Literature Number: LU-8047 Revised: 16 FEB 07 Operating Manual Accelerated Weathering Tester Applicable for Serial Numbers: XXXXKK-73 thru 74-basic XX20OK-7S thru 74-5e XX20XK-73 thru 74-spray XXXXXK-73 thru 74-0w Q-Lab Corporation. _www.q-lab.com (O-Lab Headquarters instruments Division 0 Canary tang, om 24745 Ter 40-66-6700, Foc 40-835 2738 Lab Europe: press Trading state fe Engand ‘8 208-861 Fae oi240} 1200851617 @-Lab china SBCLOAS peat Earaprasiacie® RExmwS sum 200120 ignzi-sare7s70 #8021 50797950 Test Sarvice Division G-Lab Florica ab Arizona 108 SW 1B Ase, 26742 Y, Durango SL omesteg FL 33084 Burke, a7 35326 ‘hie a05-246-8600 Te Fr 308-245-5658, 86-540 628-208-5185, QLABTable of Contents 4. Safety Information (July 2006) 4.1 Electrical Shock hazard (July 2006) 1.2. European Electromagnetic Compatibility (July 2006) 4.3. Ultraviolet Hazards (July 2008) 2. General Description (July 2006) 3, Setup 3.4 Unorating (July 2006) 32 Location (July 2006) 33 Electrical (July 2006) 3.4 — Waler (July 2006) 3.4.1 Condensation System (July 2006) 3.4.2 Water Spray System (July 2006) 3.4.3. Water Drains (July 2006) 4, UV Light System 4.1 Lamp Types (July 2006) 42 radiance Control (July 2006) 43. Lamp Cooling (uly 2006) 44 UV Balfle (July 2006) 5, Moisture System (July 2008) 5.1. Condensation (July 2006) 5.2 Water Spray (July 2006) 6, Temperature Control System 6.1 Panel Temperature Sensor (July 2006) 6.2. Lab Temperature Sensor (July 2006) 6.3. Water Temperature Sensor (July 2006) 64 During UV (July 2006) 6.5. During Condensation (July 2006) 66. During Water Spray (July 2006) 7. Controller Operation 7. Summary (July 2006) 7.2. Displays (July 2006) 7.3. Keypad (July 2006) 7.4. Programming (July 2008) 7.44 P1: Set Test Duration (July 2006) 7.42. P2: Select Cycle/Step to Run (July 2006) 74.3. P3:Modify or Create a Test Cycle (July 2006) 744. P4; Calibrate Panel Temperature (July 2006) 7.4.5. PS: Set Alarm Volume (July 2006) 7.46 P6: Set Ethemet Address (July 2006) 7.47 V-2061-L, Flowchart (March 2005) 7.8. Diagnostics (July 2006) 8, Running a Test 8.1. Selecting a Test Cycle (July 2006) 8.1.4 Standard Test Cycles (Feb 2007) 8.1.2. Custom Test Cycles (July 2006) 8.2 Mounting Test Specimens (July 2006) 83. Repositioning Test Specimens (July 2006) 9. Calibration 9.1 UV Sensors (July 2006) 9.1.1 CR10 Calibration Radiometer (July 2006) 9.1.2. AutoCal Calibration Procedure (July 2006) 9.2 Panel Temperature Sensor (July 2008) 40. Data Logging (Virtual Strip Chart) (July 2008) 40.1. Connecting the QUV to a Computer (July 2008) 10.2 Viewing the Data on a Computer (July 2006) 4114, Maintenance 11.4. Replace Lamps (July 2006) 44.2. Clean Water Pan (July 2006) 44.3 Inspect Spray Nozzles (July 2006) 412, Troubleshooting & Repair (July 2006) 12.1. Error Messages (Feb 2007) 12.2. Insufficient Water Volume (July 2006) 123. No Power (July 2008) 12.4 Loose Lamp Sockets (July 2006) 43. Replacement Parts (July 2006) 44, Technical Support & Service (July 2006) 415, Warranty Information (July 2008) 46. Wiring Diagrams 16.1 V-2056, QUV/Basic (Feb 2007) 162. V-2057, QUVise & QUV/ew (Feb 2007) 16.3. V-2058, QUV/spray (Feb 2007) 417. Plumbing Diagrams 17.1 V-2059, QUVIspray (Feb 2007)Section 1: Safety Information SAFETY INFORMATION (Revised July 2006) Q-Lab accepts no responsibilty for the consequences if the user fails to comply with the instructions in this operating manual. Q-Lab will accept responsibilty for defective parts or components only if the machinery was defective at the time that the tester was shipped Whenever it is necessary to replace any parts on your QUY, it is important that you use only parts that have been supplied or recommended by Q-Lab. Q-Lab accepts no responsibilty for the consequences if the operator uses other parts. This symbol indicates, “Attention!” Consult the operating manual. All caution and warning notes in this manual are preceded by this symbol. Sec 1 pgtSection 1: Safety Information 4.4 Electrical Shock Hazard (Revised July 2006) This symbol will be found in certain areas or on certain parts of the QUV. It warns of electrical shock hazards. Only qualified service personnel should attempt to service areas or parts of the QUV where this label appears. ‘The QUV uses 400 volts to operate its fluorescent UV lamps, When the QUV is in the UV Cycle, the rubber lamp sockets are energized with this voltage. If a lamp is plugged into a lamp socket on one side, but the socket is not attached on the other side, the exposed lamp pins may be energized with 400 volts. This voltage can be extremely dangerous. The QUV is equipped with interlock switches that cut off the power to the UV lamps anytime you open either of the trapezoidal End Covers. Sec 1.1 pg 1Section 1: Safety Information 4.2 European Electromagnetic Compatibility (Revised July 2008) The QUY Test Chamber meets the European Electromagnetic Directive 89/336/EEC (as amended) and complies with the requirements of EN55011 and EN50082-2. This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. Sec 1.2p91Section 1: Safety Information 4.3. Ultraviolet Hazards (Revised July 2006) + The QUV’s lamps may cause severe sunburn or eye inflammation. ‘+ Be sure you understand these hazards before you work with the tester. * Do not open the machine unless it is shut off or you are a qualified technician performing required maintenance or operation procedures as detailed in this manual ‘+ Shut off lamps before opening machine and removing test panels. + Never look at lighted UV lamps without UV absorbing goggles. = Don't be fooled by the lamps’ cool blue appearance or by the lack of heat and visible light The QUV's lamps are efficient generators of UV light similar to that in sunlight. These lamps require safety precautions similar to the precautions for the sunlamps used for sun-tanning and medical therapy. Exposure of a few minutes to unshielded lamps may cause painful sunburn or eye inflammation. This eye inflammation is much