DUO-4ST Delphi 6.316.0026.

400
1 6.310.0198.400 Duo-4ST, base machine
2 6.320.0204.400 Tool Kit
3 M.504.0372.400 Industrial PC
5 6.300.2800.400 Guard, full lift
6 6.330.0811.400 Guard Additions
11 M.504.0610.400 Tower Light
15 6.310.0172.400 APE 300 Press
16 6.320.0201.400 Tool Kit, APE-300
17 6.330.0685.400 Brake Assembly, APE-300
18 6.330.0803.400 Press Control, 2 Hand, APE-300
21 6.330.0474.400 Die adaptation kit, APE 300
23 6.330.0782.400 Carrier Strip Chopper, APE 300
24 6.330.0724.400 Terminal Reel Feed System, Bottom, Side A
25 6.330.0729.400 Terminal Reel Feed System, Bottom, Side B
26 6.330.0774.400 Paper Winder Mtg. Assembly incl. Winder Unit
27 6.300.2384.400 Wire Lock
28 6.300.2758.400 Bracket, Safety Lift
29 6.330.0800.400 Gripper, auxiliary
30 6.300.2831.400 Drawer Assembly, Computer Cart
31 6.330.0801.400 Measuring Board Assembly
32 6.330.0709.400 Magnifier Lamp Assembly
33 6.300.2753.400 Scrap Container
34 6.300.2754.400 Shelf Assembly, Conveyor
35 6.300.2823.400 Conveyor, 4M Dual Tray
40 M.504.0361.400 UPS Back-up, 115V
41 M.330.0108.200 Switch, Disconnect

1-1
Section 1 - DUO-4ST Base Machine 6.310.0198.400
1 6.300.2808.400 Frame Assembly
2 6.300.2804.400 Wire Feed Drive Assembly
3 6.300.2354.400 Wire Straightener
4 6.300.2699.400 Cutter head, servo
5 6.300.2720.400 Vacuum System
6 6.300.2700.400 Reject Cutter
7 6.300.2736.400 Gripper System 101E
8 6.300.2810.400 Gripper System 102
9 6.300.2706.400 Station A 40/75°
10 6.300.2707.400 Station B 35/60°
11 6.330.0787.400 Base for APE-300
12 6.300.1715.400 Scrap Box
13 6.504.0639.400 Electrical Enclosure
14 6.330.0792.400 Modifications 120VAC
15 6.504.0590.400 Computer Cart
16 6.504.0495.400 Control Box, mobile
17 6.507.0045.400 Cable Set
18 6.506.0088.400 List, Wire Set
20 6.104.0002.000 Screw, SHCS, M6x20 8.8 silver
21 6.104.0027.000 Screw, SHCS, M8x25 8.8 silver
22 6.104.0088.000 Screw, SHCS, M8x35 8.8 silver
23 6.104.0068.000 Screw, SHCS, M10x40S
24 6.104.0284.000 Screw, M10x50
25 6.104.0261.000 Screw, SHCS, M10x60S
27 6.116.0027.000 Washer, lock, M6
28 6.116.0028.000 Washer, lock, M8
29 6.116.0029.000 Washer, lock, M10
33 6.032.0315.400 Decal
34 6.032.0316.400 Decal
35 6.032.0365.400 Decal
37 6.510.0604.400 Schematics
38 6.502.0033.400 Schematic, Wiring Plan
39 6.511.0101.300 Schematics, pneumatic

1-2
Frame Assembly 6.300.2808.400
1 6.300.2696.400 Door, pneumatic
2 6.300.2812.400 Panel, pneumatic
3 6.300.2809.400 Panel, regulator
4 6.300.2751.400 Drawer, accessory
7 6.504.0661.400 Rack, complete
9 6.504.0608.400 Panel, fan
11 6.504.0642.400 Interface Panel, elect
12 6.504.0643.400 Interface Panel, Inkjet
13 6.504.0644.400 Interface Panel, (splicer, prefeeder)
15 6.504.0494.400 Interface Panel, Collector
20 6.041.5600.400 Table, machine tool
21 6.041.5604.400 Support
22 6.041.5605.400 Angle
23 6.041.8438.400 Support Panel
24 6.041.5386.400 Wire Duct
25 6.041.8442.400 Wire Duct
26 6.041.6576.400 Yoke
27 6.041.8439.400 Cover, sheet metal
28 6.041.8455.400 Cover, sheet metal
29 6.041.7726.400 Cover, sheet metal
31 6.041.7784.400 Cover, machine support
32 6.041.7727.400 Mounting Extrusion
33 6.041.7839.400 Support
34 6.041.7840.400 Support
35 6.041.7841.400 Support/Standoff
36 6.041.8441.400 Cover, cabinet
37 6.041.8440.400 Cover
38 6.041.6151.400 Holder, spacer
40 6.041.6155.400 Angle
41 6.041.6714.400 Plexiglass, rack window
42 6.041.7402.400 Cover, rack
44 6.041.6173.400 Cover, sheet metal
45 6.041.7765.400 Cover, sheet metal
46 6.041.7766.400 Cover, sheet metal
47 6.041.6715.400 Cover, sheet metal
48 6.041.6170.400 Cover, sheet metal
49 6.041.7158.400 Cover, sheet metal
50 6.041.6172.400 Cover, sheet metal
51 6.041.6846.400 Cover, switch
52 6.041.8454.400 Cover, switch
55 6.041.6148.400 Sheet metal

1-3
57 6.041.7740.400 Angle
58 6.041.6894.400 Rod
59 6.041.6934.400 Angle
61 6.041.6240.400 Adapter
62 6.041.7216.400 Muffler (Foam)
63 6.041.7849.400 Guard, metal
64 6.040.9034.400 Bracket, scrap chute hold
65 6.041.8114.400 Cover
66 6.041.8456.400 Adapter Plate
70 6.101.0002.000 Washer, M5.3x10x1, zinc
71 6.101.0049.000 Washer, zinc, M5.3x16x11.5x10.4x3.0
72 6.101.0105.000 Washer, flat, zinc
73 6.101.0029.000 Washer, M8, zinc
74 6.101.0068.000 Washer, M6
78 6.102.0072.000 Screw, M4x10
79 6.102.0078.000 Screw, M5x10, Phillips Pan Washer Head
80 6.102.0076.000 Screw, M6x10, Phillips Pan Washer Head
81 6.103.0010.000 Screw M5x12, Counter Sunk, silver
82 6.103.0007.000 Screw, socket flat head, M5X16 Zinc
83 6.103.0025.000 Screw M5x12, silver
84 6.103.0072.000 Screw, M6x25
86 6.104.0039.000 Screw, SHCS, M6x12, 8.8 silver
87 6.104.0161.000 Screw, cyl head M8x12, DIN912, 12.9 Zinc
88 6.104.0234.000 Screw, M8x16
89 6.104.0011.000 Screw, SHCS, M8x30 8.8 silver
90 6.104.0053.000 Screw, SHCS, M6x16
91 6.104.0021.000 Screw, SHCS, M6x25
92 6.104.0013.000 Screw, SHCS, M5x16 8.8 zinc plated
93 6.104.0247.000 Screw, cyl head M5x10, blk
94 6.104.0067.000 Screw, SHCS, M10x20 8.8 zinc plated
95 6.104.0004.000 Screw, socket head, M6x10
96 6.104.0045.000 Screw M5x8
97 6.104.0261.000 Screw, SHCS, M10x60S
98 6.104.0273.000 Screw, M10x50
99 6.104.0068.000 Screw, SHCS, M10x40S
100 6.104.0027.000 Screw, SHCS, M8x25, 8.8 silver
102 6.105.0029.000 Screw Li-I6rd, M4x12
103 6.105.0002.000 Screw, Ls-Bl-KS, 3.5x9.5
105 6.107.0045.000 Screw, Worm, M5x20
106 6.107.0091.000 Screw, set, M10x12
107 6.107.0121.000 Screw, Set, M12x12,

