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C5.2 6esquemas Hidraulicos

Este documento contiene una tabla de resolución de problemas para el control negativo de Kobelco SK210~SK330. La tabla lista los posibles problemas con el circuito eléctrico, los dispositivos hidráulicos como las válvulas de control y los cilindros, y otros componentes como sensores y motores. La tabla proporciona una guía para diagnosticar y resolver problemas con el sistema de control hidráulico negativo.
Derechos de autor
© © All Rights Reserved
Nos tomamos en serio los derechos de los contenidos. Si sospechas que se trata de tu contenido, reclámalo aquí.
Formatos disponibles
Descarga como PDF, TXT o lee en línea desde Scribd
100% encontró este documento útil (6 votos)
940 vistas17 páginas

C5.2 6esquemas Hidraulicos

Este documento contiene una tabla de resolución de problemas para el control negativo de Kobelco SK210~SK330. La tabla lista los posibles problemas con el circuito eléctrico, los dispositivos hidráulicos como las válvulas de control y los cilindros, y otros componentes como sensores y motores. La tabla proporciona una guía para diagnosticar y resolver problemas con el sistema de control hidráulico negativo.
Derechos de autor
© © All Rights Reserved
Nos tomamos en serio los derechos de los contenidos. Si sospechas que se trata de tu contenido, reclámalo aquí.
Formatos disponibles
Descarga como PDF, TXT o lee en línea desde Scribd

Kobelco Hydraulic Schematic Section

Kobelco America Inc.


Dynamic Acera 03/2005 Rev.05
Page 6-7
Troubleshooting Table SK210~SK330 Negative Control

Electrical circuit Hydraulic Device


Control valve Motor Cylinder Other

P2 by- pass cut propo. s. valve

P1 by-pass cut propo. s. valve


Travel Straight propo. s. valve

Travel 2-speed solenoid valve


Swing priority propo.s. valve
Ind. Travel propo. s. valve
Arm variable recirculation

Arm variable recirculation spool


Ind. Travel propo. valve
Low pressure sensors

P1 pump propo. valve

P2 pump propo. valve


Back pressure sensor
High pressure sensor

Arm T2 spool (SK330 Only)


Swing parking brake

P1 Negative Control Relief


P2 Negative Control Relief
Att boost sol. Valve
Nega-Con sensor

solenoid valve

P1 Neutral cut spool

Boom Holding valve


P2 neutral cut spool
Travel straightspool
Boom conflux spool
propo. valve

Arm Holding valve


Arm conflux spool
Lever lock

RH Travel motor

Bucket Cylinder
LH travel Motor

Boom cylinder
Arm Cylinder
Swing motor
Travel right
Travel left
P1 pump
P2 pump

Bucket
Swing
Boom
SE1 SE22 SE26 A6 A3 A4 A5 A6 A7 A8
PSV PSV A8 A7 SV- A2 A1 SV-

Arm
Code ~ ~ ~ SE28
P1 P2
PSV PSV PSV PSV PSV PSV PSV
SV-1 3 SV-2 4
SE10 SE23 SE27 A B C D E F H

Boom raise inching O O O O O O O O O O


Boom raise full lever O O O O O O O O O O O O O O O O
Boom lower O O O O O O O O O O O
Arm out inching O O O O O O O O O O O
Arm out full lever O O O O O O O O O O O O O O O
Arm in inching ( Light Load ) Free Falling O O O O O O O O O O O O O
Arm in full lever O O O O O O O O O O O O O O O O O O O O O
Arm in heavy digging
(Full lever, sequence conflux)
O O O O O O O O O O O O O O O O O O O O

Bucket digging inching O O O O O O O O O O


Bucket dump O O O O O O O O O O
Bucket digging
(Full lever, conflux)
O O O O O O O O O O O O O O O O O
Bucket dump
(full lever, conflux)
O O O O O O O O O O O O O O O O
Swing O O O O O O O O O O O
Travel RH and LH (1st speed) O O O O O O O O O O O O O O O
Travel RH and LH (2nd speed) O O O O O O O O O O O O O O O O
Travel right + Boom O O O O O O O O O O O O O O O O O O O O O
Travel right + Bucket O O O O O O O O O O O O O O O O O O O
Travel right + Arm O O O O O O O O O O O O O O O O O O O O O O O
Travel right + Swing O O O O O O O O O O O O O O O O O
Travel left + Boom O O O O O O O O O O O O O O O O O O O
Travel left + Bucket O O O O O O O O O O O O O O O O O
Travel left + Arm O O O O O O O O O O O O O O O O O O O O O O O
Travel left + Swing O O O O O O O O O O O O O O O O O O O O
Travel RH and LH + Boom raise O O O O O O O O O O O O O O O O O O O O O O O
Arm in + Swing (Swing priority) O O O O O O O O O O O O O O O O O O O O O O O
Independent Travel
Travel and Boom up O O O O O O O O O O O O O O O O O O O O O O O O O O O
Independent Travel
Travel / Boom up & Swing O O O O O O O O O O O O O O O O O O O O O O O O O O O O O