like severe sunburn on the surface of your eyeball, and i familiar to skiers as “snow blindness.” As with sunlight, extensive or repeated exposures may lead to premature aging of the skin or permanent skin damage. = Sunbum and eye inflammation are delayed reactions. Symptoms (pain, redness, hot sensation) don't appear until 4 to 12 hours after UV exposure. = After severe sunburn and eye inflammation, skin and eyes may be more sensitive to future UV exposures, including sunlight. + There is no UV hazard from the QUV in normal operation with doors closed. With doors closed, UV leakage from the QUY is less than 1/20 the intensity of the UV from sunlight transmitted through @ closed window. With doors open but with test panels in place, UV leakage is stil less than sunlight through a window. Note: the QUV does not produce any appreciable infrared radiation. © Buming effects of UV lamps depend on duration of exposure, distance from lamps, and percentage of lamp surface that is visible. Figures show time of permissible daily exposure to light from the QUV under various conditions. These times are based on Threshold Limit Values (TLV) for UV exposure published by the American Conference of Governmental Industrial Hygienists. The Threshold Limit \Values represent conditions under which itis believed that nearly all workers may be repeatedly exposed without adverse effect. These TLVs should not be used for determining exposure of photosensitive individuals to UV. The TLVs should be used as guides in control of UV exposure, and ‘should not be regarded as a fine line between safe and dangerous levels. Note that 12 successive ‘exposures of 5 seconds during a day is the equivalent of a single exposure of 1 minute, + Ifexposure to UV lamps is necessary, wear UV absorbing goggles. Protect skin with opaque ciothing of a quality sunscreen lotion (e.g. 5 percent PABA), not a “suntan' lotion. + Individuals with light complexion are more susceptible to UV, and some individuals are allergic to UV. ‘Many common medications increase your sensitivity to UV (including sunlight). Sec 1.3 p91Section 1: Safety Information + Donot use the UV lamps for any purpose except QUY testing. When discarding the lamps, disable them to prevent unauthorized use. To disable, remove two of the end-pins with a wire cutter or pliers (do not break lamps). UV lamps are not useful for plant growth or similar purposes. Warning - Risk Of Burns. Limit Exposure. Use Protective Gear. ‘One sample holder removed. Hand 50 mm. from lights (same as sample): allowable daily exposure is 1 minute. ‘One sample holder removed. Hand 30 om from lights: allowable daily UV lamp exposure 6 minutes. Face 1 m from lights: allowable daily exposure 18 minutes. All sample holders removed. Hand 30 cm from lights: allowable daily UV lamp exposure 2 minutes. Face 1.0 m from lamps: allowable daily exposure 6 minutes. Sec 1.3 p92Section 2: General Description 2. ___ GENERAL DESCRIPTION (Revised July 2006) ‘The QUV Accelerated Weathering Tester is a laboratory simulation of the damaging effects of weathering. Itis used to predict the relative durability of materials exposed to the outdoor environment. Rain and dew are simulated by a revolutionary condensation system and/or a water spray system. The damaging effects of sunlight are simulated by fluorescent UV lamps. Exposure temperature is ‘automatically controlled, as is the daily sequence of UV periods and moisture periods. In a few days or weeks, the QUV can produce damage that might occur over months or years of outdoor exposure, Deterioration observed includes fading, chalking, cracking, crazing, hazing, blistering, gloss loss, strength loss, and embritiement Feting ——>/ \ gas Simplified Cross Section of QU Recognition. The QUVispray conforms to the following standards (among others). ASTM G-154 (Previously G-53), Light/Water Exposure of Nonmetallic Materials ‘ASTM D-4587, LightWater Exposure of Paint ASTM D-4328, LightWater Exposure of Plastics ASTM D-4799, A, Weathering of Bituminous Roofing Materials BS2782, Part §, Methods 540B (Exp. to Lab Light Sources) ISO 4892 Plastics D Plastics Exposure to Lab Light Sources SAE J2020, Accelerated Exposure of Automotive Exterior Materials General Motors TM-58-10, Sec2pg 1Section 3: Set Up 3.__ SETUP 3.4 Uncrating (Revised July 2006) Cut the metal straps that hold fiberboard carton to skid. Lift off the fiberboard carton. Cut metal straps connecting unit to skid, Lift the unt off the skid and move into place. Remove adhesive tape from various parts on inside and outside of unit Caster Installation: To install casters, prop up one end of the QUV on a box and push the casters into the sockets in the legs. Sec 3.1 pg 1Section 2: General Description 3.2 Location (Revised July 2006) ‘The QUV is intended for indoor use only. The specific environmental conditions are discussed below. Room Temperature: The optimal place for a QUV is in an air-conditioned lab or office, The QUV operates best in a room where the temperature is between 70°F (21°C) and 60°F (27°C). Room temperatures outside this range can cause poor control of test temperature. High room temperature can also prevent proper condensation from forming on the test specimens because of inadequate specimen cooling, Ventilation: Each QUV generates an average of 700 watts of heat on a continuous basis. That's ‘equivalent to 2400 BTU/hr. This should not strain ordinary air-conditioning because it produces only about ‘as much heat as two people. Each QUV also evaporates about & liters of water per day. The QUV should be located away from strong drafts that can cause one end of the machine to be cooler than the other. Relative Humidity: The maximum felative humidity in the room should be 80% for temperatures up to 31°C decreasing linearly to 50% at 40° C. Transport and Storage Temperature: ~40°C to 80°C. Pollution Control: Rated as Pollution Degree Il for protection against ambient pollution. Sound