1-4
108 6.110.0007.000 Grommet, rubber
110 6.111.0001.000 Nut, M6
111 6.111.0010.000 Nut, M8
112 6.111.0005.000 Nut, M4
113 6.111.0002.000 Nut, Hex, M5, Zinc
115 6.111.0110.000 Nut, Hex, M4, Zinc
116 6.114.0121.000 Pin, dowel
117 6.114.0243.000 Stand off, M6x20
118 6.114.0369.000 Stand off, M6x25
119 6.114.0252.000 Stand off, M6x45
120 6.114.0365.000 Stand off, M8x30
121 6.116.0002.000 Washer, tooth, M5
122 6.116.0025.000 Washer, lock, M4
123 6.116.0026.000 Washer, lock, M5
124 6.116.0027.000 Washer, lock, M6
125 6.116.0028.000 Washer, lock, M8
126 6.116.0029.000 Washer, lock, M10
128 6.115.0010.000 Rivet, blind, Pop
130 6.117.0186.000 Leveling Unit
131 6.119.0048.000 T fitting, 8mm
132 6.119.0255.000 Fitting, male elbow to tube, D6 G1/8"
134 6.124.0047.000 Lubricating Pump
136 6.122.0027.000 Label, emergency stop
137 6.401.0223.000 Operator, Mushroom Head, E-Stop
138 6.401.0226.000 Contact Block, N.C. with Mounting Base
139 6.401.0228.000 Holder, with 1 NO & 1 NC Contact Block, 24V Bulb
140 6.401.0271.000 Pushbutton, Operator, Illuminated, Blue
141 6.404.0195.000 Lamp/LED 50° 1560mcd 24V
145 6.122.0018.000 Warning sign
146 6.032.0272.400 Label
149 6.405.0093.000 Filter, air
150 6.405.0091.000 Fan, axial
152 6.412.0058.000 Cord grip (7-10mm dia)
153 6.412.0045.000 Locknut, PG 16
157 5.020.0019.000 Duct, cable 40x40mm /ft
159 6.420.0191.000 Label, PE

1-5
Door, Pneumatic 6.300.2696.400
1 6.041.7735.200 Mounting Sheet Metal
7 6.101.0006.000 Washer, M5.3x15x1.6 zinc
10 6.103.0010.000 Screw M5x12, Counter Sunk, silver
12 6.107.0078.000 Screw, worm, M12 x 1.5
14 6.104.0260.000 Screw, cyl head, M5x80
15 6.104.0276.000 Screw, cyl head, M5x90
16 6.104.0079.000 Screw, M8x16, black
18 6.115.0010.000 Rivet, Blind
20 6.110.0130.000 Ring M5
22 6.111.0002.000 Nut, Hex, M5, Zinc
23 6.111.0010.000 Nut, M8
26 6.114.0308.000 Stand off, 5.3x8
28 6.116.0026.000 Washer, lock, M5
29 6.116.0028.000 Washer, lock, M8
31 6.117.0181.000 Hinge
34 6.119.0113.000 Elbow, street, 1/2in. NPT
35 6.119.0061.000 Elbow, G1/2x14mm O.D.
36 6.119.0159.000 Nipple, reduction
37 6.119.0141.000 Elbow joint, screw, G3/8x6mm I.D.
38 6.119.0261.000 Connector, screw on, D6 G1/8"
39 6.119.0197.000 Attachment, angle
41 6.119.0044.000 Screw Joint, D14-1/2"
42 6.119.0157.000 Muffler
43 6.119.0133.000 Connector, straight, G1/4x6mm I.D.
45 6.120.0120.000 Regulator
46 6.120.0121.000 Distributor
47 6.120.0122.000 Lubricator, oil
48 6.120.0255.000 Stabilizer, air comp.
49 6.120.0126.000 Oil Trap Separator
50 6.120.0349.000 Manometer, D40 G1/8"
55 6.313.0014.100 Pneumatic Schematic
58 5.003.0030.000 Tubing, black/M, 14X1.5 polyamide
60 6.032.0164.400 Decal

1-6
Pneumatic Panel 6.300.2812.400
1 6.300.2725.400 Valve Battery
2 6.504.0602.400 Terminal Strip
4 6.041.6529.200 Sheet Metal, pneumatic
5 6.040.4614.300 Block, Connecting
6 6.119.0044.000 Screw Joint
7 6.119.0047.000 Tee 6mm
8 6.119.0061.000 Elbow, G1/2x14mm O.D.
9 6.119.0048.000 T fitting, 8mm
10 6.119.0258.000 Screw Joint, D8 3/8"
11 6.119.0021.000 Fitting, pneumatic, D6 1/4"
12 6.119.0001.000 Air Fitting, D8 1/4"
13 6.119.0257.000 Fitting, swivel elbow, D8 1/8"
14 6.119.0213.000 Connector "Y", 8mm
15 6.119.0145.000 Stopper , 1/4"
16 6.119.0146.000 Plug, screw g 3/8
17 6.119.0147.000 Plug, screw g 1/2
19 6.119.0210.000 Fitting, air push lock, chrome D8 1/8"
20 6.119.0214.000 Fitting, swivel elbow, G1/4x6mm O.D.
21 6.119.0220.000 Fitting, straight, D8 1/4"
22 6.119.0247.000 Fitting, Straight, D6 1/4"
23 6.119.0031.000 Muffler 1/8"
24 6.120.0117.000 Valve, 3/2, G1/425 6.120.0124.000 Sensor, pressure
27 6.120.0286.000 Valve, 5 Port 2 Way Sngl, Spring Ret
29 6.124.0048.000 Distribution Block
39 6.101.0002.000 Washer, M5.3x10x1 zinc
42 6.104.0045.000 Screw M5x8
44 6.104.0031.000 Screw, SHCS, silver M5x25 8.8
45 6.104.0028.000 Screw, HSCS-M5x35 Zinc, 8.8H
47 6.104.0037.000 Screw, Cylinder Head, M5x45 zinc
48 6.104.0033.000 Screw, SHCS M3x25, 12.9 Zinc
49 6.104.0051.000 Screw, M4x40 8.8 Zinc
51 6.111.0032.000 Nut M5x8
55 6.111.0021.000 Nut M4
57 6.114.0240.000 Stand off 5.3x5
59 6.116.0026.000 Washer, lock M5
60 6.116.0024.000 Washer, lock M3x3x5.5
61 6.116.0025.000 Washer, lock M4
64 Set of Stickers
70 5.003.0003.000 Tubing, poly yellow /M, PU-4, L=.26M 6 x 4
71 5.003.0041.000 Tubing, natural, 4mmx2mm
72 5.020.0004.000 Rubber strip (ft)
73 M.411.0014.000 Wire Holder, adhesive back
74 M.411.0014.000 Holders

1-7
Valve Battery 6.300.2725.400
1 6.041.6929.300 Manifold
10 6.104.0063.000 Screw, SHC, M3x12 8.8
11 6.104.0085.000 Screw SHCS, M3x30S
13 6.109.0009.000 Ball, steel, 12mm
15 6.119.0145.000 Stopper, 1/4"
16 6.119.0194.000 Plug, pneumatic, 1/8"
18 6.119.0214.000 Fitting, swivel elbow, G1/4x6mm, O.D.
19 6.119.0220.000 Fitting, straight, D8 1/4"
21 6.120.0286.000 Valve, 5 Port 2 Way Sngl, Spring Ret
22 6.120.0331.000 Blind Plate

1-8
Panel, Regulator 6.300.2809.400
1 6.041.8285.400 Sheet Metal, regulator
8 6.110.0130.000 Ring, M5
10 6.119.0255.000 Fitting, male elbow to tube, D6 G1/8"
11 6.119.0257.000 Fitting, swivel elbow, D8 1/8"
12 6.119.0261.000 Connector, screw on, D6 G1/8"
13 6.119.0048.000 T fitting, 8mm
16 6.120.0008.000 Valve, Regulator
17 6.120.0349.000 Manometer, D40 G1/8"

1-10
Drawer, Accessory 6.300.2751.400
1 6.041.7986.400 Drawer
2 6.041.7988.400 Box
3 6.041.8017.400 Rail/Slide
4 6.041.8182.400 Mat, black, 82x475mm
8 6.104.0196.000 Screw, button head SH, M5x8
10 6.111.0032.000 Nut M5x8
12 6.116.0026.000 Washer, lock M5

1-11
Rack, Complete 6.504.0661.400
1 6.041.7852.400 Din Rail, 35x15, 1-7/8"
2 6.041.6062.400 Din Rail, 15x5, 4-1/4"
3 6.041.6996.400 Angle, bottom
4 6.041.6995.400 Angle, top
12 6.101.0042.000 Washer, m2.5
13 6.102.0036.000 Screw, Cyl M2.5x6, zinc
16 6.102.0003.000 Screw SHCS, M4x8
17 6.116.0024.000 Washer, lock, M3x3x5.5
18 6.102.0005.000 Washer, schnorr ring
20 6.122.0018.000 Warning sign
24 6.400.0151.000 Connecting Bar, SFL (2.8-0.8) F48
25 6.405.0094.000 Fan, 230v 12watt, 3205, GL-DP201AF
26 6.406.0092.000 Suppressor, surge, /3000
29 6.412.0035.000 Clamp, cable
30 M.411.0014.000 Holders
31 M.411.0014.000 Wire Holder, adhesive back
33 6.417.0162.000 Rack
34 6.420.0214.000 End Stop, non-screwing
35 6.420.0215.000 Labels, valve bank 1-50
36 6.420.0221.000 Terminal, orange
37 6.420.0222.000 Terminal, gray
38 6.420.0225.000 Terminal, yellow/green
39 6.420.0226.000 End Plate
40 6.420.0228.000 Clamp, end
41 6.420.0235.000 Terminal, end
42 6.420.0223.000 Terminal, 4 conductor
44 6.420.0253.000 Labels, Bez. 1-10
45 6.423.0194.000 Card, I/O Info-master 16PR, Serial#
46 6.423.0195.000 Card, Info I16R, Serial#
47 6.423.0224.000 Card, INFO ACPr power , supply
48 6.423.0287.000 Card, INFO HCSr Control 30a
49 6.423.0286.000 Card, INFO HCSr Control 6a