Page 6-8 Dynamic Acera 03/2005 Rev.05


Troubleshooting Table MINOR CHANGE SK210 and SK250 Postive Control
Electric Hydraulic

P2 Neutral cut propo.s.valve

P1 Neutral cut propo.s.valve

P1 ind. travel propo. s.valve

P2 ind. travel propo. s.valve


Pump Control valve Motor Cylinder

Swing P / B solenoid valve


Arm variable recirculation

Lever lock solenoid valve


ATT boost solenoid valve
P1 pump propo. valve

P2 pump propo. valve

Arm variable recirculation spool


High pressure sensor
Low pressure sensor

Travel straight valve


Actuator

Travel 1-2speed
solenoid valve
propo. s.valve

P1 Neutral Cut spool

P2 Neutral Cut spool

Straight travel spool

Boom conflux spool

Boom holding valve

Swing priority valve


P1 ind. travel valve

P2 ind. travel valve

Arm conflux spool

Arm holding valve

Travel right motor

Travel left motor

Nibbler/breaker
Swing motor
Travel right

Travel left
P2 Pump
P1 pump
SE1 SE22 PSV PSV A6 A3 A4 A5

Bucket

Bucket
Swing
Boom

Boom
A8 A7 A2 A1
PSV PSV PSV PSV PSV PSV

Arm

Arm
Opeating condition

~
SE10 SE23 P1 P2 A B C D E F
SV-1 SV-3 SV-2 SV-4

Travel fwd left/right operation (slow)


Travel fwd left/right operation (fast)

Boom up inching operation


Boom up full lever operation (no load)

Boom up and arm in operation

Boom up with HL and swing


Travel fwd, boom up with HL and swing
Arm out inching operation

Arm out full lever operation


Arm out full lever and swing
Arm in inching operation
Arm in full lever operation (light digging)

Arm in heavy digging (two pumps)


Arm in and swing (heavy digging)

Bucket in (dig) inching operation

Bucket in (heavy dig) full lever operation


Bucket out (dump) inching operation
Bucket out (dump) full lever operation

Swing operation

Nibbler/Breaker one pump flow


Nibbler/Breaker two pump flow

Neutral
Ind. Travel

Travel fwd left/right operation


Boom up with HL and swing
Travel fwd, boom up and swing

Hydraulic system pressure draining


Dynamic Acera 03/2005 Rev.05
Page 6-9
SK160 - Neutral Corcuit Positive Control

Kobelco Hydraulic Schematic Legend

Item # Description

SK160 Schematic Section 1


2
Main Hydraulic pump
Main Control Valve
3 Swing Motor
Hydraulic Pump Schematic Legend 4 Travel Motor Assy.
Item # Description 5
a1 Test port P1 pump High Pressure Boom Cylinders
6
a2 Test port P2 pump High Pressure 7 Arm Cylinder
a3 Test port P1 proportional solenoid valve (PSV 1) 8 Bucket Cylinder
a4 Test port P2 proportional solenoid valve (PSV2) 9 Swivel Joint
a5 10 Left hand pilot valve
a6 Right hand pilot valve
a7 Test port P3 Pilot Pressure 11 Travel pilot valve
a8 12 Oil Cooler
a9 13 Pilot filter manifold
A1 Delivery port P1 pump 14 Accumulator
A2 Delivery port P2 pump 15 Suction strainer
A3 Delivery port P3 pump 16 8 Solenoid block
A4 17 Return filter
PSV1 proportional solenoid valve P1 pump 18 By-pass check valve
PSV2 proportional solenoid valve P2 pump 19 Tank breather
PH1 Pump high pressure port P1 20 Return check valve
PH2 Pump high pressure port P2 21 Return check valve (oil cooler)
SE-22 High pressure sensor P1 pump 22 One way check assy.
SE-23 High pressure sensor P2 pump 23 Independent by-pass valve
B1 Supply oil for P1 and P2 pump 24 Independent by-pass solenoid
B3 Supply oil for P3 pump 25 Swing priority solenoid
Dr3 Drain for pilot pump P3 26 Slow return check
P3 Pilot pump 30 Swing priority/Breaker Option Valve