Pressure Level: Sound Pressure Level does not exceed 744BA. 2000 meters or less. ‘The QUY is suitable for continuous operation. Floor Space: When you get several QUY Weathering Testers in the same room, its very helpful to maintain proper spacing between testers, and between testers and the wall. Ifthe QUVs are jammed together foo tightly, it becomes difficult to open the doors, remove samples, and perform maintenance. The figure below shows the spacing that we recommend from our experience. Floor Plan — Multiple QUV Installations WALL, ouv uv uv uv Quy ouv fl s Z ME = uv veingencee | UV uN OU UV UV Sec3.2p91Section 2: General Description 3.3 Electrical (Revised July 2006) ‘The QUV comes with its own power cord, The electrical requirements are given below. Voltage: The electrical voltage is shown on the nameplate on the rear of the QUV next to the power switch. Two versions are available, 120v and 230v. The voltage supplied to the QUV must be within +10% of the voltage shown on the nameplate, Current: The maximum current draw for the 120 volt QUV/se and QUVispray is 16 amps and the 120 volt QUVIbasic is 14 amps. The maximum current draw for the 230 volt QUV/se and QUV/spray is 8 amps and the 230 volt QUVibasic is 7 amps Frequency: The QUV will operate on either 50 oF 60 hz Power Switch: The power switch has a builtin cicuit breaker, 20A for 120 volt machines and 10A for 230 volt machines. Therefore, if you connect several QUVs to a high capacity circuit, each QUY wil stil have adequate over-current protection, Power Receptacle: The power receptacle must be located in close proximity to the QUV and within easy reach of the Operator. Do not use an extension cord. The power cord plug is the main disconnect device on the QUV so it must be pulled from the receptacle when servicing the QU. Plug: A 3-prong grounding plug is provided for 120V testers. No plug is supplied with 230V machines. ‘The user must attach their own 3:prong grounding plug according to local electrical codes. The plug terminals should be connected to the wires as shown below. 120v 230 Power: Black Brown Neutral: White Blue Safety earth ground: Green Green/Yellow Transient Overvoltage: Installation Category Il of transient overvoltages. Sec 3.3 p91Section 2: General Description 3.4 Water (Revised July 2006) NI QUY’s require water for the condensation system, QUVIspray models also require water for the water spray system. The necessary water connections and requirements are described below, Note: If the QUV is going to run UV steps only, itis not necessary to connect water to the QUY. Sec 3.4 pg 1Section 2: General Description 3.4.1. Condensation System (Revised July 2006) Water for the condensation system is supplied by connecting a water line to the water feed located on the ‘ight rear of the QUV. We recommend using the 1/4 inch (6 mm) plastic tubing (supplied with the QUY) for this connection but copper tubing may also be used = Water Feed Purity: Ordinary tap water is sufficient. Distilled water is not required, since the water that contacts the panels is distilled when it vaporizes from the water pan. However, a distilled or de-ionized water source can reduce periodic clean-out of solids which collect in the bottom of the water pan. Do NOT pre-treat the water with a “water softener” as this merely exchanges sodium ions for the ions previously in your water supply. A water softener can increase the corrosiveness of the water. Pressure: The water pressure should be at least 2 psi (13.6 kPa) but not more than 80 psi (560 kPa), Volume: Water consumption is roughly 8 liters per day Connections: To make is easier to connect to your water system we have included the kit shown below. With this kit you can easily connect to an existing water line. No driling or soldering is necessary because the saddle valve is self-piercing. Install the saddle valve as shown and then connect the saddle valve to the QUV water feed valve with 1/4 inch (6 mm) tubing, can Plastic: | sae | ise j JA as as aS ores | wl Se rate Samy Sec 3.4.1 pg tSection 2: General Description Adjustment: Once the water is turned on, water will flow into the water feed and then into the water pan in the QU. Be sure the QUV is reasonably ievel so that water covers the entire bottom of the water pan. ‘The QUV water feed is adjusted at the factory so that the water level in the water pan is 10 mm to 15 mm. Water Level Control! System Sec 3.4.1 pg2Section 2: General Description 3.4.2. Water Spray System (QUV/spray only) (Revised July 2006) Water for the spray system is supplied by connecting a water line to the shut off valve located underneath the right side of the QUV. This connection can be made by pushing a % inch (12 mm) hose over the hose barb fitting and securing it with a hose clamp. Pees Purity: Unlike the water for the condensation system, the water for the spray system should be purified. ‘The water should have a resistivity greater than 200 kohms-cm, This will require deionization, distillation, or reverse osmosis and possibly filers. Less pure water can lead to spotting of the specimens and logging of the spray nozzles. To avoid contamination, all pipes, valves, and fitings between the purification equipment and the QUVispray should be stainless steel or piastic. Do not use iron, steel, galvanized, copper, or brass. The pH of the water should be between 6.0 and 8.0 Pressure: The water pressure must be at least 25 psi (172 kPa) so that the spray spreads out and completely covers the test specimens. The maximum pressure should be less than 80 psi (550 kPa). Volume: The water flow rate is 7 liters per minute (LPM). Most test cycles, however, call for water spray only a few minutes per day. Water Temperature: The temperature of the spray water may effect the severity of the test. Colder spray water may cause more severe thermal shock. Warmer spray water might perhaps cause more severe damage in long term erosion tests. The QUV/spray