1-12
Panel, Fan 6.504.0608.400
1 6.041.7743.400 Cover Plate
10 6.405.0067.000 Fan, 230V
11 M.405.0079.000 Frame, filter
15 6.101.0001.000 Washer, M4.3x8x.5 zinc
16 6.101.0002.000 Washer, M5.3x10x1 zinc
18 6.104.0036.000 Screw, SHCS, M4x16 8.8 silver
19 6.104.0013.000 Screw, SHCS, M5x16 8.8 zinc plated
21 6.111.0005.000 Nut, M4
22 6.111.0002.000 Nut, Hex, M5, Zinc
24 6.116.0025.000 Washer, lock, M4
25 6.116.0002.000 Washer, tooth M5
30 6.420.0191.000 Label, PE
32 6.122.0018.000 Warning sign

1-13
Interface Panel, Electrical 6.504.0642.400
1 6.041.6145.400 Panel
5 6.400.0265.000 Receptacle, 230V blue
6 6.409.0091.000 Receptacle, 19 Pin, UTG016 - 19S
7 6.409.0092.000 Receptacle 23 Pin, UTG018 -23 S
11 6.119.0150.000 Coupling, quick G1/4
12 6.119.0256.000 Connector, D8 1/4"
14 6.110.0132.000 Seal ring, G1/4
17 6.105.0028.000 Screw, Torx M3x8
18 6.105.0029.000 Screw Li-I6rd M4x12
21 6.101.0002.000 Washer, M5.3x10x1 zinc
23 6.111.0002.000 Nut, Hex M5 Zinc
25 6.116.0002.000 Washer, tooth M5
30 6.420.0191.000 Label, PE

1-14
Interface Panel, Inkjet 6.504.0644.400
1 6.041.6149.400 Panel
4 6.400.0265.000 Receptacle, 230V blue
5 6.409.0091.000 Receptacle, 19 Pin, UTG016 - 19S
7 6.119.0150.000 Coupling, quick G1/4
8 6.119.0256.000 Connector, D8 1/4"
10 6.110.0132.000 Seal ring, G1/4
13 6.105.0028.000 Screw, Torx, M3x8
14 6.105.0029.000 Screw Li-I6rd, M4x12
16 6.400.0290.000 Pin, threaded (set)
21 6.101.0002.000 Washer, M5.3x10x1 zinc
23 6.111.0002.000 Nut, Hex M5 Zinc
25 6.116.0002.000 Washer, tooth M5
27 6.420.0191.000 Label, PE

1-15
Section 2 - Interface Panel, (Splicer, Prefeeder)
6.504.0644.400
1 6.041.6143.400 Panel
4 6.400.0265.000 Receptacle, 230V blue
5 6.409.0090.000 Receptacle 12 Pin, UTG014 - 12S
6 6.409.0089.000 Receptacle, 8 Pin, UTG012 - 8S
15 6.105.0028.000 Screw, Torx M3x8
16 6.105.0029.000 Screw Li-I6rd M4x12
21 6.101.0002.000 Washer, M5.3x10x1 zinc
23 6.111.0002.000 Nut, Hex M5 Zinc
25 6.116.0002.000 Washer, tooth M5
29 6.420.0191.000 Label, PE

1-16
Interface Panel, Collector 6.504.0494.400
1 6.041.6146.400 Panel
5 6.400.0047.000 Receptacles #410, 380Volt
6 6.409.0091.000 Receptacle, 19 Pin, UTG016 - 19S
11 6.119.0150.000 Coupling, quick G1/4
12 6.119.0256.000 Connector, D8 1/4"
14 6.110.0132.000 Seal ring, G1/4
17 6.105.0028.000 Screw, Torx M3x8
18 6.105.0029.000 Screw Li-I6rd M4x12
21 6.101.0002.000 Washer, M5.3x10x1 zinc
23 6.111.0002.000 Nut, Hex M5 Zinc
25 6.116.0002.000 Washer, tooth M5
30 6.420.0191.000 Label, PE

1-17
Wire Feed Assembly 6.300.2804.400
1 6.041.8352.400 Carriage
2 6.041.8353.400 Carriage
3 6.041.8354.400 Cylinder
4 6.041.8355.400 Column, support
5 6.041.8356.400 Plate, bearing
6 6.041.8357.400 Housing, bearing
7 6.041.8358.400 Lever
8 6.041.8359.400 Bolt
9 6.041.8360.400 Sleeve, bearing
10 6.041.8361.400 Sleeve, bearing
11 6.041.8362.400 Shaft
12 6.041.8363.400 Flange
13 6.041.8364.400 Shaft
14 6.041.8365.400 Lever
15 6.041.8366.400 Plate, threaded
16 6.041.8367.400 Shaft
17 6.041.8368.400 Shaft
18 6.041.8369.400 Ring, spacer
19 6.041.8370.400 Plate
20 6.041.8620.400 Ring
21 6.041.8372.400 Toothed Wheel
22 6.041.8373.400 Wheel, synchronous
23 6.041.8374.400 Cover, cylinder
24 6.041.8375.400 Piston Rod
25 6.041.8376.400 Joint
27 6.041.8378.400 Holder
29 6.041.8380.400 Holder
30 6.041.8381.400 Cover
31 6.041.8382.400 Cove
32 6.041.8383.400 Cover
33 6.041.8384.400 Plate
34 6.041.8385.400 Cover
35 6.041.8386.400 Cover
38 6.041.8483.400 Plate
39 6.041.8492.400 Support
41 6.300.2818.400 Guide Tube, 2.5
42 6.300.2819.400 Guide Tube, 3.8
43 6.300.2820.400 Guide Tube, 6
44 6.300.2821.400 Gear Assembly
45 6.504.0504.400 Encoder, incremental

1-18
47 6.041.6565.400 Base
48 6.041.5981.400 Guide Column
49 6.041.5982.400 Joint
50 6.041.5983.400 Lever
51 6.041.5985.400 Bolt
53 6.041.5993.400 Disc
54 6.041.5994.400 Pulley, tension
55 6.041.5995.400 Shaft
56 6.041.5996.400 Spacer
57 6.041.6009.400 Toothed Wheel
58 6.041.6010.400 Clamp Ring
59 6.041.6031.400 Guide Tube
61 6.041.6833.400 Cover
62 6.041.6014.400 Measuring Wheel
66 6.041.8508.400 Wheel, toothed
67 6.041.3224.400 Wheel, toothed
68 6.041.8509.400 Wheel, toothed
75 6.108.0051.000 Tension Set
77 6.108.0071.000 Locking Ring, 28x1.2
79 6.108.0026.000 Ring, Lock Snap Ring, S12
81 6.116.0036.000 Washer, tension
83 6.118.0032.000 Spring, pull
85 6.112.0023.000 Bearing, Ball
86 6.112.0088.000 Bearing, linear
87 6.112.0124.000 Ball Sleeve
88 6.112.0257.000 Bearing
89 6.112.0118.000 Bearing
90 6.112.0049.000 Bearing
91 6.112.0250.000 Bearing
92 6.117.0185.000 Clamping lever, M6x20
93 6.117.0094.000 Knob M5x10
95 6.110.0141.000 O-Ring TS
96 6.110.0157.000 Gasket 16x25x3
97 6.110.0112.000 Ring, 28 x 2
99 6.119.0104.000 Valve, throttle, G1/8 thread
100 6.119.0236.000 Fitting, straight screw in, D6/M5
101 6.119.0086.000 Joint, elbow screw
104 6.114.0256.000 Pin, core 6x30
105 6.114.0255.000 Pin, core 6x20
106 6.120.0355.000 Cylinder, Short Stroke
109 6.401.0271.000 Pushbutton, Operator, Illuminated, Blue

