expected level of performance is being obtained (that performance meets specifications). @ Check that the ambient conditions satisfy the specifications. @ Check that the keypad displays are normal. @Check that there are no abnormal noises, vibrations or odors. © Check that there are no signs of overheating or discoloration. © Conditions for selecting torque vector control @ Only one motor should be connected to a single inverter. ©The motor used should be a Fuji standard motor with the same or one-size lower capacity than the inverter, or it should be a Fuli inverter motor. ("1) However, a motor rated at lower than 0.2 kW should not be used. The motor should have either 2, 4 or 6 poles. @ The cable connecting the motor and inverter should be within 50 m in length. ("1) There should be no filter or reactor connected between the inverter and the motor. (*1) (71) If using a motor which is not manufactured by Fuji or if the impedance between the inverter and the motor cannot be ignored, use the ‘auto-tuning function (F90) to find the constant before using torque vector control. However, it may not be possible to obtain the {ull performance or tuning may not be possible under some conditions. In such cases, use V/F control (no torque vector control). 10-2 Periodic inspection Before carrying out periodic inspections, stop the inverter, disconnect it completely from the power supply and then take off the front cover. Inspection shall be carried out according to the items given in the periodic inspection list in Table 10-24 WARNING The smoothing capecitor will still be charged even after the power supply Is turned off, and it takes some time for It to fully discharge. To avoid any danger, wait until the charge lamp has switched off, and then use a circuit tester to check that the voltage has dropped to a safe level (25 V DC or lower) before touching the power supply circuit. — a2Table 10-2-1 Inspection tems Inepection Inspection Object of inspection Correction Condition | Power source | within permissible limits* ‘Adjust the power supply voltage. voltage ‘Ambient Within permissible range (-10°C to 50°C) ‘After investigating the cause, temperature ‘correct to within ‘specification limits, ‘Ambient Permissible range (20 to 90% RH) humidity Dew condensation / Freezing Vibration _| Within permissible limit [S.8m/s? (0.6G) or less] Other | Noise ‘Noise from cooling fan, etc. Contact the distributor where the unit was purchased. ‘Odor ‘Smell of burning Dust Dust accumulation on cooling fins, cooling fan | Cleaning Dust accumulation on control board Blow out with compressed air Connectors | Loose connectors Tighten connectors Screws, ‘Loose screws Tighten screws * 400V series 10-3 Megger test @ When conducting an external circuit megger as shown in the diagram below. Do not con- test, disconnect all inverter terminals making duct a megger test on the control circuits. sure to never apply test voltage to the inverter. @When conducting a continuity test on the @ When conducting a megger test on the inverter control circuits, use a tester (high resistance itself, perform the test only on the main circuit range type) and not a megger or a buzzer.10-4 Measurement points and meters Since the inverter input/output voltage and current contains high harmonic frequencies, selection of the wrong measuring device can lead to gross miscalculations. When using a CT (current-detec- Measurement items and types of devices tion transformer) to measure the current. If the frequency is low the amount of error will be great. For this reason always use a CT with large capacity as much as possible. Item Simple measurement Precision measurement EE Vottage | Tester Moving-iron type voltmeter Input |Current | Glamp moter Moving-iron type ammeter Power | — Electrodynamometer type wattmeter Voltage | Tester Rectifier type voltmeter Output | Curent | Clamp meter Moving-iron type volimeter | Power | — Electrodynamometer type wattmeter Example of measurement (Locations & Devices) Inverter to motor ‘S-phase power BSe tt 1 ‘Type of measurement faa & BE 8 EF g, & 2 Ee: aa §f fg ef 8 BE ds gs 2s > G © et g% ge 68 EE § 53 es BR 3s sh eg a8 Fé10-5 Replacement parts The life of parts used in the inverter will vary according to the type of parts. The life of these parts will also vary according to the environmental ‘conditions installed and the conditions of usage. It is recommended that you use the information in Table 10-5-1 as a guide for parts replacement. 