does not include provisions for heating or cooling the spray water. Spray water temperature depends on the water system in your factory, your climate, and the temperature of your water storage tank if any. If you have reason to believe that the spray water temperature is significantly skewing your particular test results, it will be necessary to add heating or cooling to the water supply before it enters the QUV/spray, Sec3.42pg1Section 2: General Description 3.4.3. Water Drains (Revised July 2006) Water Pan Cleaning Drain: This drain hose is already attached and is clamped at the bottom. This hose should remain clamped during operation. It is only unclamped to empty the water pan for cleaning or other maintenance. When doing this, the tube between the water feed and the machine should be clamped shut so that water does not flow out the water feed Water Feed Overflow Drain: The % inch (12mm) hose supplied with the QUV should be connected to the water feed overflow port and run to a floor drain. This is in case the water feed valve fails to shut off. If water is ever seen in this hose the water feed valve should be replaced. Water Pan Overflow Drain (QUV/spray only): The 1-% inch (32 mm) hose supplied with the QUV must be attached to the large hose barb fitting under the QUY that extends from the bottom of the water pan. In order to attach this hose, first Soak it for several minutes in hot tap water. Soaking it in hot water will make itmore flexible. Next, lubricate the hose barb fitting. Use alcohol or oi for lubrication, Then, gently work the 1-% inch (32 mm) drain hose onto the hose barb fitting and run the other end to a floor drain. Water Feed Overflow Water Drain Pan Overflow Drain clamp Water Pan Cleaning Drain Sec 3.4.3 pg 1Section 4: UV Light System |__UV LIGHT SYSTEM. 4.1 Lamp Types (Revised July 2006) The QUY uses fluorescent UV lamps to reproduce the damaging effects of sunlight. There are four types to choose from; UVA-340, UVA-351, UVB-313 EL, and QFS-40. All ofthese lamps produce mainly ultraviolet rather than visible or infrared light. In addition to the four types of UV lamps, ordinary cool white lamps can be used in the QUVicw. These produce mainly visible light rather than UV. All are dimensionally and electrically the same as normal 40 watt fluorescent lamps. ‘The lamps differ in the total amount of energy emitted and in the wavelength spectrum. Differences in energy output or wavelength spectrum can cause significant differences in test results, The particular application determines which lamp should be used UVA Lamps UVA lamps are especially useful for comparing different types of polymers. Because UVA lamps do not have any UV output below the normal solar cutoff of 295nm, they usually do not degrade material as fast as UVB lamps. However, they usually provide better correlation with actual outdoor weathering. UVA340; The UVA-340 provides the best possible simulation of sunlight in the critical short wavelength region from 365 nm down to the solar cutoff of 295 nm. Its peak emission is at 340 nm. UVA-340 lamps are especially useful for comparison tests of different formulations. UVA351; The UVA-351 simulates the UV portion of sunlight filtered through window glass. Itis most useful for interior applications, the testing of some inks and for polymer damage that can occur to products in an environment near a window. UVB Lamps UVB lamps emit unnatural, short wavelengths of UV below the solar cutoff of 295 nm. As a result, they typically cause materials to degrade faster than UVA lamps. Consequently, they are popular for QC tests and for testing very durable materials. Since they emit unnaturally short wavelengths, however, they can produce anomalous results compared to actual outdoor weathering. Two types of UVB lamps are available. They have the same spectral distribution but the emit different amounts of total UV. QFS-40: Also know as FS-40 or F40 UVB, this is the original QUV lamp, FS-40 lamps have been used for many years, and are still specified in some automotive test methods, particularly for coatings. QFS-40 lamps should only be used in the QUV/basic. UVB-313 EL: Compared to the QFS-40 lamp, the UVBV-313 EL produces substantially higher UV and, therefore, faster test results. Also, the UVB-313 EL can be used in place of the QFS~40 in the QUV/se and QUV/spray to decrease the output of the UVB-313 EL to mimic the irradiance of the QFS-40. This allows longer lamp life and minimizes lamp replacement costs, Cool White Lamps Cool white lamps are commonly used in commercial, retail, and office environments. The same cool white lamps can be used in the QUV/cw but at much higher intensities to test for indoor photostability of materials, Do Not Mix Different Types of Lamps: Mixing different types of lamps in a QUY will produce major inconsistencies in the light falling on the samples. It also complicates calibration. Some users want to put UV-A lamps on one side of the QUV and UV-B lamps on the opposite side. Do not do this either. A small amount of UV from the lamps in each bank travels across the chamber and adds to the UV striking the samples on the other side. If you have different types of lamps on opposite sides of your QUV, you will get stripes of different types and severity of degradation (usually visible as a striped pattern), Sec4.1 pg 1Section 4: UV Light System UVB-313 EL Sunlight (0.67 Wim2 @ 310nm) uva-340 (0.68 Wim2 @ 340nm) QFs-40 (0.48 Wim2 @ 310nm) ‘Sunlight thru Glass UVA-381 (0.45 Wim2 @ 340nm) ‘avalon (om) UV Lamps Compared to Sunlight — ‘Sunlight thru Glass Cool Writes in QU (20,000 lux) raiance (mm) Cool Whites in typical office oa (1,000 tux) overeat fm) Cool White Lamps Compared to Sunlight Sec 4.1 pg2Section 4: UV Light System 4.2 _ Irradiance Control (Revised July 2006) In addition to speed, one advantage that laboratory weathering testers have over actual outdoor exposures is reproducibility of results. To