1-19
110 6.401.0228.000 Holder, with 1 NO & 1 NC Contact Block, 24V Bulb
112 6.404.0164.000 Inscription plate
113 6.404.0165.000 Inscription plate
114 6.404.0166.000 Lamp
115 6.401.0152.000 Switch, sensor
118 6.106.0068.000 Belt, toothed
119 6.106.0070.000 Belt, toothed
120 M.106.0037.000 Belt, Feed
121 6.104.0330.000 Screw, SHCS, M8x55
122 6.104.0044.000 Screw, SHCS, M6x50
123 6.104.0012.000 Screw, SHCS, M6x30
124 6.104.0021.000 Screw, SHCS, M6x25
125 6.104.0002.000 Screw, SHCS, M6x20 8.8 silver
126 6.104.0053.000 Screw, SHCS, M6x16
127 6.104.0039.000 Screw, SHCS, M6x12 8.8 silver
128 6.104.0159.000 Screw, SHCS, M5x50
129 6.104.0211.000 Screw, socket head, M5x30, 8.8 black
130 6.104.0031.000 Screw, SHCS, silver, M5x25, 8.8
131 6.104.0015.000 Screw, SHCS, M5x20, 8.8 silver
132 6.104.0018.000 Screw, SHCS, M5x12, 8.8 silver
133 6.104.0032.000 Screw, Cylinder Hd, M6X40
134 6.104.0036.000 Screw, SHCS, M4x16, 8.8 silver
135 6.104.0005.000 Screw, SHCS, M4x10, 8.8 silver
136 6.104.0049.000 Screw, M3x20
137 6.104.0063.000 Screw, SHCS M3x12, 8.8
140 6.103.0073.000 Screw, M5x20
141 6.103.0076.000 Screw SHCS, M6x10, zinc
142 6.103.0007.000 Screw, socket flat head, M5X16, Zinc
143 6.103.0010.000 Screw M5x12, Counter Sunk, silver
144 6.103.0065.000 Screw, flat head countersunk, sh M4x10
145 6.103.0016.000 Screw, 8.8 zinc flathead, M4x6
148 6.104.0220.000 Bolt, shoulder, 10x16M8
149 6.104.0147.000 Bolt, shoulder, 8x12 M6
152 6.102.0078.000 Screw, M5x10, Phillips Pan Washer Head
154 6.104.0007.000 Screw, button head, M5x10
155 6.101.0002.000 Washer, M5.3x10x1, zinc
156 6.111.0076.000 Nut, M12x1
157 6.101.0005.000 Washer, flat, M6, zinc
158 6.101.0068.000 Washer, M6
159 6.101.0049.000 Washer, zinc, M5.3x16x11.5x10.4x3.0
160 6.101.0027.000 Washer, zinc 90°, M4.3x14x9.5x8.7x2.5

1-20
161 6.107.0046.000 Screw, M6x10
162 6.107.0004.000 Screw, set, M6x6
163 6.107.0006.000 Screw, set, M4x6
164 6.107.0031.000 Screw, set, M4x10
165 6.107.0113.000 Screw, set, M6x40
166 6.114.0374.000 Pin 8h6x50
167 6.114.0185.000 Pin, cylinder, 8h6 x 70
168 6.114.0324.000 Pin, 6h6x18
169 6.107.0006.000 Screw, set M4x6
171 6.101.0051.000 Washer, 12x0.5
174 6.116.0024.000 Washer, lock M3x3x5.5
175 6.116.0025.000 Washer, lock, M4
176 6.116.0026.000 Washer, lock M5
177 6.116.0027.000 Washer, lock M6
178 6.116.0028.000 Washer, lock M8
179 6.112.0063.000 Washer, spring, 27x21x0.4, wavy disc
181 6.109.0003.000 Ball, Nylon, d3
182 6.109.0002.000 Balls, steel
184 6.412.0035.000 Clamp, cable

1-21
Guide Tube, 2.5 6.300.2818.400
1 6.041.5938.400 Guide Tube 02.5
2 6.041.6544.400 Guide Tube
3 6.041.8379.400 Guide Tube
6 6.119.0249.000 Fitting, Pneumatic, 4 mm, Press Fit
8 5.003.0050.000 Tubing, 4mm O.D.
10 6.114.0110.000 Pin, spring 2x10

1-22
Guide Tube, 3.8 6.300.2819.400
1 6.041.6406.400 Guide Tube
2 6.041.6545.400 Guide Tube
3 6.041.8387.400 Guide Tube
6 6.119.0250.000 Fitting, Pneumatic, 6mm, Press Fit
8 5.003.0003.000 Tubing, 6mm O.D.
10 6.114.0110.000 Pin, spring 2x10

1-23
Guide Tube, 6 6.300.2820.400
1 6.041.6409.400 Guide Tube 5.8mm
2 6.041.6546.400 Guide tube
3 6.041.8388.400 Guide Tube
6 6.119.0251.000 Fitting, 8mm
8 5.003.0007.000 Tubing, 8mm O.D.

1-24
Gear Assembly 6.300.2821.400
1 6.405.0071.000 Servo Motor
3 6.041.8371.400 Toothed Wheel
4 6.041.6017.400 Shaft w/gear
5 6.041.6018.400 Shaft w/gear
6 6.041.6019.400 Shaft w/gear
7 6.041.6020.400 Shaft w/gear
8 6.041.6021.400 Plate, motor
9 6.041.6022.400 Gear Housing
12 6.041.6026.400 Spacer Column
17 6.104.0027.000 Screw, SHCS, M8x25 8.8 silver
18 6.104.0032.000 Screw, Cylinder Hd M6X40
19 6.104.0220.000 Bolt, shoulder, 10x16M8
21 6.108.0051.000 Tension Set
22 6.108.0044.000 Tension Set
24 6.112.0015.000 Bearing, ball, 32x15/9
27 6.114.0235.000 Pin 6h6x22
30 6.116.0027.000 Washer, lock M6
31 6.116.0028.000 Washer, lock M8
32 6.116.0029.000 Washer, lock M10
33 6.116.0033.000 Washer, Spring
35 6.119.0219.000 Fitting, grease M6

1-25
Wire Straightener 6.300.2354.400
3 M.040.3917.400 Guide Tub
4 6.041.3263.400 Shaft, calibrated
5 6.041.3264.400 Dial, calibrated
6 6.041.3267.400 Spacer
7 6.041.0030.400 Guide tube
8 6.041.3837.400 Block, Mounting
9 6.041.5527.400 Block
10 6.041.4321.400 Plate
11 6.041.3840.400 Plate
12 6.041.3841.400 Plate
13 6.041.3842.400 Plate
14 6.041.5528.400 Spindle
15 6.041.5529.400 Disc, eccentric
16 6.041.5530.400 Sleeve
17 6.041.5531.400 Lever
18 6.041.6926.400 Ring
19 6.041.6909.400 Holder
22 6.101.0021.000 Washer, M8x14x.5
23 6.103.0072.000 Screw, M6x25
24 6.104.0107.000 Screw, Cyl Head, M4x12, 8.8 black
25 6.104.0051.000 Screw, M4x40, 8.8 Zinc
26 6.104.0119.000 Screw, socket head, M6x16
27 6.104.0121.000 Screw, Cyl Head, M6x25
28 6.104.0249.000 Bolt, shoulder, M5x6x12
31 6.107.0024.000 Screw, set, M5X6
32 6.107.0004.000 Screw, set, M6x6, black
33 6.107.0037.000 Screw, set, M4x12
34 6.107.0039.000 Screw, set, M5x8
35 6.107.0041.000 Screw, set, M4x5
36 6.107.0138.000 Screw, ball plunger, M6x14
38 6.111.0045.000 Nut, M4 zinc
40 6.112.0157.000 Bushing, flange
41 6.112.0214.000 Rollers, Steel
43 6.114.0048.000 Pin, straight M2x6-H6
44 6.114.0320.000 Shaft, M8x80-M6
45 6.114.0103.000 Pin, spiral, d4x12
47 6.116.0011.000 Washer, spring
48 6.116.0025.000 Washer, lock, M4
49 6.116.0027.000 Washer, lock, M6
53 M.118.0002.000 Spring, compression, 8.4mm x 39mm

1-26
Cutter head 6.300.2699.400
1 M.300.1780.400 Tool holder, top
2 M.300.1779.400 Tool holder, bottom
3 6.300.2717.400 Knockout Assembly
4 6.300.2448.400 Servo Motor, cutter head
5 6.300.2807.400 Ball Screw Ext., left
8 6.040.6847.400 Plate, End
9 6.041.7911.400 Housing, bearing
10 6.041.5626.400 Cover, bearing
11 6.041.5627.400 Yoke, top
12 6.041.5628.400 Yoke, bottom
13 6.041.5629.400 Ground Plate
14 6.041.5630.400 Housing, bearing
15 6.041.5656.400 Flange, 16mm
16 6.041.5635.400 Spacer Column
17 6.041.5636.400 Guide Column
18 6.041.5637.400 Guide Column
19 6.041.5640.400 Plate, side
20 6.041.5641.400 Cover, sheet metal
21 6.041.5642.400 Holder
22 6.041.5643.400 Plate
23 6.041.5644.400 Plate
24 6.041.5645.400 Casing, Bearing
25 6.041.5646.400 Rod
26 6.041.5647.400 Bar
27 6.041.7741.400 Angle
28 6.041.7893.400 Cover, sheet metal
30 6.041.7894.400 Cover, sheet metal
31 6.041.5655.400 Mandrel
33 6.041.7877.400 Suction Tube
36 6.101.0027.000 Washer, zinc 90°, M4.3x14x9.5x8.7x2.5
38 6.103.0094.000 Screw, Flat Head M5x10, Zinc (10.9H)
39 6.103.0050.000 Screw, Counter Sunk M4x12, Zinc
41 6.104.0005.000 Screw, SHCS, M4x10, 8.8 silver
42 6.104.0035.000 Screw, SHCS, M4x12, zinc
43 6.104.0015.000 Screw, SHCS, M5x20, 8.8 silver
44 6.104.0031.000 Screw, SHCS silver, M5x25 8.8
45 6.104.0014.000 Screw, cylinder head, M4x20
46 6.104.0018.000 Screw, SHCS, M5x12, 8.8 silver
47 6.104.0027.000 Screw, SHCS, M8x25, 8.8 silver
48 6.104.0036.000 Screw, SHCS, M4x16, 8.8 silver