11. Troubleshooting If the protection function acts to trip the inverter (stop output) or if some other abnormality occurs, investigate the cause of the trouble referring to the following explanation. If you cannot troubleshoot the problem in this way, or if you think the inverter may get damaged, please contact the nearest Fuji sales office or the distributor where you purchased the unit. Table 10-5-1 Parts replacement ‘Standard Replacement Part name replacement method/ interval Remarks Cooling fan years | Replace with new io Replace with a new Smoothing 5 years (Determine after capacitor year | Prspactor) Aumipum ; Replace ty new (on rs (Determine after pietie | Tye |e sars | Replace with a new Fuse 10 years | en Determine after [Other parts mat inspection 11-1 Protective function When the protective function is activated, the inverter is immediately tripped, the cause of the problem is displayed on the LED monitor and the ‘motor coasts to a stop. For the detail of the alarm and the displays thereof, please refer to Table 11-1-1. The trip condition will continue until the tripping conditions is removed and the RESET key is Pressed or a reset command is input from the RST terminals of the control circuit terminals.Table 11-1-1 Detail of alarm and displays thereot Keypad Pane! Display Protecive i” Protective Operation Furetion | Leo ry ‘Overcurent | oct | oc ouRING ACC | During acceleration ‘Operates if overcurent flows tothe motor or the output protection ‘Grcuit is shorted and the inverter output curent 0¢2 | 0c DURING DEC | During deceleration momentary exceeds the overcurrent detection level 00s | oc aT SET SPD During steady state operation ‘Overvotage | OUt | OV DURING ACC —_| During acceleration Operates I the DC voltage in the main circuit exceeds protection the overvotage detection level by regenerating power. ‘ou2 | ov DURING DEC | During deceleration However, ths protection isnot possible if excessive voltage (high voltage is applied by mistake, ‘ous | ov aT SET sPD During steady state operation Undervottage | LU |UNDERVOLTAGE | Operates Ifthe power supply voltage drops and the DC voltage inthe main circuit protection becomes lass than the undervliage detection level Ifthe restart after momentary power faliure mode has been activated, operation wil resume automaticelly when the power is restored. In this case, no signal will be output to the alarm output terminal It the voltage drops toa level where operation ofthe inverter conti circuit cannot be ‘maintained, all protective functions wil be automaticaly reset Fin (on [FINOVERHEAT | Operates there is a problem with coking fan and the temperature ofthe cooing fn for overeating the retying lode and IGBT rises. extemal | oF | EXT FAULT Operates according tothe THR sknal of control iui terminal rom te alarm contact, alam input of extemal equipment such asa braking un, braking resistor or electronic thermal overoad relay Invoner ont | HIGH AMG TEMP | Oporates if tho air temperature inside ofthe inverter (principally the contro! portion) rises overheating toe high because of poor arcrultion Braking resistor] cbH | OBR OVERHEAT | Operates whon the ilomal braking resistor ovemnets. overeating Motor 01 | MoTOROL Operates when the motor curent (rwerter output current) exceeds the electronic overoad thermal overload relay seting (F09). “This function can protect a standard 4-pole 3 phase motor. Other motors may not be protoctad, so check the characteristics ofthe motor belore use tn addtion, fusing mare than one motor. installa separate thermal olay. Inverter tu | invERTER OL (Operates when the output current exceeds the specild overioad current rating. overload Biowntuse | FUS |DCFUSEOPEN | Operates when a fuse blows inthe main ccuit OG section due toa shor circu in the smoothing capactor or GBT circu. (or ony 11 KW or above) Memory error | Eri |MEMORY ERROR | Operates when a memory errr occurs due to a data wing err, ee ‘Communication| Ere | KEYPD COM ERROR | Opecates whon a RUN o STOP command i input from the Keypad but the data trom evr Keypad and the controle is ncerect, ora halt a ransmission is datected. (‘1) cPUerr — | ers | CPUERROR Operatos when an ero occurs in CPU due to noise te Era bog - Error when using optional cara Tuningeror | €x7 |TUNINGERROR | Operates when there is an open cut or oor contact in the inverter ouput wing ‘during automatic tuning C1) 1 operating from the control circuit terminals the inverter continues to operato without an alarm signal, even i“Er2" appears on the display. ‘When communication Ie restored, the "E12" deplay will be clearad.nang Table 11-1-2 Fault condition and output terminals (Y2 - Y5) -—_I |Open collector ‘Open catlocto| fu} autcondion | eu | Nol aut condion | OUR Protectve function operates, v2] va] va] v5 v2 |valvalys| 0 | Normal -|-[- |=] [torus o[-[o]- trverer tps (ouput stops) 1 [oor -|-|-Jo] [nfeneo o|-[olo Fault condion appears on dpa alee TTcTel-] felee lolaie 3 |ocs en, =|-Jofo} [t/a olol- Find faut condtion data, +/our,ovz.ous |-o[-[-] |rfes ofofol- —— si =lol-lo] [15] es, er olofolo mina tho cause of fault condor. slo -[ofo]- 7 fow -lololo aa Ton sfomons [ol-[-|- stow, fol- =: OFF, 0:0N Hes No_—Caee of faut conto? boon olminatoa? yea) ‘Operation can be restarted Fault condion display i cleared. Fig. 11-141 Protective function operation and resetting Table 1-1-3 Protective functions that avoid trips Function Protective Operation Stall prevention | When the inverter output current, intermediate DC voltage or torque exceeds the limit value during acceleration or deceleration, the acceleration or deceleration is stopped. f the same things happen during steady state operation, the output frequency isreduced. The