Page 6-10 Dynamic Acera 03/2005 Rev.05


SK160 - Neutral Corcuit Positive Control

SK160 Neutral Circuit Positive Control

Dynamic Acera 03/2005 Rev.05


Page 6-11
ED190 - Neutral Circuit Positive Control

Kobelco Hydraulic Schematic Legend


Item # Description
1 Main Hydraulic pump
2 Main Control Valve
ED190 Hydraulic Schematic 3
4
Swing Motor
Travel Motor Assy.
5
Hydraulic Pump Schematic Legend Boom Cylinders
6
Item # Description 7 Arm Cylinder
a1 Test port P1 pump High Pressure 8 Bucket Cylinder
a2 Test port P2 pump High Pressure 9 Swivel Joint
D1 CONTROL VALVE DOZER a3 Test port P1 proportional solenoid valve (PSV-1) 10 Left hand pilot valve
D2 SOLENOID DOZER a4 Test port P2 proportional solenoid valve (PSV-2) Right hand pilot valve
D3 PILOT CONTROL a5 11 Travel pilot valve
SE9 PRESSURE SENSOR TRAVEL a6 Test port P4 Dozer pump 12 Oil Cooler
SE10 PRESSURE SENSOR TRAVEL a7 Test port P3 Pilot Pressure 13 Pilot filter manifold
a8 14 Accumulator
a9 15 Suction strainer
A1 Delivery port P1 pump 16 8 Solenoid block
A2 Delivery port P2 pump 17 Return filter
A3 Delivery port P3 pump 18 By-pass check valve
A4 Delivery port P4 pump 19 Tank breather
PSV1 proportional solenoid valve P1 pump 20 Return check valve
PSV2 proportional solenoid valve P2 pump 21 Return check valve (oil cooler)
PH1 Pump high pressure port P1 22 One way check assy.
PH2 Pump high pressure port P2 23 Independent by-pass valve
SE-22 High pressure sensor P1 pump 24 Independent by-pass solenoid
SE-23 High pressure sensor P2 pump 25 Swing priority solenoid
B1 Supply oil for P1 and P2 pump 26 Slow return check
B3 Supply oil for P3 pump 30 Swing priority/Breaker Option Valve
B4 Supply oil for P4 pump
Dr3 Drain for pilot pump P3
P3 Pilot pump
Page 6-12 Dynamic Acera 03/2005 Rev.05
ED190 - Neutral Circuit Positive Control

ED190 Neutral Circuit Positive Control

Dynamic Acera 03/2005 Rev.05


Page 6-13
SK210 ~ 250 - Neutral Circuit Negative Control

Kobelco Hydraulic Schematic Legend

Item # Description
1 Main Hydraulic pump
SK210~290 Schematic Section 2
3
Main Control Valve
Swing Motor
Hydraulic Pump Schematic Legend 4 Travel Motor Assy.
Item # Description 5
Boom Cylinders
a1 Test port P1 pump High Pressure 6
a2 Test port P2 pump High Pressure 7 Arm Cylinder
a3 Test port P1 proportional solenoid valve (PSV-1) 8 Bucket Cylinder
a4 Test port P2 proportional solenoid valve (PSV-2) 9 Swivel Joint
a5 Test port P1 pump High Pressure 10 Left hand pilot valve
a6 Test port P2 pump High Pressure Right hand pilot valve
a7 Test port P3 Pilot Pressure 11 Travel pilot valve
a8 Test port P1 proportional solenoid valve (PSV-1) 12 Oil Cooler
a9 Test port P2 proportional solenoid valve (PSV-2) 13 Pilot filter manifold
A1 Delivery port P1 pump 14 Accumulator
A2 Delivery port P2 pump 15 Suction strainer
A3 Delivery port P3 pump 16 8 Solenoid block
A4 17 Return filter
PSV1 proportional solenoid valve P1 pump 18 Bypass check valve
PSV2 proportional solenoid valve P2 pump 19 Tank breather
PH1 Pump high pressure port P1 20 Return check valve
PH2 Pump high pressure port P2 21 Return check valve
SE-22 High pressure sensor P1 pump 22 Slow return check valve
SE-23 High pressure sensor P2 pump 23 Independent travel bypass valve
B1 Supply oil for P1 and P2 pump 24 Independent travel solenoid valve
B3 Supply oil for P3 pump 25 Swing priority solenoid
Dr3 Drain for pilot pump P3 26 Slow return check valve
P3 Pilot pump 27 One way check for swing priority
PN1 Signal line from P1 section of main control valve 30 Swing priority/Breaker Option Valve
PN2 Signal line from P2 section of main control valve T.S. Temperature sensor
Page 6-14 Dynamic Acera 03/2005 Rev.05
SK210 ~ 290 - Neutral Circuit Negative Control (Pre Minor Change)