1-27
49 6.104.0018.000 Screw, SHCS, M5x12, 8.8 silver
50 6.104.0009.000 Screw, Cylinder Head, M4x25, 12.9 silver
50 6.104.0009.000 Screw, Cylinder Head, M4x25, 12.9 silver
51 6.104.0037.000 Screw, Cylinder Head, M5x45, zinc
52 6.104.0249.000 Bolt, shoulder, M5x6x12
53 6.104.0335.000 Bolt, shoulder, M10x12x20
54 6.104.0009.000 Screw, Cylinder Head, M4x25, 12.9 silver
58 6.107.0039.000 Screw, set, M5x8
62 6.108.0051.000 Tension Set
64 6.109.0004.000 Ball, Nylon, d4
66 6.110.0173.000 Gasket, 38/48x1
68 6.111.0031.000 Nut, M6
71 6.112.0088.000 Bearing, linear, d16/24x30
72 6.112.0089.000 Bearing, linear, d12/19x28
73 6.112.0209.000 Bearing, linear d06/12x22
76 6.114.0063.000 Stand off M6x60, h6
77 6.114.0139.000 Pin, 04.3x5
78 6.114.0239.000 Stand off, M10x30, h6
82 6.116.0025.000 Washer, lock, M4
83 6.116.0026.000 Washer, lock, M5
84 6.116.0028.000 Washer, lock, M8
88 6.119.0154.000 Valve, Throttle, LW4 M5
89 6.119.0094.000 Fitting, oiler, Norgren D4 M5
90 6.119.0129.000 Fitting, swivel elbow, D4 M5
91 6.119.0209.000 Screw Joint, D6 1/8"
95 6.120.0114.000 Cylinder, 16x10
100 6.401.0151.000 Switch, Proximity, Screw on m8x1x40
103 5.003.0027.000 Tubing, 6 x 1mm x 1950mm
104 5.003.0027.000 Tubing, 6 x 1mm x 1850mm
105 5.003.0027.000 Tubing, 6 x 1mm x 750
106 5.003.0041.000 Tubing, natural, 4mm x 2mm x 1500m

1-28
Knockout Assembly 6.300.2717.400
1 6.041.7879.400 Knockout 17x17
3 6.041.7878.400 Spacer Block
10 6.104.0133.000 Screw, cyl head, M4x8

1-29
Vacuum System 6.300.2720.400
1 6.041.5650.400 Tube
4 6.041.7623.400 Sleeve
5 6.041.7624.400 Nozzle, ejector
10 6.107.0011.000 Set Screw, M4x6
11 6.107.0046.000 Screw, M6x10
15 6.110.0107.000 O-Ring, d30x2
21 6.119.0068.000 Fitting, D8 1/8
23 5.003.0028.000 Tubing, 8 x 1mm x 1m
25 5.003.0048.000 Tubing, corrugated, 1-1/4" ID x 500mm

1-30
Reject Cutter M.300.2700.400
1 M.013.0196.400 V-Cut Off Blade
5 M.041.7842.400 Holder, top
6 6.041.7843.400 Beam
7 M.041.7844.400 Holder, bottom
8 6.041.7984.400 Channel
9 6.041.8507.400 Clamp
10 6.040.9980.300 Enclosure
18 6.103.0056.000 Screw, Socket Flat Head, M4x8, black
20 6.104.0231.000 Screw, cyl head, M3x12
22 6.104.0035.000 Screw, SHCS, M4x12 zinc
23 6.104.0018.000 Screw, SHCS, M5x12 8.8 silver
24 6.104.0015.000 Screw, SHCS, M5x20 8.8 silver
26 6.104.0200.000 Screw, M6x8
28 6.107.0041.000 Screw, set M4x5
30 6.109.0003.000 Ball, Nylon, d3
32 6.116.0025.000 Washer, lock, M4
33 6.116.0026.000 Washer, lock, M5
35 6.117.0024.000 Magnet

1-31
Gripper System 101E, Side A 6.300.2736.400
1 6.300.2737.400 Gripper Head 101E
2 6.300.2738.400 Servo, Push/Pull
3 6.300.2529.400 Swivel Unit
7 6.040.8003.300 Holder
8 6.040.8004.300 Holder
9 6.041.5903.400 Holder
10 6.041.5904.400 Holder
20 6.103.0065.000 Screw, flt. hd. countersunk, M4x10
22 6.104.0084.000 Screw, M3x16 SHCS, 12.9 Zinc
23 6.104.0002.000 Screw, SHCS, M6x20 8.8 silver
25 6.104.0249.000 Bolt, shoulder, M5x6x12
30 6.116.0024.000 Washer, lock, M3x3x5.5
31 6.116.0025.000 Washer, lock, M4

1-32
Gripper Head 101E 6.300.2737.400
1 6.040.7644.400 Jaw
2 6.040.7319.400 Joint
3 6.040.7320.400 Splice Bar
4 6.040.7321.300 Lever
5 6.040.7322.400 Angle Left
6 6.040.7323.400 Angle Right
7 6.040.7324.400 Plate
8 6.040.7325.400 Plate
9 6.040.7506.400 Bolt
10 6.040.7507.400 Bolt
11 6.041.7868.400 Injector plate
12 6.041.5186.400 Cover, Guide Tube Bolt
13 6.041.5187.400 Bolt, Guide Tube Release
14 6.041.6283.400 Housing, Gripper
15 6.041.6285.400 Cover, cylinder
16 6.041.6286.400 Flange, bushing
17 6.041.6287.400 Piston Rod
18 6.041.6291.400 Bolt
19 6.041.6292.400 Bar/Web
20 6.041.6293.400 Holder
21 6.300.2806.400 Wire Select
22 6.041.6295.400 Plate
23 6.041.6296.400 Spacer bolt
24 6.041.6297.400 Spacer bolt
27 6.101.0002.000 Washer, M6x10x1
28 6.101.0040.000 Washer, M6.4x16x1.6 zinc
29 6.101.0084.000 Washer M10x16x.5
30 6.101.0075.000 Washer 12/24x0.5
31 6.101.0046.000 Washer, M10x16x1.0
32 6.103.0026.000 Screw, M4x8 8.8 zinc flat head
33 6.103.0038.000 Screw, M3x6
35 6.104.0036.000 Screw, SHCS, M4x16 8.8 silver
36 6.104.0009.000 Screw, Cylinder Head, M4x25 12.9, silver
37 6.104.0045.000 Screw M5x8
38 6.104.0147.000 Bolt, shoulder, 8x12 M6
39 6.104.0024.000 Screw, Cylinder Head, M3x10
40 6.104.0063.000 Screw, SHCS M3x12 8.8
41 6.104.0004.000 Screw, socket head, M6x10
42 6.104.0035.000 Screw, SHCS M4x12 zinc
43 6.104.0005.000 Screw, SHCS, M4x10 8.8 silver

1-33
44 6.104.0236.000 Screw SHCS, M4x8
46 6.107.0031.000 Screw, set , M4x10
47 6.107.0041.000 Screw, set M4x5
49 6.108.0020.000 Snap Ring, M24x1.2
51 6.109.0003.000 Ball, Nylon, d3
55 6.110.0067.000 O-Ring 36x2
56 6.110.0068.000 Collar
57 6.110.0073.000 Ring
58 6.110.0111.000 Washer, Rod
61 6.112.0033.000 Bearing, linear, d10/17x26
62 6.112.0133.000 Bushing
63 6.112.0192.000 Bushing
66 6.114.0126.000 Spacer M3.2x5
69 6.116.0024.000 Washer, lock M3x3x5.5
70 6.116.0025.000 Washer, lock M4
71 6.116.0026.000 Washer, lock M5
72 6.116.0028.000 Washer, lock M8
73 6.116.0040.000 Washer, tension
76 6.118.0114.000 Spring, compression
79 6.119.0259.000 Fitting, swivel elbow, D6 M5
80 6.119.0193.000 Screw, locking, M5