achieve this reproducibility, testers must have control of the critical parameters of light, moisture, and temperature. Control of irradiance in a laboratory tester is particularly important. Like any lamps, the QUV lamps loose output as they age. QUV’s that do not have Solar Eye irradiance control (QUV/basic) use a lamp replacement and rotation system to compensate for lamp aging. See section 11.1 for this procedure. This system works well for many applications but it has an inherent limitation, The replacementrotation system cannot compensate for lot-to-lot differences in lamps or for differences in ambient temperature. Also, there is always some small drop in irradiance between rotations (for a detailed discussion see Q-Lab Bulletin LU-8010, Controlled Irradiance in Laboratory Weathering) QUV's that do have the Solar Eye irradiance contro! gystem (QUV/se, QUV/spray, QUV/cw) control the irradiance using a feedback system. The user chooses the exact level of irradiance and the Solar Eye maintains the irradiance automatically. The controller monitors the UV intensity via four sensors at the sample plane and a four channel feedback loop system compensates for any variability by adjusting the power to the lamps. Contoler ‘Betator 3 Oo oO ‘The UV sensors are built into special black panels in the center of the sample exposure area, There are ‘two sensors in the front and two in the back of the QUY. Each sensor monitors the irradiance of two lamps. The controller adjusts the power to each pair ‘of lamps to maintain the programmed irradiance Each sensor must be calibrated separately. Sensor lenses should be periodically cleaned with a clean, soit cloth Sec 4.2 pg 1Section 4: UV Light System “The irradiance level can be set from very low to very high. If you wish to run a particular test method, and the irradiance is specified in the test method, then use that irradiance. If you're not interested in running @ particular test method, then set the irradiance based on the following suggestions. UvA.340 Lamps 1.54 = 0.68 Wim2 at 340nm - a Intensified Noon Summer equivalent to noon summer 1.75% sunlight sunlight for quick results e Te without sacrificing 2 4 conrelation 8 Typical 8 vVA-34) 1,38 Wim? at 340nm - 5 Trradiancé 2x solar maximum for fast 3 results 30.54 Reduced + 0.35 Wim2 at 340nm - so called "Average Optimum" (equivalent to ‘March/September sunlight) °. for "average" or low UV 270290 «310 330 350 970 390 exposures. Wavelength (nm) UVB-313 Lamps Intensified Noon summer 7 = 0.67 Wim? at 310nm - typical Typical vvE-313 rrradias = 1.23 Wim2 at 310nm - for extremely fast tests, quality control applications, or for testing very durable materials. Irradiance W/m2/nm = 0.48 Wim? at 310nm - for greatly extended lamp life when using UVB-313 lamps for SAE J2020 0. 270 290 +310 380 +350 370 390 Wavelength (nm) Sec 4.2 pg 2Section 4: UV Light System 4.3 Lamp Cooling (Revised July 2006) Fluorescent lamps are mercury vapor lamps. The coolest spot on the bulb wall controls the mercury vapor pressure. Because fluorescent lamps work most efficiently at about 40°C, the QUV has fans at each end Of the control housing to cool the ends of the lamps. These lamp cooling fans pull room air over the ends. ‘of the lamps (air from these fans does not enter the test chamber). The lamp cooling fans operate during the entire UV cycle to help the lamps operate more efficiently. The end covers (ie., the two trapezoid shaped metal covers that go on each end of the QUV and conceal the ends of the lamps) must be in place to properly direct the air over the ends of the lamps. To check the fans’ operation, listen for a faint hum at either end of the control housing, Sec 4.3 pg 1Section 4: UV Light System 4.4 UV Baffle (Revised July 2006) ‘A special system of UV baffies (patented) creates exceptionally uniform irradiance from the top to the bottom of the sample plane. In competitive testers lacking these baffies, the UV intensity is significantly lower at the extreme top and bottom of the sample mounting area than itis near the middle. One reason for this is that samples in the center of the sample plane receive UV from several lamps at once, while ‘samples at the top and bottom are effected by only one lamp. A second reason is that some UV light from one side of the chamber travels to the other side of the chamber and adds to the UV striking that side. Most of this crossover UV hits in the center of the sample exposure area. The UV baffies selectively block and refiecs UV crossing over from side to side, thus correcting the top-to-bottom irradiance profile. The baffle consists of aluminum strips running parallel to the lamps. One of these baffles is located between the center lamps in each bank. A second baffle is near the top of the test chamber, midway between the front and back of the chamber. Sec 4.4 pg 1Section 5: Moisture System 5. ___ MOISTURE SYSTEM __(Revised July 2006) All QUV’s produce the effects of outdoor moisture by condensation. The QUVIspray has the added ability to spray water on the test specimens, 5.1 Condensation (Revised July 2006) An essential feature of the QUV's condensation system is that panels actually form the side wall of the test chamber and provide the closure that keeps the hot water vapor inside the chamber. Room air on the back side of the panels cools them to a few degrees below the vapor temperature. This temperature: difference causes liquid water to condense on the panels. ‘The swing-up door covering the panels does not seal, but instead allows room air to reach the backs of the test panels. However, the swing-up door does regulate the way that convection currents cool the panels, and it reduces fluctuations in panel temperature due to drafts and room temperature changes. Thick specimens of insulating material, such as wood or rubber, may exhibit inadequate condensation because of poor heat transfer. To increase condensation, increase heat transfer by moving