inverter then waits for reduction in current thus tripping is avoided. However, if the duration of above operation is too long, the inverter overload (OLU) function will operate and the inverter will be tripped. Furthermore, if this function operates during acceleration or deceleration, the accelera- tion or deceleration time will become longer than the setting time. Input surge This protects the inverter from the following surge voltages on the power supply by means ofa surge absorber which is connected to the main power supply terminals (R, S and T) and the control power supplementary input terminals (RO and TO, optional) Toearth: = 7KV (1.2 x50) us Between wires: 5 KV (10 x 200) us 4111-2 Troubleshooting (1) Overcurrent (OC) — 48 — Overcurrent during Overcurrent during Overcurrent during acceleration oceleration steady slate operation oct ce oca YES ‘Are motor connection terminais (U. V, W) shorted? Eliminate cause of short No Ino |s load too groat? YES sf duce load or increase invertor NO NO Ino capacity. 4 ‘Can torque boost Is torque boost Is deceleration ‘Inverter problem or ‘amount be reduced? || amount correct? setting shorter than the rmis-operation duo to proper time for load? noise. Contact Fu ves ves Isthore anyload 89) Electnc. EEE, ———_, yes fluctuation? Reduce torque boost | | Is acceleration time | yo = amount ‘sottingshorterthanthe proper time for load? Ves ve Increase setting ime. | | Can acceleration time i Increase eating time, setting be incroased? Ino Reduce load of Beakingmetnod needs | | Reduce oad or Increase inverter inspection ContactFuii |_| increase inverter capaciy lect. capadty(2) Overvoltage (OV) ‘Overvaltaga during | Overvottage during | ‘Overvoltage during | sccelraion celeron steady state op- our fous on I : a 's power supply vottage within specifcation range? OJ reaues power supply Tes — Te votage 6 spciia- Doss inverter operate when load suckanly removed? NO NO [so NO Is main circuit OC voltage during operation at protection level or above? Inverter prblam or mis- [ves YES YES epeaion ato nae, Contact Fj Elev. oF no_ [ome ovation | [oan dctraton ne stg be ‘aon stops? sseased? Yes NO NO ves. [Can acceleration time seting be increased? NO. Increase seting time [Can oad inert moment be reduced? NO NO. [No 1s optional braking unit or DC braking function being used? NO. ‘Braking unit or DC braking uncon ray a used raking method needs inspection. Contact (8) Undervoltage protection (LU) (4) Fin overheating (OH1) or Inverter overheating (OH3) w iewener | [Finoverheating overeating] [OH I ors Has any power faura YES [Reset and resent ves eccured? operation. (1) is load too grat? Reduce load. [Ko nO. is there any component prob-| YES [Replace dotecive [are cooing fans |.NO_ Replace he cooing 'emerbadonnecioninpowec{ component or repalt operating? fans. supply creat? eannectin Te [xo ves. |istne cooing por }YES-[Remove blockage. Is power supply vottage win | NO blocker? specticalen range? NO [ves G Isambienttempereture] nyo) [Adjust so that Isthereanyload which requires] veg [Chango the power vithin ‘spectication - “> ambient temperature larg staring curent in tho - == supply syst fo con range? is winin range. samo power supply system? ‘crm to apscteations Te [x0 nvenerprobiemorms-| Desetvtinetonoperatawten] yes is rower enn reustonolse, fransformer capacity Contact Ful loot. omect? NO Is the votage in min Gteut] no. [Possible invertor |(between P-N) above the level a problem. Contact Full detected In table 10-1-1? Biectre. ]ves Inverter contol ecu jroblem or mis-operation due | (1). Aer @ powor failure, once the fo noise. Cantact Fu Electr. Ssnootingcapacto as dschargod andthe inverter controlpower supply has dropped, restarting wilbermade automatically 9(5) External atarm input (OH2) (6) Motor overload or inverter overload (OL) ‘one Inverter overoad | [Motor overioad I ou ou Is alarm signal contact [Connect alarm signal for extoral unt cor-| yo _|ontact Do elecronic thermal] NO__| Connect extemal ther- rectedbatween cont ino signal input, overload elay charac mal overload relay. irc terminals THA short erminals THR: Reristies and. motor om? fen | overload characteris ties mater? [ves YES Does alarm uncton of] jyo__[tmveterprblemormis- No jexternal_compenant Joporation due tonoise. ‘Are electronic thermal Seto covet eve. operate? Contact Fu lect. overload relay satings corset? [ves ot YES Eliminate the cause No. ofthe alarm, Is oad to great? ¥ eee ‘mie-opetation due to YES noise. Contact Fuji Reduce load or a increase inverter capac. (7) Blown fuse (FUS) (8) Memory error (Er), communication error (Er2) or CPU error (Er3) Fus, [abnormal or | [Memory eor| [Communica | [CPU error no display En ton erorE2 | |e Inverermay be shorted Inside. Contact Fuji Turn off the power| [Electric supply, watunslenarge| lamp is off and then| turn power back on, No Les oes data appoar on Are all connectorsana| ble, Sigal monitor? sockets properly in- sertad and is there no YES [ambient noise? NO inverter is normal. Inverter problem Operation ean Contact Fu Electric. continue, (9) Inverter output 7 ‘Aroterminals