1-34
Wire Select 6.300.2806.400
1 6.041.8406.400 Holder
2 6.041.8407.400 Pin, threaded
7 6.109.0013.000 Ball, steel d6
11 6.118.0109.000 Spring, compression, d0.63/D4.63x9.6

1-35
Swivel Unit 6.300.2529.400
1 6.300.2530.400 Swivel Drive
3 6.041.2940.400 Clamp
4 6.041.2941.400 Clamp
7 6.041.6117.400 Toothed Wheel
8 6.041.6118.400 Toothed Wheel
9 6.041.6119.400 Toothed Wheel
11 6.041.6121.400 Flange, bearing
12 6.041.6122.400 Shaft
13 6.041.6123.400 Flange, bearing
14 6.041.6124.400 Shaft
15 6.041.6125.400 Bushing, Spacer sleeve
17 6.041.6132.400 Plate
18 6.041.6133.400 Bar/Web
20 6.041.6135.400 Plate
21 6.041.6137.400 Screw, adjusting
22 6.041.6138.400 Bolt
23 6.041.6139.400 Holder
33 6.106.0058.000 Belt, toothed 5MR/25/700
34 6.106.0057.000 Belt, toothed 8M/30/960
42 6.101.0040.000 Washer, M6.4x16x1.6 zinc
43 6.101.0041.000 Washer, M8.4x20x2
45 6.104.0121.000 Screw, Cyl Head, M6x25
46 6.104.0122.000 Screw, Cyl. Head, M6x30
47 6.104.0119.000 Screw, socket head, M6x16
48 6.104.0267.000 Screw, cyl head, M6x20
49 6.104.0182.000 Screw, cylinder, M8x35
50 6.104.0059.000 Screw, SHCS, black, M8x130
51 6.104.0107.000 Screw, Cyl Head, M4x12, 8.8 black
52 6.104.0181.000 Screw , M8x30
53 6.104.0293.000 Screw, SHCS, M6x35
55 6.104.0290.000 Screw, M5x10
57 6.108.0055.000 Keyless Bushing /Tension Set, d40/65x31
58 6.108.0060.000 Bushing, keyless, d19/36x21
60 6.107.0024.000 Screw, set, M5X6
61 6.107.0004.000 Screw, set, M6x6, black
64 6.111.0031.000 Nut, M6
65 6.111.0099.000 Nut, M50x1.5
66 6.109.0004.000 Ball, Nylon, d4
68 6.112.0242.000 Bearing, ball 50/90x20
69 6.112.0243.000 Bearing, ball 20/42x12

1-36
71 6.114.0176.000 Pin, dowel, M8x2
72 6.114.0177.000 Standoff, M8x30
74 6.116.0025.000 Washer, lock, M4
75 6.116.0027.000 Washer, lock M6
76 6.116.0028.000 Washer, lock M8
78 6.116.0053.000 Washer (tel-fed "K"), 25,5/41,6/0.5
80 6.401.0152.000 Switch, sensor

1-37
Swivel Drive 6.300.2530.400
1 6.041.6120.400 Toothed Wheel
2 6.041.6136.400 Bolt, spacer
5 6.405.0071.000 Servo Motor
7 6.108.0044.000 Tension Set
9 6.107.0076.000 Screw, worm, M8x20

1-38
Gripper System 102, Side B 6.300.2810.400
1 6.300.2702.400 Gripper 102
2 6.300.2703.400 Servo Push/Pull
3 6.300.2811.400 Swivel Unit
7 6.040.8003.300 Holder
8 6.040.8004.300 Holder
9 6.041.5903.400 Holder
10 6.041.5904.400 Holder
20 6.103.0065.000 Screw, flt.hd. countersunk, M4x10
22 6.104.0084.000 Screw, M3x16 SHCS, 12.9 Zinc
23 6.104.0002.000 Screw, SHCS, M6x20, 8.8 silver
25 6.104.0249.000 Bolt, shoulder, M5x6x12
30 6.116.0024.000 Washer, lock, M3x3x5.5
31 6.116.0026.000 Washer, lock, M5

1-39
Gripper 102 6.300.2702.400

1 6.045.0030.400 Sleeve, Cylinder

2 6.045.0031.400 Cover, Cylinder
3 6.045.0032.400 Lever, Right
4 6.045.0033.400 Lever, Left
5 6.045.0034.400 Jaw, R 1.5
6 6.045.0035.400 Holder, Front
7 6.045.0036.400 Holder, Rear
8 6.045.0037.400 Yoke
9 6.045.0038.400 Lever
10 6.045.0039.400 Bolt, Threaded
11 6.045.0040.400 Axel Shaft
12 6.045.0041.400 Guide Column
13 6.045.0042.400 Piston
14 6.045.0043.400 Piston Rod
15 6.045.0044.400 Bushing
16 6.045.0045.400 Sensor, sheet metal
17 6.040.3765.400 Spacer, cushion, 20x10x2
18 6.040.7507.400 Bolt
25 6.101.0046.000 Washer, M10x16x1.0
26 6.101.0119.000. Washer 10/22x0.5
30 6.103.0050.000 Screw, Counter Sunk M4x12, Zinc
31 6.103.0094.000 Screw, Flat Head M5x10, Zinc (10.9H)
35 6.104.0071.000 Screw, M3x8
36 6.104.0035.000 Screw, SHCS M4x12 zinc
37 6.104.0310.000 Screw, SHCS/Flange M4x10, Black 12.9 Hardness
38 6.104.0003.000 Screw, cylinder head M5x10
41 6.107.0006.000 Screw, set M4x6
42 6.107.0024.000 Screw, set M5X6
44 6.108.0034.000 Washer, Lock
45 6.110.0186.000 K-Ring
46 6.110.0156.000 Gaske
48 6.110.0075.000 O Ring 10x1.3
49 6.110.0103.000 O-Ring, 13x1.5
50 6.110.0067.000 O-Ring 36x2
55 6.111.0116.000 Nut M12x1
59 6.112.0133.000 Bushing
60 6.112.0255.000 Bushing FP20 10/13x10
63 6.116.0024.000 Washer, lock M3x3x5.5
64 6.116.0025.000 Washer, lock M4
65 6.116.0026.000 Washer, lock M5
68 6.119.0259.000 Fitting, swivel elbow, D6, M5
69 6.119.0193.000 Screw, locking, M5
Swivel Unit 6.300.2811.400

1-40
1 6.300.2534.400 Swivel Drive
2 6.504.0645.400 Motor Mount, Swing Arm, 102
5 6.041.2940.400 Clamp
6 6.041.2941.400 Clamp
7 6.041.6566.400 Support
8 6.041.6110.400 Plate, support
9 6.041.6113.400 Plate
10 6.041.6115.400 Flange, bearing
11 6.041.6116.400 Shaft
12 6.041.6117.400 Toothed Wheel
13 6.041.6118.400 Toothed Wheel
14 6.041.6119.400 Toothed Wheel
15 6.041.6123.400 Flange, bearing
16 6.041.6124.400 Shaft
17 6.041.6125.400 Bushing, Spacer sleeve
18 6.041.6126.400 Spacer Bolt
19 6.041.6128.400 Bolt
20 6.041.6129.400 Plate
21 6.041.6130.400 Plate
22 6.041.6131.400 Plate
23 6.041.6137.400 Screw, adjusting
24 6.041.6138.400 Bolt
25 6.041.6139.400 Holder
26 6.041.6613.400 Splice Bar
27 6.041.6162.400 Guard, safety
28 6.041.7745.400 Cover
30 6.041.7041.400 Muffler
31 6.041.7042.400 Muffler
33 6.041.8444.400 Cover
41 6.101.0085.000 Washer, M8
42 6.101.0040.000 Washer, M6.4x16x1.6, zinc
43 6.101.0001.000 Washer, M4.3x8x.5, zinc
45 6.102.0076.000 Screw, M6x10, Phillips Pan Washer Head
46 6.102.0078.000 Screw, M5x10, Phillips Pan Washer Head
47 6.104.0033.000 Screw, SHCS M3x25, 12.9, Zinc
48 6.104.0005.000 Screw, SHCS, M4x10 8.8, silver
49 6.104.0035.000 Screw, SHCS M4x12, zinc
52 6.104.0013.000 Screw, SHCS, M5x16 8.8, zinc plated
53 6.104.0031.000 Screw, SHCS, silver, M5x25, 8.8
54 6.104.0229.000 Screw, SHCS, M6X12
56 6.104.0002.000 Screw, SHCS, M6x20, 8.8, silver