the QUY to an air-conditioned room or increasing the condensation cycle temperature. During the condensation cycle, the water is heated by a heating element located under the water pan. ‘Water vapor fills the test chamber, which reaches 100 percent humidity at equilibrium. Vapor continually condenses on the test panels, which are kept at a lower temperature by room air on their back surface. Condensation runs off the test panels and back into the water pan. ‘The condensation on the test panels has a high degree of chemical purity because the water becomes distilled as it vaporizes from the pan. A vent slot around the top of the water pan assures that the ‘condensing vapor is saturated with oxygen. Some vapor will escape through this vent and some will be lost from around the panels, Room Air Cooling: Test Specimen Door Magnesium Anode Water i) Feed 4 Oxygenation Vent Water Heater Sec $.1 pg 15.2 Water Spray (Revised July 2006) ‘The QUV/spray can spray water on test specimens to produce thermal shock or erosion. Any combination of spray and/or condensation can be programmed. The spray system consists of 12 spray nozzles (6 on each side) and the associated piping, controls and drain, The nozzles are mounted between the UV lamps. When the QUV is spraying water, the lamps are oft. Section 5: Moisture System Room Air Cooling UV Lamps Test weet Specimen ‘Specimen |4— oxygenation Vent Base Cabinet Water Heater Spray Flow Rate Adjustment: The recommended flowrate is 7 LPM. This is enough fiow to cause the spray to fan out and cover the entire specimen area. At lower flow rates, the spray will nat cover the entire area. The water flow is regulated by the following components on the lower part of the machine. ‘All are located in the lower rear, except the Flow Meter, which is on the lower front of the QUV. See the Plumbing Diagram at the back of the Operating Manual for a detailed description of all the system components, + Ball Valve allows you to manually shut off the flow of water. + Spray Water Filter Assembly fiters the water for particulates. ‘+ Flow Meter indicates the rate of water = flow in liters per minute (LPM) pressure ‘out | ‘+ Solenoid Valve is opened and closed by electrical signals from the controller. This is the valve that turns the sprays ‘on and off during the test. Pressure Regulator maintains 2 constant water pressure, which helps maintain a constant flow rate through the nozzles. To set the pressure, turn con the water spray and turn the re water Pressure Adjustment Screw until the Flow Meter reads 7 LPM. Sec 8.2 p91Section 6: Temperature Control System 6.___ TEMPERATURE CONTROL SYSTEM. 6.1 Panel Temperature Sensor (Revised July 2006) The panel temperature sensor measures the temperature of ypical test specimens placed in the QUV. The sensor is mounted on a black panel (along with Solar Eye sensors No. 1 & 2) in the front-center of the specimen area Sec 6.1 pg 1Section 6: Temperature Control System 6.2 Lab Temperature Sensor (Revised July 2006) ‘The lab temperature sensor measures the temperature of the air surrounding the QUV. The sensor is mounted under the QUV. The lab temperature sensor is used to help diagnose if high or low panel temperature faults are due to the lab temperature. Sec6.2pg16.3 Water Temperature Sensor (Revised July 2006) The water temperature sensor measures the temperature of the water inside the QUV. The sensor is mounted in a tube in the water pan. The water temperature sensor is used to detect ifthe water pan is empty and for fast heat up at the beginning of condensation steps. Sec6.3 pg Section 6: Temperature Control SystemSection 6: Temperature Control System 6.4 UV Cycle (Revised July 2006) The temperature control system during UV steps consists of a blower, air heater, air distribution system, panel temperature sensor, and controller. = Blower. The blower is located on the underside of the unit. It operates continuously throughout the UV cycle. «Air Heater. The air heater is located in the air tube above the blower. It heats the air from the blower when necessary. «Air Distribution. Air from the blower enters the test chamber through the air tube in the center of the water pan. An air deflector directs the air throughout the test chamber. A water pan cover insulates the air from the cooling effects of the water. The air eventually vents to the room through the air vent slot around the top of the water pan. ‘The minimum panel temperature is about 45°C, This is due to the heat from the lamps. To reach higher temperatures, the controller turns on the air heater based on the set point and actual panel temperature. Sec 64 pg 1Section 6: Temperature Control System 6.5 Condensation Cycle (Revised July 2006) The temperature control system during condensation steps consists of a water heater, panel temperature sensor, water temperature sensor, and controller, The water healer is located below the water pan. The blower does not operate during most of the condensation cycle. However, the blower is operated for the first few minutes of the condensation cycle to provide a rapid cooling of the test chamber. The controller sets the length of time that the blower operates. It has been preset at the factory to run until the temperature drops to the condensation temperature set-point, Sec 6.5 pg 1Section 6: Temperature Control System 6.6 Spray Cycle (Revised July 2006) “There is no temperature control during spray steps. The water heater, air heater, and blower are all of. “The actual panel temperature is displayed but no set point temperature is possible. Sec 6.6 pg 1Section 7: Controller Operation 7.