U,V | YES [Connector replace the ‘ana W not yet [fwing. eannected or open? NO ts keypad pane! |-YES_[connectthe connector. ‘connector discon- — J nected?” NO |nverterocoblem ormis-| operation dueto nose, Contact Fuji Electne 50 —11-3 Motor troubleshooting (1) Motor does not run Motor doesnot. is charge lamp lit? NO. 1s breaker or solenoid No Turn on. wich ON? YES ves Eiminate the cause ofthe Does a problem appoae prob, reaet he alam ontypad pana play? Is normal wotage supped] no. _ [Chacko vetage ops, and hen sant operation to power supp input wrong pase reaton NO |terminats (R, S, 1)? }wrong connections and eng santo, and Is operation command Yes repair if found. inven norma Inet via Kypad paral or | Operation can continue. control circuit terminais? ves Keypad panel] [cenwal rut terminals Poesbie invener protien Contac Ful Elect. |Does motor operate wien: NO | Are forward and reverse PUN pressed? operation conmands ory being input? - site extemal wig 2 | YES_[Repacodetecive owich YES: YES: | control circuit terminals jor relay. FWD, HEV-Cu conect? [Press Nand et equsncy NO correct wing ener. a NO [Has tequency been set? SS, mI * oes motor operate when Drptegnne wn [ves [25 | [nto nora ing vo contol creattemmas | veg ave unger requency ma] faa, 11, V1,c1 and ves and sotng regency batvecntorminale Xi, set coractrequancy. |= oeton staring roquoney? xa. CM corect? NO Motor problem is voltage being output NO Possible inverter problem. from incon oe Contact Fup ler fermras (We aaa = ves No Ie load oo get? emote wens corect? Corea wing or. ves istorque boost amount YES [Loads too urge and motorised. Reduce oad, a eomeate ‘mochariea bra sell, check whether mechanical brake as boon leased No Increase torque boot jamount. ‘Note: Operation commands and values suchas foquoney sting ean berentoredontheLED mentor sndLCD montorby selecting ie tartespondng tno. ‘The motor will not start even if the following commands are input. @ When an operation command is input while coasting command or DC braking command is input, or when a reverse operation command is input while F76 “Reverse phase sequence lock” is set to "1". @ If the settings for any one of F87 or F89 "Motor 1 (rated current)", F88 "Motor 1 (No-toad current)", F91 "Motor 1 impedance (%A1 setting)” or F92 “Motor 1 impedance (%X setting)” is wrong by far when FO7 “Torque boost 1" is set to "0.0" or F29 "Torque vector control” is set to "1".(2) Motor runs but speed does not change Motor uns but speed does not change. T YES |ig maximum trequency setng 100 lon? No ae eS Peer [Change setng ‘Are upper and lower fre- quency limits operating? NO yes ves 1s mae seting ma Istrequency setting metnod|_Keyped panel operation Does speed change wen too tong? ‘Sane “Keypad pana, analog and vate pressed? a signals. or mulistop te - NO fn |auoncy or UPIDOWN? 15 — 4 operation method pale Analog signal Does trequency setting |e as pattorn operation operation? signal change? (0 - 10 YES |trishoa? ana Vi4-20™mA) step frequency Ino UP/DOWN no NO No, Are acceleration and Is all oxteral wing to cir-}Y> af cone wing err. Is all external wiring to Zeg | deceleration time cof terminals X1,%2. x3) contteuttaninals 13, S | soning al identical? (CM corect? 12.11,V1,Ctandbetweon js XI, X2, X3-CM| No ves emia Xt, x2, x ‘Are frequency sottings tor|NO | Change the tre ‘each mulelop selection! | quency seting Replace detective speed | | diferent each oor? regulator or signal ES converter. | sansaee hs 7 as J ‘Are acceleration and de-|yio) _| Possible nvertarpr0b- celeration imesettingsex-|~——>jlem or mis-operation| tremely tong? ‘due to noise. Contact eS Fuji Elect ‘Set acceleration and do- celoration times in accor-| dance with load. Changes in motor operation speed will be shown in the following cases also. @ If settings for F13 "Bias frequency”, F14 "Gain for frequency setting signa!” and other control system functions are incorrect. @ If signals are input from both control circuit terminals 12 and V1 and there is no change in the calculated value. @ If the load is too large and the torque limiter and current limiter functions are operating. 52(8) Motor loses power during acceleration Motor oses power during acceleration yes Is acceleration timo Increase seting time. seting to smal”? No YES ves 1s motor or toed ioral is« special tor being |“ —a| contact Fu) Electric moment too large? used? ee nol ____freguee oad eral moment or inerease Has motorterminai [YES usothickarcables between Inverter capac. tage dropped? motorandinvererorreduce| cable length. NO I oad torque too high? a increase torque boost amount. duce load torque oF increase Inverter capacity (4) Motor overheats Motor overheats. I won Do motor and VIF No charge Vi pattem Ita special high-speed inverter motor patoms mat? pT setng overheats, the curent pattem needs tobe changed. Contact Fuji Electric. —3—12. Appendix 12-1 Standard specifications (1) 200-V system specifications ‘Nominal applied motor [kW] [o2 [os [ows [15 | 22 | o7 [55 [75 [1 | 15 [es [22 Inverter mogel number FRING. |FRNO.75] FANT S | FAN2 2 | FANG? | FANS. |FRN7 S| FRINT! | FRNTS |FANI85] FANZ2 (Gas2 | Ges? | 496-2 | G9s.2 | Gus? | Gos. | Gee-2 | Gas-2 | Ges? | aes2'| case 8 [ioverter ouput vat ii | 19 | 30] 42 | 65 | 95 | 19 | 18 | 22 | 28 | a9 8 [Output current [A} 30 50 8.0 1 17 25 3 46 EJ 4 87 [overead anaciy 750% of rated current for 1 minuto, 200% (6 0.5 « (Inverse time charactor) Siting torque 150% fated txque oF more or nominal eppied mor (ng erg vector ok Weigh 24 [24 | 24 | 32 | 32 [a2 | 49 | 49 | wos | 108 [108 | 08 Inverermoast number | — | — | — | — | — | — | — |'eg2 [fice | Fast [Boda] Pas 8 [invener ouput java)“ et meee eee fea ete er [hes tas 8 [Output current [A} — |— [— [— |— | — |— | & 42 55 67 iy ® | Overioad capaci 120% of rated current fort minute, (Inverse time characteris) a © J starting torque ‘50% of rated torque oF more for standard applicable motor (during torque vector contol) Wo el — 1 — | — 1 —1— 1— 1 — 46 | «9 | tos | 08 | 08 [Rated votage and fequency_| S-phase 200 VSO fz, 200-200-0 ViBO Mz 8 [Notapattequerey vm | 39. 290 sting posse at bas frequency (wth AVR cont) 8 ‘Voltage and frequency | Sephase, 200 - 230 V. 50/60 He ooo So eet Fi [avon varazon Votage: 106 10-16%, Volage Unblancewinin 3, Frequency 25% (Capabilty for votage dips 165V > continuous operation, 165V < 15 ms continuous operation “4 (2) 400-V system specifications oa [om | is [22 [7 [es [ve] | [es] Inverter model numbar FANo.# FANO.75|FRNT.5 | FAN22 | FAN? FAN. |FRN7S| FANT | FRITS [FANI8.s| FRNZS {GS-4 | G9S4 | GBS-2 | G9S-t | Gos-t | Gus-t | Gust | Gas | GUS | Ges-e | GaSe & [Invener ouipatikva]"1 11 [19 | 20 | 42 | 69 | | 14 | 18 | 2 | oo | 4 8 | Output current [A] 15, 25, 37 55, 9.0 13 18 24 0 38 45 | Overoad capacity 160% of rated cuet for 4 mute, 200% forO 5s (verse ime characterise) © [Starting torque ‘50% of rated torque or more for nominal applied motor (during torque vector control) Weigh 24 [a2 | 32 | 92 | 92 | 59 | 59 “108 | 109 | Ws tvertermocet number | — | — | — | — | — aye ers Pres] craze 8 [inveneroumapvayy | — | — | — | — | — 125 zs | 202 | 905_ 8 [Output current (A) — |—|— | — | — | — | 5 30 a7 44 B [overoad capaciy 120% of raed uren for trance, (nvrao tne charactors Staring torque 50% of raed loraue or more fr nominal applied motor during torque vector conto Weight — l—I—1—1—|—1 ss [ss | 106 | ws | 108 ated voltage and requar ‘phase $80-400 V/80 Hz, 280-400-440-460 Vi6O Hz “2 Yotegerrequency (Vt) charactorsics 300 - 480 V eating possibe at base frequoncy (with AVR control) [Voltage and frequency ‘Alowabie vaiaton ‘Siphase, 580 480 V, 60160 Hz Vokage: +10 % to -15%, Voltage Unbalance within 9%, Frequency: (Capabilty for votage dips '310V > continuous operation, 310V < 15 ms continuous operation "4COMMON SPECIFICATIONS Control [ Gontrot method ‘Sinusoidal PWM control (with torque-vector control) ‘Operation method KEY operation : BUN or STOP KEY Input signal: Forward/Roverse command, Coast-to-stop command, Trp command (External {aut), Alarm resat, 3 Wire control, Multistep speed selaction, Acc ‘Dec. time ‘selaction, 2nd Vit selection Frequency seting KEY operation: A or 7 key Potantiometer : 110 5 kO (1/2 W) ‘Analog input: Oto 5Vdo, 0 to 10Vdc, 4 to 20mAdc (0 to § Vdc setting can be used by making Reversible operation with signal polarity UP/DOWN control. : Output frequency Increases during X1:ON, and decreases during X2:ON. Mutistep frequency ; 8 different frequencies can be selected by terminal X1, X2 and X3_ Running status signal ‘Open collector output : RUN, FAR, FDT, OL, LU and ete. (14 kings selectabie) ‘Analog output : Output frequency, Output current, Output torque, Load factor ‘Receleration time (0.2 to 3600s (independentry acjustableacceleration and deceleration, 4 kinds selectable) Daceleration time * Mode select : Linear, S-curve and Non-linear accoloration/deceleration Frequency titer High Limiter: 0 t0 400 (120) Ha, Low Limiter :0 to 400 (120) He ‘Bias frequency (010 400 Hz adjustable ‘Gain for requency seting | 0 to 400 (120) Hz adustabie. Frequency jump control_—_| The jumping frequency (9 points) and jumping hysteresis width (1 point) can be preset. tating motor pick up ‘A rotating motor can be picked up without stopping the motor ‘Auto-restart after momentary | Automatic restart Is avalable afer a momentary power failure ower failure ‘Switching operation rom | Control terminals are provided for smooth switching from commercial power supply to Inverter ling to invarter supply ‘Slip compensation “Te keep a motor epeed constant, the invertar output frequency is controled according to load torque. Ifthe sip frequency sets to minus value, the motor speed variation is magnified. Torque limiting control ‘When the motor torque reaches a preset limiting level, this function automatically lowers ihe ‘output frequency to prevent the inverter from tripping due to an overcurrent. ‘Regenerating avoid control | When braking torque limiter sets 100, the deceleration time is automatically extended for trp- control less operation. ‘2nd Vit sating “This function uses 2 motor switching operation. 