1-41
57 6.104.0021.000 Screw, SHCS, M6x25
58 6.104.0023.000 Screw, SHCS, M6x55
61 6.104.0011.000 Screw, SHCS, M8x30, 8.8, silver
63 6.104.0126.000 Screw, SHCS M10x30, 8.8, black
64 6.104.0290.000 Screw M5x10
68 6.106.0058.000 Belt, toothed
69 6.106.0042.000 Belt, tooth, 300, 880 8M 30 AG style
71 6.107.0024.000 Screw, set M5X6
72 6.107.0151.000 Eye Bolt M5x30
73 6.108.0055.000 Keyless Bushing /Tension Set, d40/65x31
74 6.108.0060.000 Bushing, keyless, d19/36x21
76 6.109.0004.000 Ball, Nylon, d4
77 6.111.0002.000 Nut, Hex M5 Zinc
78 6.111.0005.000 Nut M4
79 6.111.0099.000 Nut, M50x1.5
81 6.112.0242.000 Bearing, ball, 50/90x20
82 6.112.0243.000 Bearing, ball, 20/42x12
85 6.114.0183.000 Pin, M8x30 h6 Tol
88 6.116.0053.000 Washer (tel-fed "K"), 25,5/41,6/0.5
90 6.116.0024.000 Washer, lock M3x3x5.5
91 6.116.0025.000 Washer, lock, M4
92 6.116.0026.000 Washer, lock, M5
93 6.116.0027.000 Washer, lock, M6
94 6.116.0028.000 Washer, lock, M8
95 6.116.0029.000 Washer, lock, M10
97 6.117.0177.000 Plug, locking, D36/d30x5
98 6.117.0032.000 Plug, locking, D22.5/d20
99 6.119.0210.000 Fitting, air push lock, chrome D8 1/8"
100 6.119.0209.000 Screw Joint, D6 1/8"
101 6.119.0213.000 Connector "Y", 8mm
103 6.120.0286.000 Valve, 5Port 2Way Sngl, Spring Ret, Skt 6.400.0264.000
109 6.401.0152.000 Switch, sensor
110 6.405.0051.000 Fan Guard
123 6.106.0058.000 Belt, toothed
124 6.106.0042.000 Belt, tooth, /300, 880, 8M, 30 AG style

1-42
Swivel Drive 6.300.2534.400
2 6.041.6120.400 Toothed Wheel
3 6.041.6127.400 Spacer bolt
5 6.405.0071.000 Servo Motor
7 6.108.0044.000 Tension Set
9 6.107.0076.000 Screw, worm, M8x20

1-43
Motor Mount, Swing Arm, 102 6.504.0645.400
1 6.041.4971.400 Din rail, 35x15, 6-5/16"
4 6.420.0209.000 Insert, reducer, 0.25-0.5mm2
5 6.420.0211.000 Jumper
6 6.420.0214.000 End Stop, non-screwing
7 6.420.0215.000 Labels, valve bank 1-50
8 6.420.0236.000 Cover Plate
9 6.420.0237.000 Actuator T-Block
10 6.420.0238.000 Sensor T-block
11 6.420.0262.000 Actuator T-block
12 6.420.0261.000 Supply T-block

1-44
Station A 40/75 deg. 6.300.2706.400
1 6.300.2538.400 Swivel Lock, Press Base
2 6.300.2708.400 Safety Cable
3 6.300.2712.400 Stop, Bracket A75
8 6.041.7761.400 Stop Arm
9 6.041.7762.400 Flange
11 6.041.5601.400 Console
12 6.041.5610.400 Shaft
13 6.041.5611.400 Ring
14 6.041.5612.400 Ring, bearing
15 6.041.6534.400 Disc/Washer
17 6.041.7765.400 Cover, sheet metal
25 6.104.0053.000 Screw, SHCS, M6x16
26 6.104.0261.000 Screw, SHCS, M10x60S
28 6.104.0359.000 Screw SHCS, M12x60S
29 6.104.0365.000 Screw SHCS, M12x60S
33 6.107.0075.000 Screw, set, M8x12
34 6.107.0117.000 Screw, set, M10x20
39 6.109.0010.000 Ball, nylon
41 6.112.0244.000 Bushing, 50/60/50
42 6.112.0245.000 Bushing
43 6.112.0246.000 Bearing, 50/78x22
46 6.114.0239.000 Stand off, M10x30, h6
51 6.116.0027.000 Washer, lock, M6
52 6.116.0029.000 Washer, lock, M10
53 6.116.0030.000 Lock Washer, M12

1-45
Swivel Lock, Press Base 6.300.2538.400
1 6.041.5613.400 Plate
2 6.041.5614.400 Plate
3 6.041.5615.400 Plate
4 6.041.5616.400 Lever
5 6.041.5617.400 Plate, wedge
6 6.041.5618.400 Spacer Bolt
7 6.041.5619.400 Plate
8 6.041.6847.400 Plate, switch
9 6.041.7683.400 Plate
10 6.101.0058.000 Washer, flat
11 6.101.0069.000 Washer, M5.3x9.5x1 zinc
14 6.104.0009.000 Screw, Cylinder Head, M4x25 12.9, silver
15 6.104.0018.000 Screw, SHCS, M5x12 8.8 silver
16 6.104.0004.000 Screw, socket head, M6x10
17 6.104.0086.000 Screw, SHCS M5x70, 12.9
18 6.104.0002.000 Screw, SHCS, M6x20 8.8 silver
19 6.104.0027.000 Screw, SHCS, M8x25 8.8 silver
22 6.107.0131.000 Screw, set, M6x25
25 6.114.0114.000 Pin
26 6.114.0220.000 Pin
27 6.114.0239.000 Stand off M10x30 h6
28 6.103.0097.000 Screw, M3x10, for M.300.7006.300
29 6.103.0105.000 Screw M10x30
32 6.116.0026.000 Washer, lock M5
33 6.116.0027.000 Washer, lock M6
35 6.116.0029.000 Washer, lock M10
37 6.111.0015.000 Nut, M10 zinc
39 6.118.0028.000 Spring, Compression
43 6.119.0026.000 Fitting, swivel elbow, D6 1/8"
46 6.120.0329.000 Cylinder, 40x25
49 6.401.0270.000 Safety Limit Switch
52 6.412.0116.000 Cord Grip, PG13.5 Plastic

1-46
Safety Cable 6.300.2708.400
1 6.040.5315.400 Clip
4 6.107.0024.000 Screw, set M5X6
9 M.117.0102.000 Clip, Locking
12 5.003.0028.000 Tubing/M, 8 x 1mm
14 M.117.0104.000 Cable, safety

1-47
Docking Station A 40/75° 6.300.2712.400
1 6.041.7663.400 Plate
2 6.041.5620.400 Plate
3 6.041.5622.400 Bolt
10 6.104.0053.000 Screw, SHCS, M6x16
11 6.104.0010.000 Screw, SHCS, M6x30 8.8 silver
13 6.107.0110.000 Eye Bolt M8
15 6.116.0027.000 Washer, lock M6

1-48
Station B 35/60 deg. 6.300.2707.400
1 6.300.2538.400 Swivel Lock, Press Base
2 6.300.2709.400 Safety Cable
3 6.300.2713.400 Docking Sta B 35/60°
8 6.041.7763.400 Stop Arm
9 6.041.7764.400 Flange
11 6.041.5601.400 Console
12 6.041.5610.400 Shaft
13 6.041.5611.400 Ring
14 6.041.5612.400 Ring, bearing
15 6.041.6534.400 Disc/Washer
17 6.041.7766.400 Cover, sheet metal
25 6.104.0053.000 Screw, SHCS, M6x16
26 6.104.0261.000 Screw, SHCS, M10x60S
28 6.104.0359.000 Screw, SHCS, M12x60S
29 6.104.0365.000 Screw, SHCS, M12x60S
33 6.107.0075.000 Screw, set, M8x12
34 6.107.0117.000 Screw, set, M10x20
39 6.109.0010.000 Ball, nylon
41 6.112.0244.000 Bushing, 50/60/50
42 6.112.0245.000 Bushing
43 6.112.0246.000 Bearing, 50/78x22
46 6.114.0239.000 Stand off, M10x30, h6
51 6.116.0027.000 Washer, lock, M6
52 6.116.0029.000 Washer, lock, M10
53 6.116.0030.000 Lock Washer, M12

1-49
Safety Cable 6.300.2709.400
1 6.040.5315.400 Clip
4 6.107.0024.000 Screw, set M5X6
9 M.117.0102.000 Clip, Locking
12 5.003.0028.000 Tubing/M, 8 x 1mm
14 M.117.0104.000 Cable, safety

1-50
Docking Station B 35/60° 6.300.2713.400
1 6.041.7662.400 Plate
2 6.041.5620.400 Plate
3 6.041.5622.400 Bolt
10 6.104.0053.000 Screw, SHCS, M6x16
11 6.104.0010.000 Screw, SHCS, M6x30 8.8 silver
13 6.107.0110.000 Eye Bolt M8
15 6.116.0027.000 Washer, lock M6