___ CONTROLLER OPERATION 7.1 Summary (Revised July 2006) (One of the main features of the QUV Accelerated Weathering Tester is the microprocessor controller. This built in computer controls all functions of the tester. Interactive software allows easy programming using the keypad and LCD displays. Many common test cycles have been pre-programmed for the user to choose from, or custom test cycles can be easily created. A timer can be set to automatically stop a test after a given time. The controller continuously displays all test status conditions, including set points and actual values and continuously monitors for errors (such as low temperature if a heater burns out) and will automatically stop a test if an error is detected. Sec 7.1 pg 1Section 7: Controller Operation 7.2 Displays (Revised July 2006) ‘The controller uses LCD displays to show the various test parameters and error messages. These parameters are always displayed in the same location on the control panel as shown below. - i a QUVise & QUVispray Displays Quvibasic Displays Inradiance (QUV/se & QUVispray): This shows the irradiance for the current step running. The bottom line shows the irradiance set-point as programmed by the user. The top line shows the actual irradiance ‘for each of the four pairs of lamps. The irradiance is displayed in Wim* at 310nm for UV-B lamps and 340nm for UV-A lamps. Lamps (QUVIbasic}: This shows if the lamps are on or off. The bottornline shows the bottom lamps and the top line shows the top lamps. Lamps (QUV/ew): This shows the irradiance for the current step running. The bottom line shows the irradiance set-point as programmed by the user. The top line shows the actual irradiance for each of the four pairs of lamps. The irradiance is displayed in lux x10* for cool white lamps. °C: This shows the panel temperature for the current step running. The bottom line shows the temperature set point as programmed by the user. The top line shows the actual black-panel temperature. If the temperature is followed by *, this indicates that a heater is currently on, Step Time: This shows the time for the current step in the test cycle. The bottom line shows the time required to perform the current step (hours : minutes) as programmed by the user. The top line shows the elapsed time Test Time: This shows the time for a particular test. The bottom line shows the desired duration as programmed by the user (0 to 9999 hours). The top line shows the amount of time the test has run. Total Time: This shows the total number of hours that the QU has operated Status Display: This tells the user if the machine is running and what test cycle it is running. A typical staius message is "RUNNING CYCLE A = ASTM G154 CYCLE 1.” The status line is also used for programming, Message Display: This tells the user what step in the test cycle is running. A typical message is "AISTEP 1 UV 60°C 0.89WIM2 0:00/8:00". The meaning of this message is described in the programming section. The message display is also used for erroriwarning messages. Many are intended to be informational and do not indicate there is something wrong with the QUV. A typical message is “OUTER COVER IS OFF." When the covers are replaced, the message disappears. Sec7.2pg1Section 7: Controller Operation 7.3 Keypad (Revised July 2006) ‘The controller has a 12-button keypad to tell the controller what to do. The keypad is shown below, FE] 2. O Irradiance Calibration RUN: This key is used to start running a test. When pushed, the QUV will resume exactly where it was when the stop key was pushed, unless the user has selected a different test cycle or step in the program. The selected test cycle will repeat itself in an endless loop. A green LED on the key lights up when in RUN mode, STOP: This key is used to stop a test. When pushed, the QUV blower runs for one hour to cool down and dry-off the test specimens So they are not exposed to further degradation from heat or moisture. A blue LED on the key lights up when in STOP mode. SILENCE: This key silences the alarm beeper when an error occurs to prevent the beeper from annoying the user. Itdoes not clear the error, it only silences it. If there are multiple errors, the alarm may immediately sound again, CLEAR: This key is used to cancel an error message. After pressing the “CLEAR’ key you must press the “ENTER’ key. If there are multiple messages, each must be cleared separately. PROGRAM: This key is used to enter the Program Mode. Pressing the “PROGRAM key allows the user to seta test duration, select a test cycle, modify or create a test cycle, calibrate the temperature sensor, set the alarm volume, or set an Ethernet address to connect to a computer. Programming instructions are in section 7.4. UPIDOWN ARROWS: These keys are used to change a parameter in the status display when in the program mode. LEFTIRIGHT ARROWS: These keys are used to move the cursor in the status display when in the program mode. 2: This key is used to enter the Diagnostic Mode. Pressing the *2” key allows the user to obtain information such as how much the air heater is on, the software version, the number of hours since the UV sensors were last calibrated, etc. The complete list of diagnostic messages is shown in the diagnostics section, ENTER: This key is used to accept the current selection when programming, and moves forward one level in the program menu. ESCAPE: This key is used to cancel the current selection when programming, and moves back one level in the program menu Sec7.3pg1Section 7: Controller Operation Alarm: The alarm LED is a red indicator light that flashes when most errors or messages occur. In addition to the light, an audible alarm will usually sound. The alarm will also beep whenever a key is pushed. Irradiance Calibration: This is a port used to connect the CR10 calibration radiometer to the QUV when calibrating the UV sensors. This is described in the calibration section. Sec 7.3 pg 2Section 7: Controller Operation 7.4 Programming (Revised July 2006) Press the PROGRAM key to enter the Program Mode and then use the up/down arrow keys to select one of six programs. Program 1 allows you to set/reset the duration of a test. Program 2 allows you to select a test cycle Program 8 allows you to modify or create a test cycle, Program 4 allows you to calibrate the temperature sensor. Program allows you to change the alarm volume. Program 6 allows you to set an ethernet address to connect to a computer. Press the ENTER key to move one level deeper into a program. Once inside each level, use the arrow keys to move around and to change parameters, Use the ENTER key to move to the next level and to save the changes to any program. Use the ESCAPE key to move back one level or to exit the program. Sec7.4pg1Section 7: Controller Operation 7.41 P41: Set Test Duration (Revised July 2006) Program 1 allows you to set the test time and also what should happen at the end of the test. You can also reset the elapsed test hours to zero after a test is finished. 