2nd motors base frequency and raled votage can be preset. (FUNC. 39 and 40) Energy saving operation | This function minimizes iwerter and motor losses at light load. (FUNC. 78) Indication | Running or Stopping made Output Frequency, Output Gurent, Outpt Volage, Oui Tore, Motor Sycvonous Speed, “Testar function indicates signal existence or not of logical VO, and signal voltage of analog /O) ‘Setting mode Function Code and Function Name, Data or Data Code "Trip mode Indatn of cate code (ex 061, 062, OC8, OU, OU2, OU, OMT, OH, OF, WU, Ent EFS, —) Protection] Overload Electronie thermal overload relay and heat sink over temperature detection ‘Overvotiage ‘Overvoltage detection of OC link circuit (200V series: 400V, 400V series: 600V) ‘Surge input lnverter protection from surge voltage Input (Undervoltage ‘Undervottage detection of DC tink circuit (200V sertes: 200V, 400V series: 400¥) Overheating ‘inverter overheating protection by temperature detection ‘Short circu “The short circuit protection of inverter cutout crcult ‘Grounding fault “The grounding fault protection of inverter output circuit ‘Motor overheating Canned mahal rienr bebe eekaennebeabelbcesasi| motor. ‘DB resister overheating TOHP or less: intemal electronic thermal overload relay (Function code: 27) {1SHP of more: Over temperature detection relay (Installed In DBA unit) ‘Condition | Installation location ‘Do not Installln a Gusty location or expose to corrosive gasses, ol splashes or drect sunlight or ‘outdoor. “Ambient temperature 10°C 10 +40°C (when mounted inside the éwitchboard, the cover can be removed to allow us0 fat ambient temperature +50°C) “Anbient humidity 2010 90 %6AH (non-condensing) Vibration 5.9 mvs#(0.6) or lass ‘Stored temperature, 200 +65°C. Enclosure, P40, ‘Cooling method (02 = O75 KW ; Natural cooling 1.5 - 22 KW : Fan cooling (1) Indicates rated capacity when rated output voltage is 220V or 440V. (2) _ Its not possible for output voltage to exceed power supply voltage. (3) Connect the power factor correcting AC reactor when the voltage unbalance of the power supply exceed 3%. (4) Under the condition of about 85% load of nominal applied motor. 55 —12-2 External dimensions FRNO.2-0.4G9S-2. FRNO.75G9S-2 FRNO.4G9S-4 415, 130. _ 110 22 | 37. 246 7 oe 7 aoe a aah rT ri lane: || Ie [Fe TERMINAL 1 Cy us re boo ee ~ So hid q S38 uss 3.5 oa TERMINAL 2 a M35. 2 £ Na < 64 8 78. n >| Cable hole With rubber bushing n i FRN1.5-8.7G9S-2 FRNO.75-3.7G9S-4 145, Cable hole Tr With rubber bushing H TERMINAL 1 = a PP) ee | ‘TERMINAL 2FRNS.5~7.5G98-2 FANS.S-7.5G9S-4 FRN75S~11P9S-2 FRN75S~11P9S-4 MN UY. 187, “ake Soe FRN11-22G98-2 FRN11~22G9S-4 FRN1S~22P9S-2 FRN15~22Pes-4 1, ‘TERMINAL 1 Js IMINAL 2 157 63) 55_) 61. gaa ae roe Sin ruber she pea] Se 312-3 Control block diagram (lo Seg ~ ‘ISY 8 NAO shox ‘wowed 38 — MS Ne peneeeapeeeecseeenr sacar te 7 (onree noi 20) wn ea jE (eee ‘$6d/S65 000S SINSY412-4 Terminal identification and function [Symbo! _[Tervina name — |Description Power |L1,12.13 |Powerinput [Connect a 3-phase powor supply. eect U.V.W_[Inverer ouput | Conecta3-phase induction motor. P().Pt_|for OC REACTOR | Connect the OC REACTOR for power factor eorecting. (NC) [for BRAKING | Connect ne BRAKING UNIT (opton. uN (for 11 KW or more capacity inverter unt) P(+), 08 |for EXTERNAL — | Connect the EXTERNAL BRAKING RESISTOR (option) * |eraana. (or 75 KW ores capac inverter ni RESISTOR " id 7 16) | crouncing [Grou teminal for verter chassis (housing). Be sure to ground ne chasis pre- vert electical shock and wo redice. aso note. ro, to [wttary conti | Connect a single-phase AC power supply 0 back up the * _* [power supply ‘control circuit power supply. Frequency]13 | Potontomater | 0V DC power supply for requencyseting POT, | These algnals are solected by seting power supply _| (maximum oupatcurent: 10 mA). FUNG. 00 as toons. '00/0 KEYPAD oparation 12 _|Votageinput__|010 +10 Ve / 01 (maximum ouput frequency) 7, tage Input tr utput frog. oor Fidos reek cr (Current input +410 +20 mAdc / Oto (maximum output frequency) (Terminal 12 and V1) oa Votage and Current input vi |auxttay input |0%0210 vee / 010 +(maximum output Requeney) (Terminal 12 and V1 and'C1) © |(votagsinps | + Reation to FWOIREV sina! polantyotvi | WO REV + | Forward rotaion | Reverse rotation - Reverse rotation | Forward tation 11 [common [Common tomina for trminals 12,13, C1 and Vs. [Command] =Wo |Forward operation] ND-CM: CLOSE The motor cans forward Grecton. NOTE: Dung both FWD and REV inout command ‘OPEN’ The motor docalorates and etope- _|are CLOSE, the motor cocolratea ara stops. REV | Reverse operation] AEV-CM: CLOSE The motorrans reverse crecton. command ‘GFEN" The motor decelortes and saps. HL | See operaton | When HLD-CM is closed, pulse signa input rom FWD oF Stop command | REV tinal |s soleil peraton from momentary pushbutons is enabod. fx | Coastio-stop | Motor wi coasto-top with BX-CM closed. NOTE: 8X-0M is opan wih FWD oF ‘command, |No slam signal wa be ouput EV ciosed, tho verter wl tat to operate. ran [ri emrang|ieTHR.co ope. OF2 Wow scr and mar tomal faut) |coasto-etop. The alarm signal (OH2) is held. AST —[Alrmrasst | Fault aro esot when a