SE26
SE22 SE23
P P P
a1 A1 A2 a2 a6
a5 PSV1 PSV2
PH1 PH2 SE27
P1 P2 P
a8
a9 TRAVEL BOOM
PN2 P T INDEPENDENT
PN1 23 VALVE P2 6 L.H.
Dr
A2 BOOM
Pi2 12
Ø1.0
T
5 R.H.
A1 Pi1
Ø1.0

TRAVEL 24 P1
INDEPENDENT
S/V
P2 P1 BUCKET
T T2
8
210L CMR1 2
a3 a4

1
M 10.0
cc/rev
PL1 MR1 CMR2
ARM
PTb PBL REV.
a7 7
Dr B1 B3 Dr3 A3 PAL FOR. 3
AL FOR.
TRAVEL PRIORITY TRAVEL LEFT
20 CT2
19 CP2 BL REV.
27 SWING
147kPa 490kPa Drb LCs PB DB
21 SG B
15 PBS RIG.
Ø14-Ø12.8 27.9MPa
PBr REV. at180L
CT1 SWING
PAr FOR. PAS LEF.

17 18 LEF. AS
Br REV. TRAVEL RIGHT
BS RIG.
Ar FOR. CP1 (T3)

Dra
BOOM CONFLUENCE
LCc
P A
PBc DIG. PB1
PA M PG
BUCKET 39.7MPa
PAc DIS at30L Ø0.8
C 95æm
TRAVEL Bc DIG
PILOT VALVE P T 13 Ac DIS 37.7MPa CCb
at30L PLc2 DIG.
D
Drd MB
B LCb
LEFT Ø0.3 D
PBb LOW. TRAVEL
A Drc LCa ARM PBa DIS.
BOOM
11 PLc1
PAb RAI PAa DIG. 4
14 ACC
3 6 4 1 5 2
Bb LOW. Aa DIG.
RIGHT TRAVEL FORWARD 39.7MPa 37.7MPa
P SE10 P SE9 at 30L
RIGHT TRAVEL REVERSE CRb 37.7MPa CRa at30L VA
at30L
LEFT TRAVEL FORWARD
39.7MPa VB
LEFT TRAVEL REVERSE Ø0.6
at30L Ba DIS.
Ab RAI X1 Ø3.5
Ø0.6
ARM Ø0.4
Ø0.4 CONFLUENCE Ø0.4 9
PCb Ø0.4 Pis

P1 NUTRAL CUT P2 NUTRAL CUT


ARM VARIABLE
RECIRCULATION PCa
Ø0.3 Pcr35.8
PA1 CCa
MA P ?37.3MPa
C
Ø1.7X4 A
Ø1.7X4 F
E
BOOM&BUCKET Pn2 D
ARM&SWING T P T P Pn1
PILOT VALVE PILOT VALVE B P
Pn1' 3.14MPa 3.14MPa Pn2' MA Pcr 35.8
at35L at35L Ø0.3 37.3MPa
Tn1 Tn2
L.H. R.H.

10 10 (P3)
SE28
PBo1 P

PAo1 Ø0.6

1 3 2 4 3 1 4 2 30 Ø0.6
37.7MPa VB
at30L 37.7MPa
AO1
at30L
VA
BO1 (P4)

22
P P P P P P P P
Ø1.0 4
SE8 SE7 SE6 SE5 SE4 SE3 SE2 SE1
RIGHT Ø0.3 MB D
TRAVEL
BUCKET DIGGING
Ø1.2 BUCKET DISCHARGE
Ø1.4 Ø1.4

BOOM RAISING
26
BOOM LOWERING
SWING LEFT A1 A2 A3 A4 A5 A6 A7 A8
SWING RIGHT P2 P1 ARM VARIABLE TRAVEL SWING
ATT TRAVEL
ARM DIGGING 25 LEVER NEUTRAL NEUTRAL RECIRCULATION 1/2SPEED P/B
BOOSTING PRIORITY
LOCK CUT CUT CHANGEOVER
ARM DISCHARGE
A1 T