1-51
APE 300 Base (Delphi) 6.330.0787.400
2 6.041.7036.400 Spacer
3 6.041.7037.400 Spacer
4 6.041.7038.400 Cover, Sheet Metal
17 6.104.0003.000 Screw, cylinder head, M5x10
19 6.104.0363.000 Screw, SHCS, M12x35
20 6.104.0364.000 Screw, SHCS, M10x35
29 6.116.0026.000 Washer, lock, M5
31 6.116.0029.000 Washer, lock, M10
32 6.116.0030.000 Lock Washer, M12
37 6.119.0158.000 Straight fitting, KS-PK-4

1-52
Scrap Box 6.300.1715.400
1 6.040.8528.301 Waste Bin
2 6.040.8529.400 Glass, sight
8 6.101.0047.000 Washer, M5.3x10x1 black
9 6.101.0066.000 Washer, Black, M8x17x1.6
12 6.104.0124.000 Screw, SHCS, Black, M8x20 8.8
13 6.104.0197.000 Screw, cyl head, M5x12
17 6.111.0033.000 Nut, lock, M5
18 6.111.0043.000 Nut, M8
21 6.117.0136.000 Grommet, rubber, 5 mm
22 6.117.0140.000 Handle

1-53
Electrical Enclosure 6.504.0639.400
1 6.504.0640.400 Electrical Panel
5 6.041.8443.400 Control Box
10 6.401.0181.000 Switch, disconnect 4 channel, 32 AMP, Panel Mount
11 6.401.0193.000 Label, disconnect switch
12 6.401.0303.000 Board, Terminal
14 6.401.0235.000 Pilot Light, Clear, 24 VDC
15 6.401.0244.000 Pushbutton (lower)
16 6.404.0195.000 Lamp/LED 50°, 1560mcd, 24V
20 6.403.0015.000 Hour count, 24VDC
25 6.104.0161.000 Screw, cyl head, M8x12, DIN912 12.9 Zinc
35 6.122.0018.000 Warning sign
39 5.020.0004.000 Rubber strip (ft)

1-54
Electrical Panel 6.504.0640.400
1 6.417.0126.000 Panel, electrical, Lutze
3 6.404.0011.000 Fuse 0.2 AT
4 6.404.0012.000 Fuse 1.6 AT
5 6.404.0022.000 Fuse, T2.5a M5x20
6 6.404.0023.000 Fuse, 5x20mm 5amp T
7 6.404.0009.000 Fuse 4AT
9 6.408.0009.000 Diode NOTES
10 6.419.0046.000 Circuit Breaker, 25A, 3-pole, Minature
11 6.407.0039.000 Relay Coil 230Vac
12 6.419.0010.000 Circuit Breaker 1 pole, 6 amp 400 volt (C6)
13 6.419.0025.000 Circuit Breaker 16A
14 6.419.0029.000 Power Relay
15 6.419.0034.000 Power Relay
16 6.419.0048.000 Safety Module
17 6.403.0020.000 Counter
18 6.403.0021.000 Mounting socket w/rail support
19 6.420.0205.000 Terminal block, gray, 2.5mm2
20 6.420.0206.000 Terminal block, blue, 2.5mm2
21 6.420.0207.000 Plate, end
22 6.420.0211.000 Jumper
23 6.420.0213.000 Relay Clamp green/yellow, 2.5mm
24 6.420.0214.000 End Stop, non-screwing
25 6.420.0215.000 Labels, valve bank 1-50
26 6.420.0216.000 Labels, valve bank 51-100
27 6.420.0217.000 Label Holder Elect Panel
28 6.420.0218.000 Plate, spacer
29 6.420.0219.000 Fuse, Sicherungsklemme
30 6.420.0239.000 Relay, protection, green/yellow 4mm
31 6.420.0240.000 Terminal block, gray, 4mm2
33 6.420.0243.000 Jumper gray, 4mm2
34 6.420.0263.000 Jumper green, 2.5mm2
35 6.420.0242.000 Plate, end
36 6.423.0257.000 Power Supply, speisegerat
38 6.420.0209.000 Insert, reducer, 0.25-0.5mm2
43 6.420.0013.000 Cap, end
44 6.114.0337.000 Spacer Holder
45 6.111.0052.000 Nut M4
46 6.122.0040.000 Terminal Cover
47 6.102.0080.000 Screw, flat head M4x6
80 6.506.0087.400 Schematic, Elec Wiring

1-55
120VAC Modifications 6.330.0792.400
1 6.504.0646.400 Interface Panel, Conveyor
3 6.507.0046.400 List, Cable Set
8 6.400.0252.000 Cover, duplex
10 6.406.0121.000 Transformer
15 6.101.0029.000 Washer, M8 zinc
17 6.104.0274.000 Screw, cyl head M8x12
30 6.510.0604.400 Schematics

1-56
Interface Panel, Conveyor 6.504.0646.400
1 6.041.8473.400 Panel
2 6.041.4918.400 Din Rail, 35x15, 2-3/4"
10 6.101.0002.000 Washer, M5.3x10x1 zinc
11 6.101.0008.000 Washer, M4
13 6.104.0025.000 Screw, SHCS, M4x8 8.8 silver
15 6.105.0028.000 Screw, Torx, M3x8
17 6.110.0132.000 Seal ring, G1/4
19 6.111.0002.000 Nut, Hex M5 Zinc
20 6.111.0026.000 Nut, M4 black
22 6.116.0002.000 Washer, tooth M5
23 6.116.0025.000 Washer, lock, M4
25 6.119.0150.000 Coupling, quick G1/4
26 6.119.0256.000 Connector D8 1/4"
28 6.409.0091.000 Receptacle, 19 Pin, UTG016 - 19S
30 6.412.0027.000 Cord Grip, Brass, Nickel Plate, PG13.5, (7to10.5mm Dia)
31 6.412.0029.000 Locknut, Brass, Nickel Plate, PG 13.5
33 6.420.0014.000 Designation mark PE "ground"
34 6.420.0104.000 Designation mark 1-10
35 6.420.0205.000 Terminal block, gray, 2.5mm2
37 6.420.0213.000 Relay Clamp green/yellow, 2.5mm
38 6.420.0207.000 Plate, end
39 6.420.0214.000 End Stop, non-screwing
40 6.420.0191.000 Label, PE

1-57
Computer Cart 6.504.0590.400
11 6.041.5525.100 Frame, PC cart
12 6.041.7488.400 Cover Plate
13 6.041.7254.400 Splice Bar
14 6.041.7255.400 Plate, tension
15 6.041.7256.400 Plate, tension
16 6.041.7257.400 Strip
17 6.041.7481.400 Holder, panel
18 6.041.7121.400 Bolt
19 6.041.8621.400 Angle
20 6.041.7824.400 Extension
21 6.041.8447.400 Spacer
23 6.110.0100.000 O-Ring, 11x2.5
24 6.401.0221.000 Emergency Stop, Operator Station, 1 N.C. Block
25 6.401.0222.000 Contact Block, (1) N.C., Base Mount, E-Stop only
26 6.412.0029.000 Locknut, Brass, Nickel Plate, PG 13.5
27 6.412.0081.000 Locknut
28 6.412.0144.000 Strain relief
29 6.412.0116.000 Cord Grip, PG13.5 Plastic
30 5.020.0122.000 Tubing, 1.25, Round, Alu /ft., Seamless, 6061, .065 WAll
32 6.101.0002.000 Washer, M5.3x10x1, zinc
33 6.101.0100.000 Washer, M6
34 6.102.0066.000 Screw, fillister head, M5x16
36 6.104.0143.000 Screw, M4x6
37 6.104.0045.000 Screw, M5x8
38 6.104.0035.000 Screw, SHCS, M4x12, zinc
39 6.104.0025.000 Screw, SHCS, M4x8 8.8, silver
40 6.104.0247.000 Screw, cyl head, M5x10, blk
41 6.104.0008.000 Screw, SHCS, M5x40
42 6.104.0284.000 Screw, M10x50
45 6.105.0033.000 Screw Ls Span, 4x25
46 6.105.0025.000 Screw, pan head, M5x20
47 6.105.0034.000 Screw, pan head, M3.5x12
49 6.111.0064.000 Nut, M5, zinc, hex flange
50 6.111.0015.000 Nut, M10, zinc
52 6.116.0026.000 Washer, lock, M5
53 6.116.0029.000 Washer, lock, M10
54 6.116.0025.000 Washer, lock, M4
55 6.116.0002.000 Washer, tooth, M5
57 6.117.0021.000 Plug, 40x30
58 6.117.0146.000 Castor, 3" Wheel w/lock
60 5.020.0137.000 Cable Duct

1-58
Portable Control Pendant 6.504.0495.400
1 6.423.0247.000 Control Box, Mobil
5 6.412.0022.000 Locknut, Pg 11
6 6.412.0142.000 Connector, armature, Pg 11
7 6.412.0143.000 Connector, armature, Pg 11 45°
10 5.003.0056.000 Hose, protective corrug. 1/2" ID
12 6.032.0386.400 Label, inscription
14 6.412.0001.000 Cable Clip

1-59