momentary contacts made etwoon the RST-CM terminal for ore than 0.4 feconds ae sortcirted. Monier] FMA-11 [Analog monitor | Outputs 0 to +10V DC votage proportional cloning |The witage can be adusted by joutput function, selected by making FUNC. 46/0 to 46/3. | FUNC. 46 (6.5 to 10 V max.) 10" Output requency" 2: Load factor Ffwo volmetore each having an 1; Outputcurent”” 3: Torque (calcuated —_intaal resistance ot 10K, can be [connected /FMP-CM | Frequency Pulse rate = (FUNC, 43) ¢ (Inverter output freq.) The voltage can be adjusted by: |FUNG. 44 (5 to40V max) buts output) Two velieatore each having an intratresstanen of 10x, can be connected. Contact |30A, 308, [Arm output [Outputs a contact signa whon a protective function ie activate. ouput |s0c_|ianytaut) | (Contact rating: 250V AC, 0.34, cos ge03)~~ _|symoo1_|Temrinal name |Description ‘Control __|X1, x2, Xa] Mutistep freq. | 8 diferent frequencies can be selected by ONIOFF com- | This function can be obtained by input select binations of terminal X1, X2 and X3. making FUNC. 32/0088. \. |respanar \ |r 8S ]ass2}ss ass fsss| uses} xeul - |o|-fo|-|o]-|o xen] - |-|olo|-|-|olo wseu| - |-|-]|-lolojolo (1, x2] |Up-Down control. | The output frequency incroases during X1-CM: CLOSE | Function of terminal X1 and X2 [and decreases during X2-CM : CLOSE. ‘changes by making FUNC. 321/148 or 92/zai 2/1 Re s2ianue (3) {Switching opera- | The inverters ready when PU-CM and FWO (or REV) | Function of terminal X3 changes by tion from tine to |are closed. Turning off The PU-CM after 0.1 seconds, | making FUNC.32/#1#¥# or 32/248. inverter [changes over from line to inverter. ‘S2IW 18: for SOH2, 32/82#: for 6OHZ X4,X5 | Acc/Deo. time 2, |4 different acc./dec. times can be selected by ONOFF | This function can be obtained by }3.0r4 selection | combinations of terminal X4 and XS, making [acctDect|Acr2rDec |ser2iDec3|AoosDect ixecu) ~ ° - oO | o:0N =:0FF som] - - o fo (4) |Current process |X4-CM ON : Selects current input setting Function of terminal X4 changes by signal selection (Terminal input C1 only) making EUNC, 32/4814, X4-0M OFF » Selects without C1 terminal setting (Terminal input 12 or V1 or KEYPAD) (4) | DC brake X4-CM ON: Active (DC brake operates) Function of terminal x4 changes by jeommand X4-CM OFF : Inactve making FUNG, 32/4824 5) [2nd motor X5-CM ON ; Selects 2-nd voltagertrequenecy setting | Function of terminal XS changes by selection (oy FUNC. 39, 40.41) for 2nd motor, making FUNC. 32/##1, (5) [Data protection |XS-CM OFF ; Change inhibited (All FUNCTION's data) |Funetion of terminal X5 changes by X5-CM ON : Data changeable making EUNG. 22/4842 cM ‘Common terminal | Common terminal for contact input signal and pulse output signal (FMP). open |v output 1 Each terminal function can be selected by FUNC. 47 | NOTE: Factory collector (code) (unction) setting are Joutput (0: Inverter running mode (AUN) ‘Yi: RUN [DC 50mA max. 1 Frequency equivalence signal (FAR) Y2: FAR 27V max. ve output 2 2: Frequancy level detection (FOT) Y3: FOT 3: Ovetload early warning (OL) Ya: OL 4: Undervoltage detection (LU) Yo: LU 5: KEYPAD operation mode |v output 3 6: Torque limiting mode | 7: Inverter stopping mode @: Auto-restart mode 9: Auto-reset mode Ya output 4 C: Time-up signal (TP) at pattern operation 4d: Cycle completion signal (TO) at pattern operation E: Stage indication signal at pattern operation {used 3-output terminals ¥3, Y4 and Y5) Ys output § F: Alarm indication signal at alarm trip mode {used 4-output terminals ¥2, V3, V4 and YS) CME —|Comman (for | Common terminal or open-ccllector outpul signals. ‘open collector output)os Function Code Table (Factory setting) —— =] ae = ae, aoe onfaae] [B3S, ae rea rename |e:taraneeecine ren til ce eTiraeesrmeracoonsret 21 eee aca, Po i Naseem Sms, faiaoa Rd [mon = romana [pneroeremamnaieins |-| © ee ace peed a ees asa wore ti amceiDasnrtiiiecmoman [ol Et cel aioe r= excoonenmteere:wta | | anaes peamcovr ope emaey = era ctoaceeo ode . Pirterapieee opm an mane = ers oe eae peaseru a Tom Sosomens ee S ee See cad 7 Seon rma scar jacnamnanay oi wnonmnaawral [8h iccserectecene tulad plod acre Ta er eens be cocasesess roca Fe ue anecreetle =] plmadrralegrni Fi rere 7 ea Hea mrs Se tea east ito =e cement atta orem Leacomes a wa Bee TeeE las tcana i Ses 3 munres-Esaroeramnel=--Thewiaisuans [l|=ar|-| meena fH bear = farm lewonene reiownom|=[ | [Sneie: 7 beaitet 7 areca pun [owe om one cae epee soa orien mia flesecmira' | lft ramen own jonnmare = [wo | TCaareove [oriae-20¥ me roar aa aoe ea 1S i =o me rvaneronaue_|aowrw.owneme ona ts [8 favnassame ovemo = rroconcte ~Joawennte we [ 20 Taseeememmoneacn |] Ti reacemcin[owie ~ [eo] [enone |i sesemncnsrasson. se rocen ~~ |popetasmamaienes [=| eo| foneruses lene Pact we | 300) Jaerurvaos owe = Are & Eanes feitenice /ou:ae cove 33] lenaveer [aon 7 Eirias 22 oa 33 earn 2 Fannree ttt ercmueman remem ilis femur coor mes Hi acer SI oes ore 2 | [ewenne |aoo-rer a yiase eee eaerecoeT earnest [sao [ee couseeere comers ra aon[oisens =F ae Sie ate ca peng Incl Simms axveiine c ; Eee as Hered aaa ae Sree re een Seton