P
16
T.S SK210 ~ 290 Neutral Control Negative Control
T
P1 P2

Dynamic Acera 03/2005 Rev.05


Page 6-15
Minor Change Schematic
COLOR CODING STANDARD FOR HYDRAULIC CIRCUITS
HYDRAULIC SCHEMATIC LEGEND HYDRAULIC SCHEMATIC LEGEND
ITEM # DESCRIPTION ITEM # DESCRIPTION
Blue ................. Feed, drain, tank circuit
1 Main Hydraulic Pump 19 Hydraulic Return Check Valve
2 Main Control Valve
Green ............... Return, make up circuit, 20 Fixed Restrictor Check Valve
3 Swing Motor
Neutral control circuit 21 Fixed Restrictor Check Valve
4 Travel Motor Assy.
22 Independent Travel Valve
5 Boom Cylinder (LH)
Red ................... Primary pilot pressure, 23 Independent Travel Solenoids
6 Boom Cylinder (RH)
24 Oil Cooler
7 Arm Cylinder
Orange ............. Main P1 pump delivery pressure, 25 Swing Priority Solenoid Valve
8 Bucket Cylinder
26 Dozer Pilot Control Valve
9 Swivel Joint
27 Dozer Control Valve
10 Left and Right Hand Pilot Control Valves
Violet ................ Main P2 pump delivery pressure, 28 Blade Lift Cylinder - Left
11 Travel Pilot Control Valve
29 Blade Lift Cylinder - Right
12 Pilot Filter
13 Hyd. Tank Suction Strainer 30 Blade Angle - Left
Blue tone ......... Valve operation to drain 31 Blade Angle - Right
14 8 Solenoid Block
Red solenoid tip....... In active and exciting 32 Blade Tilt Cylinder
15
Hydraulic Return Filter and By-pass Valve
16 33 Dozer Float/Pilot Solenoids

17 Air Breather Valve 34 Blade Angle Left/Right Solenoids


18 Hydraulic Return Check Valve 51 Breaker Valve

Page 6-16 Dynamic Acera 03/2005 Rev.05


Minor Change SK210/250
P MA MA P
4
¿0.3 ¿0.3
Pi1 P1' P2' Pi2
3 SWING
22

5192~5395 psi
Pcr
5192~5395 psi
¿0.6

Pcr
INDEPENDENT TRAVEL VALVE ¿0.8 PG
VB VB D
B

23 ¿0.6 ¿0.6
1 T2
VA VA
a2
A2 A1
a1 REG REG
4050 psi at 46.5
SE22 P a1 A1 A2 a2 P SE23 M Gal/min
PSVP1 PSVP2
PH1 PH2 T T
T
¿0.3 ¿0.3 PA PB
P

PN1 INDEPENDENT TRAVEL SOLENOIDS D D


PN2 MB TRAVEL RIGHT TRAVEL LEFT
B D E H C A
MB

9
~85 psi

~85 psi
A B

a4 725 psi a5
Dr
at 5.3Gal/min
36 psi
M a3 24
19 71 psi 18
2
B3 D3 A3
SWING LEFT
B1 MAIN CONTROL VALVE P2 P1 T T2 SWING RIGHT
4975 psi at 37Gal/min
12 ARM IN
5468 psi at 32Gal/min
ARM OUT
CMR1
BUCKET DUMP BOOM UP
9.9psi
PL1 CMR2 BUCKET DIGGING BOOM DOWN
PTb PBL SE1 SE2 SE3 SE4 SE7 SE8
17 HYD. TANK TRAVEL LEFT P P P P P P
PAL
AL
15 16 STRAIGHT TRAVEL CT2 25
CP2 BL
Drb LCs ¯ 1.4 (Optional)
PBs
TRAVEL RIGHT PBs2
PBr
13 SWING Pss
CT1 P
PAr ¯ 1.4 PAs SE5
As
Br
Bs 20
Ar ¯ 1.4
CP1 (T3)
52 Dra HAND
51 10
(Optional) CONTROL PA3 PA1
B N BUCKET VALVE PB3 PA4 PB4 PB1 PB2
LCc BOOM CONFLUENCE PA2
NIBBLER PBc ¯ 0.8 4 2 3 1 4 2 3 1
PB1
¯ 1.0 21
PAc
BUCKET
Bc CYLINDER
Ac
BREAKER 5468 psi 5758 psi CCb PLc2
at 8 Gal/min Drd
at 7.9 Gal/min
LCb 8
PBb
P1 T SOL/V BLOCK Drc LCa PBa P T P T
PLc1 BOOM ARM BO0M AND BUCKET ARM AND SWING
ARM
PAb CYLINDER 7
PAa ¯ 1.0
14 Bb TRAVEL
PILOT VALVE P T
LEVER Pisc 6
LOCK CRb Aa
A1
5468 psi CRa
5468 psi
at8Gal/min 5758 psi CAr at8Gal/min 21
at8Gal/min 5
Ab Ba
ATT 5758 psi X1 ¯ 3.5 11
at8Gal/min ARM
A2 BOOSTING CONFLUENCE BOOM
¯ 0.4 ¯ 0.4 1 5 2 3 6 4
¯ 0.4 CYLINDERS
PCb ¯ 0.4 Pis
P2 NEUTRAL P SE9 P SE10
A3 CUT LEFT TRAVEL FORWARD
ARM VARIABLE LEFT TRAVEL REVERSE
P1 NEUTRAL CUT P2 NE UTRAL CUT RECIRCULATION PCa
PA1 CCa RIGHT TRAVEL FORWARD
RIGHT TRAVEL REVERSE
STRAIGHT
A4 TRAVEL
TB PBo2
(P4)
PAo2
P1 NEUTRAL NIBBLER/BREAKER PEDAL (Optional)
A5 CUT 5468 psi
5468 psi at 8 Gal/min
Ao2
at 8Gal/min 53
50 T
Bo2 P
ARM VARIABLE
A6 RECIRCULATION

(P3)
B C1 C2 A
P
SE11
TRAVEL 1/2SPEED
A7 CHANGEOVER

SWING
A8 P/B

P2
Minor Change SK210LC/SK250LC-6E NEUTRAL CIRCUIT: Positive Control function with Safety Lever Down (Unlocked) and 2nd Travel solenoid activated
Dynamic Acera 03/2005 Rev.05
Page 6-17
Minor Change SK290

Kobelco Hydraulic Schematic Legend Hydraulic Pump Schematic Legend


Item # Description
Item # Description a1 Test port P1 pump High Pressure
a2 Test port P2 pump High Pressure
1 Main Hydraulic pump a3 Test port P1 proportional solenoid valve (PSV-1)
2 Main Control Valve a4 Test port P2 proportional solenoid valve (PSV-2)
3 Swing Motor a5 Test port P1 pump High Pressure
4 Travel Motor Assy. a6 Test port P2 pump High Pressure
5 a7 Test port P3 Pilot Pressure
Boom Cylinders
6 a8 Test port P1 proportional solenoid valve (PSV-1)
7 Arm Cylinder a9 Test port P2 proportional solenoid valve (PSV-2)
8 Bucket Cylinder A1 Delivery port P1 pump
9 Swivel Joint A2 Delivery port P2 pump
10 Left hand pilot Valve A3 Delivery port P3 pump
Right hand pilot valve A4
11 Travel pilot valve PSV1 proportional solenoid valve P1 pump
12 Pilot filter manifold PSV2 proportional solenoid valve P2 pump
13 Suction strainer PH1 Pump high pressure port P1
14 8 Solenoid manifold block PH2 Pump high pressure port P2
15 Return filter Bypass check valve SE-22 High pressure sensor P1 pump
16 Return filter SE-23 High pressure sensor P2 pump
17 Tank breather B1 Supply oil for P1 and P2 pump
18 Cold Oil Bypass check valve B3 Supply oil for P3 pump
19 Oil Cooler Bypass check valve Dr3 Drain for pilot pump P3
20 Slow return check valve P3 Pilot pump
21 Slow return check valve
22 Independent travel bypass valve
23 Independent travel bypass solenoids
24 Oil Cooler
25 Swing priority solenoid
50 Swing priority valve
T.S. Temperature sensor

Page 6-18 Dynamic Acera 03/2005 Rev.05


Minor Change SK290
P MA MA P
4
¿0.3 ¿0.3
Pi1 P1' P2' Pi2

(365.8~37.2 Kgf/cm2)

(365.8~37.2 Kgf/cm2)
22

35.8~37.2 MPa
Pcr
35.8~37.2 MPa
¿0.6

Pcr
INDEPENDENT TRAVEL VALVE ¿0.8
VB VB
23 ¿0.6 ¿0.6
1 T2
VA VA
A2 A1 3 SWING
a1 a2 REG REG
PG
PSVP1 SE22 P a1 A1 A2 a2 P SE23
PSVP2 D
B

PH1 PH2 T T
T ¿0.3
¿0.3
P

PN1 INDEPENDENT TRAVEL SOLENOIDS D D


PN2 MB TRAVEL RIGHT TRAVEL LEFT
B D E H C A
MB 27.9MPa (285 Kgf/cm2)
M at180 VL/min
9
PB
~6Kg/cm 2