ee Cee peters Seema! comes Aaa ete pen eee re cae Se fe tonestabiaea ade ttbe poorer cece, (cmus cpl orminl V, ¥9, Yaa~ [Fact] a Facer Fea LCD Display — bead cid LCD Dieplay oe vetting | feraniwera [ow eone ees ernaaonap neTONcoDEH ee |= | © : 1: Dey FUNTION CODE 49 FOT LEVEL G98 :0 10 400 He P96: 0t0 120Hz | Hz | 50 ome “ er arm sound [0 ew cre 100A een Le fororiwera_[aowasone = [v0 fencstanri [ooo on SOLWaRnG [Aaaae wenaimaxmdanet | A | —_| pornrare [ose 1000 =[® crncansen rancroncooemese | - | ° semsosom [1 dasae rINCTON CODE 915 fmaroneset low? =e sor veo | [eneseter [zeae aise Sante! |ois:owsore — Pascomusone) | Seve 3 ° | leancroncar |o waame peor . ¢: Sandeseanuoy eames [owmre we ® trons ann epcty 5 sre sou xc srscanrve _[osemore we [a erucron a [ewe abe tre a= fsvcwone: [aaerooe = [ee eencTon te [eorenvain A tra 7 foraren __a0imacos ac F [e@MOTOR Zr | Current valve (A) nating alo oc netampan RAETONSSOEN ET | — | © 1 Dany UNCTION G00E 811878 fovame [orate tA aia 1 (cat TT] [praaraer [recente ore +f as Seingwaie tvoupavame [= | 0 | [eenxset __|Parowvaivesne += ooraoncoanmreriewte) | ~ | om| [roorics : fo: oper ae ae Le | fpoormce 7 :Soplon eacra rt and uit) S: Sch our wt Suet cee somarnre [ovomncwoeaie rican | - | © 5: Be pap oct rr or) Barba steed rg ore fesvariem Josue trmeeane | ° 2: Conese 3 thr ye wen ‘onan a sesraces | ovenaon e000 00 > [200 ersrace2 . SeSraces cole rwomey scorec -|n Seices |? "two. Ace /0e01 eemces |e fo; sacavoese ress: |G: Ene | Aocs/oecs eencer |e: pao soceroece mr RV. AGos DEE: i Rey | Mesevoece fe. ney | (AGo3/bECS Bi: Rev | Aea/ece Faaccem fo: near Teen -[e Nera faaenesen [octeaie tase =[e eenenay sav [ostoae 1a “8 peneviocx [octets Aa =[e rontan? fo: amet ng va : 2 fat ety irae acawaunae —[oowanese 1 Ean [a raemawness _[o(pare 10; as Sanaa UNA oer 31 Nake (Je btng fr PIS sets,A REVISED SHEET P.27 Function Lo Setting range Min, Woni tor Unit No, | Name Up to 22K unit Special | 81 | Motor sound 81, MIR SOUND | 0 (Lon carrier) to 10 (High carrier) | - | - Function 1 (Carrier frequency) 11 (Lowest carrier) -|- P.29 Electronic overload protection (Select) ELECTRN OL Electronic overload protection (Level) OL LEVEL @ Selects whether the electronic overload protection is active or inactive, whet type of motor is being used, and what the operation level is. Select: 0: Inactive 1; Active (For Standard motor) Protection characteristic is Fig. 1. 2: Active (For Fuji inverter motor) Protection characteristic is only "S0H2 or more’ at every output frequency, Level: The setting range is between 20 105% of the inverter's rated current. Fig.1 Electronic overload protection characteristic Operation 20 time (nin) Output frequency 7 SOHz or more: + 20Hz. 0. Sz ; 7 Load factor (8) | ctor ie / 0 80 10 180200 : Carrier frequency (motor sound) MTR SOUND : This function is only chengeable if F80 "Function block (81 - 94) selection” has been set to "1". i @ This function is used to adjust the carrier frequency for changing the motor sound ‘and high- ed frequency noise. 0 (low carrier frequency) - 10 (high carrier frequency) , 11 (lowest carrier frequency) When you want to reduce to the motor sound, set to 8 - 10. When you want to reduce to the high-frequency noise, set to 0-3 or 11. AX CAUTION When F81 “Carrier frequency (aotor sound)” set to “11”, the inverter output current contains a lot of higher harmonics, s0 should to reduce to the continuous output torque minimum 10 ~ 15%. 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The rated current and the interrupting capacity depend the power supply specifications. fee = Use 8 line side AC reactor: ge the power supply capacity exceeds SOOKVA When a thyristor converter acd the inverter unit are connected to the same bus, or ON/OPP of power-factor correcting capacitor connected on power supply side is necessary. © When imbalance in power supply voltage exceeds Inbalance rate of input power supply voltage (x). Max. voltage (V) ~ Min. voltage(V) ‘S-phase average voltage (V) @ Carct inverter power power-factor so that it will be between 0.75 ° : Wegnetic contactor ‘Surge: suppressor Inverter can be operated even when 2 magnetic contactor is not cannected. ‘The magnetic contactor is used to turn the power off for safety when inverter protective function is activated. Connected to suppress surge generated when the exciting coil of magnetic contactor or control relay is energized. RET suppressing reactor Used to suppress radio frequency noise when radios or electronic devices nearby inverter receives noise interference. 7 Power-factor correcting DC reactor (OC reactor) Goat inverter power power-factor so that it will be between 094 to Braking unit and braking resistor Connected when large braking torque is required. Frequency setting POT Connected to the control circuit terminals to sel frequency. Extension cable for keypad pane! Main ircuit wiring Used when the keypad pane! is removed from the inverter and mounted on the switchboard, Used to connect power supply, inverter output, OC reactor, braking unit | braking resistors* groynding terminals. Si47-0408