PA

~6Kg/cm 2
a4 Dr 5.0MPa (51 Kgf/cm2) a5
at 20L/min 245kPa (2.5 Kgf/cm2) A B
643
M a3 490kPa
24
2 19 18
B3 D3 A3 (5 Kgf/cm2)

B1 MAIN CONTROL VALVE P2 P1 T T2


34.3MPa (350 Kgf/cm2) at 140L/min
12 37.7MPa (385 Kgf/cm2) at 120L/min
CMR1
PL1 CMR2
PTb PBL SWING LEFT
SWING RIGHT
TRAVEL LEFT
PAL ARM IN
17 AL ARM OUT
TRAVEL PRIORITY CT2 BUCKET DUMP BOOM UP
CP2 BL BUCKET DIGGING BOOM DOWN
15 16 Drb LCs ¯ 1.4
PBs SE1 SE2 SE3 SE4 SE7 SE8
TRAVEL RIGHT PBs2 P P P P P P
PBr
SWING Pss
CT1 P
PAr ¯ 1.4 PAs SE5
13 25
As
Br (Optional)
Bs
Ar
HYD. TANK Dra CP1 (T3)

BUCKET LCc
25 BOOM CONFLUENCE
PBc ¯ 0.8
39.7MPa PB1 ¯ 1.4 20
(405 Kgf/cm2)
HAND 10
T P1 PAc CONTROL PA3
Pi1 at30L/min PA1
Bc
VALVE PB3 PA4 PB4 PB1 PB2
PA2
Ac 4 2 3 1 4 2 3 1
P2
CCb PLc2
37.7MPa
(385 Kgf/cm2) Drd
at30L/min LCb ¯ 1.0 21
SOL/V BLOCK PBb
P1 14 Drc LCa PBa
BUCKET
T CYLINDER
PLc1 BOOM ARM
PAb 21
PAa
Bb 8 P T P T
LEVER Pisc BO0M AND BUCKET ARM AND SWING
LOCK CRb Aa
A1
37.7MPa
CRa ARM
37.7MPa CYLINDER 7
(385 Kgf/cm2) 39.7MPa CAr (385 Kgf/cm2)
at30L/min ¯ 1.0
Ab (405 Kgf/cm2) at30L/min Ba TRAVEL
ATT 39.7MPa (405 Kgf/cm2) X1 ¯ 3.5 at30L/min PILOT VALVE P T
BOOSTING at30L/min ARM 6
A2 CONFLUENCE
¯ 0.4 ¯ 0.4
PCb ¯ 0.4 ¯ 0.4 Pis
P2 NEUTRAL
A3 CUT
ARM VARIABLE 5
P2 NEUTRAL CUT RECIRCULATION PCa 11
P1 NEUTRAL CUT
PA1 CCa
BOOM 1 5 2 3 6 4
TRAVEL CYLINDERS
A4 PRIORITY P SE9 P SE10
PBo1 LEFT TRAVEL FORWARD
(P3) LEFT TRAVEL REVERSE

PAo1 RIGHT TRAVEL FORWARD


P1 NEUTRAL RIGHT TRAVEL REVERSE
A5 CUT
37.7MPa
at 30L 37.7MPa
Ao1 at 30L
50
ARM VARIABLE Bo1 LEGEND
A6 RECIRCULATION
Secondary pilot pressure: 6 Kgf/cm2 ~ 30 Kgf/cm2 (85.3 ~ 426.7 psi)
TB
(P4) System drain pressure: 2.5 Kgf/cm2 ~ 5 Kgf/cm2 (35.6 ~ 71.1 psi)

Case drain pressure: 0.05 Kgf/cm2 ~ 0.7 Kgf/cm2 (0.7 ~ 9.9 psi)
TRAVEL 1/2SPEED
A7 CHANGEOVER Filter drain pressure: 0.05 Kgf/cm2 ~ 1.05 Kgf/cm2 (0.7 ~ 14.9 psi)

Pump flow circuit: 5 Kgf/cm2 (71.1 psi)

SWING Primary pilot pressure: 51 Kgf/cm2 (725 psi)


A8 P/B
Spool operation to drain
P2
Pump feed circuit
SK290LC/SK330LC-6E Dynamic Acera TM, 09/03 Rev.1 Minor Change SK290LC-6E NEUTRAL CIRCUIT: Positive Control function with Safety Lever Down (Unlocked) and Fast Travel activated
Dynamic Acera 03/2005 Rev.05
Page 6-19
SK330 - Neutral Circuit Neagtive Control

Kobelco Hydraulic Schematic Legend

SK330 Schematic Section Item # Description


1 Main Hydraulic pump
2 Main Control Valve
Hydraulic Pump Schematic Legend 3 Swing Motor
Item # Description 4 Travel Motor Assy.
a1 Test port P1 pump High Pressure 5
Boom Cylinders
a2 Test port P2 pump High Pressure 6
a3 Test port P1 proportional solenoid valve (PSV-1) 7 Arm Cylinder
a4 Test port P2 proportional solenoid valve (PSV-2) 8 Bucket Cylinder
a5 Test port P1 pump High Pressure 9 Swivel Joint
a6 Test port P2 pump High Pressure 10 Left hand pilot Valve
a7 Test port P3 Pilot Pressure Right hand pilot valve
a8 Test port P1 proportional solenoid valve (PSV-1) 11 Travel pilot valve
a9 Test port P2 proportional solenoid valve (PSV-2) 12 Oil Cooler
A1 Delivery port P1 pump 13 Pilot filter manifold
A2 Delivery port P2 pump 14 Accumulator
A3 Delivery port P3 pump 15 Suction strainer
A4 16 8 Solenoid block
PSV1 proportional solenoid valve P1 pump 17 Return filter
PSV2 proportional solenoid valve P2 pump 18 Bypass check valve
PH1 Pump high pressure port P1 19 Tank breather
PH2 Pump high pressure port P2 20 Return check valve
SE-22 High pressure sensor P1 pump 21 Return check valve
SE-23 High pressure sensor P2 pump 22 Slow return check valve
B1 Supply oil for P1 and P2 pump 23 Independent travel bypass valve
B3 Supply oil for P3 pump 24 Independent travel solenoid valve
Dr3 Drain for pilot pump P3 25 Swing priority solenoid
P3 Pilot pump 26 Slow return check valve
PN1 Signal line from P1 section of main control valve 27 One way check for swing priority
PN2 Signal line from P2 section of main control valve 30 Swing priority/Breaker Option Valve
T.S. Temperature sensor
Page 6-20 Dynamic Acera 03/2005 Rev.05
SK330 - Neutral Circuit Neagtive Control

∅ 0. 7

SK330 T2 spool

Dynamic Acera 03/2005 Rev.05


Page 6-21
SK480 - Neutral Circuit Negative Control

Kobelco Hydraulic Schematic Legend


SK480 Hydraulic Schematic Item # Description
1 Main Hydraulic pump
2 Main Control Valve
Hydraulic Pump Schematic Legend
3 Swing Motor
Item # Description
4 Travel Motor Assy.
a1 Test port P1 pump High Pressure
5
a2 Test port P2 pump High Pressure Boom Cylinders
6
a3 Test port P1 proportional solenoid valve (PSV-1)
7 Arm Cylinder
a4 Test port P2 proportional solenoid valve (PSV-2)
8 Bucket Cylinder
a5 Test port P1 pump High Pressure
9 Swivel Joint
a6 Test port P2 pump High Pressure
10 Left hand pilot Valve
a7 Test port P3 Pilot Pressure
Right hand pilot valve
a8 Test port P1 proportional solenoid valve (PSV-1)
11 Travel pilot valve
a9 Test port P2 proportional solenoid valve (PSV-2)
12 Oil Cooler
A1 Delivery port P1 pump
13 Pilot filter manifold
A2 Delivery port P2 pump
14 Accumulator
A3 Delivery port P3 pump
15 Suction strainer
A4
16 8 Solenoid block
PSV1 proportional solenoid valve P1 pump
17 Return filter
PSV2 proportional solenoid valve P2 pump
18 Bypass check valve
PH1 Pump high pressure port P1
19 Tank breather
PH2 Pump high pressure port P2
20 Return check valve
SE-22 High pressure sensor P1 pump
21 Return check valve
SE-23 High pressure sensor P2 pump
22 Slow return check valve
B1 Supply oil for P1 and P2 pump
23 Independent travel bypass valve
B3 Supply oil for P3 pump
24 Independent travel solenoid valve
Dr3 Drain for pilot pump P3
25 Shuttle valve
P3 Pilot pump
T.S. Temperature sensor
PN1 Signal line from P1 section of main control valve
PN2 Signal line from P2 section of main control valve

Page 6-22 Dynamic Acera 03/2005 Rev.05


SK480 - Neutral Circuit Negative Control

Dynamic Acera 03/2005 Rev.05


Page 6-23

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