1. Press the PROGRAM key to get into the Program Mode. 2. Press the Up/Down arrows until the display says P1 3. Press ENTER. 4, Press the Up and Down arrows to change the Test Time Set, which is the total number of hours you want to run the test. If you want to reset the elapsed hours, for example, to begin @ new test, use the Left and Right arrow keys to move ‘over to the elapsed hours and use the Up and Down arrows to change it 6. Press the ENTER key to accept your choices. 6. Use the Up and Down arrows to choose the action the controller should take at the end of the test. Choices are: STOP, STOP+ALARM, ALARM, MESSAGE ONLY, or NONE 7. Press ENTER to accept your choice. 8. The controller gives you one last chance to change your mind. Press ENTER to save the changes you just made, or press ESCAPE to cancel the changes and move back one level in the program Sec 7.4.1 pg 4 PROGRAM PROGRAM MODE MENU So P1 SET TEST DURATION ODA TEST TIME SET = 1000; ELAPSED = 0000 HOURS ed} ACTION AT END OF TEST: STOP. b) ENTER SAVE CHANGES, ESCAPE = CANCEL ENTERSection 7: Controller Operation 7.4.2 P2: Select Cycle/Step to Run (Revised July 2006) Program 2 allows you to choose any of ten test cycles that have already been programmed (in program 3). Program 2 also allows you to choose which step in the test cycle to begin with and also the time into the step to begin with. 4, Press the PROGRAM key to get into the Program Mode. PROGRAM PROGRAM MODE MENU + Bw P2 SELECT CYCLE/STEP TO RUN 2. Press the up or down key until the display says P2. R 3. Press ENTER. ENTE! ot 4. Press the up or down key until you find the desired test GUN GYOLEA cycle. NAME = ASTM G154 CYCLE 1 6. Press the ENTER. ENTER 6, Press the up or down key o find the step you want to begin 6 Press hu x dow a find ne tp Yo a a Oneaw the step, Prows the up or down Key to setts to the desired tie (usualy this will Be 0:00), WISTEP 1 UV 60°0 O.80WIN2 6100/80 7. Press ENTER, 8. The controller gives you one last chance to change your mind. Press ENTER to save the changes you just made, or press ESCAPE to cancel the changes and move back one level in the program. Sec 7.4.2 pg 1Section 7: Controller Operation 7.4.3. P3: Modify or Create a Test Cycle (Revised July 2006) Program 3 allows you to modify an existing test cycle or create a new test cycle. A test cycle can contain upto 25 steps. Once a test cycle is modified or created it must be selected in Program 2 to run. 4. Press the PROGRAM key to get into the Program Mode, 2. Press the up or down key until the display says P3. 3. Press ENTER. 4, Press the up or down key until you find the desired test cycle. Press the left or right key to scroll over to the name of the test cycle. Press the up or down arrows to scroll through the alpha numeric characters to program the name. 5, Press the ENTER. 6. Press the up or down key to find the step you want to program. Press the right or left key to scroll over to the function, temperature, irradiance, or time. Press the up or down key to set the desired value. The choices for function are: UV, condensation, spray (QUV/spray only), subeycie, and final step go to step 1. See the instructions on the following page for programming subcycies. The last step of the test cycle should be final step go to step 1 7. Press ENTER. 8, The controller gives you one last chance to change your mind. Press ENTER to save the changes you just made, or press ESCAPE to cancel the changes and move back one level in the program. Sec 7.4.3 pg 1 PROGRAM PROGRAM MODE MENU Je) P3 MODIFY OR CREATE CYCLE RUN CYCLE 4. NAME = ASTM G154 CYCLE 1 CDV aIe) ENTER OOS AISTEP 1 UV 60°C O.89WWIM2 8:00 ‘SAVE CHANGES, CANCEL ENTERSection 7: Controller Operation ‘Subcycles: The subeycle function can be used to repeat a sequence of steps before advancing to another step. For example, let's say you want to simulate intermittent light and rain during the day and dew at night. This could be simulated by programming alternating periods of UV and spray followed by one period of condensation. The program would look ike this: JISTEP 1 SUBCYCLE STEP 2-3 REPEAT 3X JISTEP 2 UV 80°C 0.89WIM2 3:55 JISTEP 3 SPRAY 0:05 JISTEP 4 CONDENSATION 50°C 12:00 JISTEP 5 FINAL STEP GO TO STEP 1 ‘The QUV will un the UV and spray steps three times before the condensation step. Multiple subcycles can be programmed in a test cycle. However, the controller will not allow one of the steps in a subeycle to be another subcycle. Sec 7.4.3 pg2Section 7: Controller Operation 7.4.4 P4: Calibrate Panel Temperature (Revised July 2006) Program 4 allows you to calibrate the black panel temperature sensor. 1. Press the PROGRAM key to get into the Program Mode. 2. Press the up or down key until the display says P4. 3. Press ENTER 4, Press ENTER (refer to the calibration section for the actual calibration procedure). 5. Press the up or down key until the displayed temperature matches the temperature of the reference thermometer. 6. Press ENTER. 7. The controller gives you one last chance to change your mind, Press ENTER to save the changes you just made, or press ESCAPE to cancel the changes and move back one level in the program, PROGRAM PROGRAM MODE MENU QW P4 CALIBRATE PANEL TEMPERATURE IS REFERENCE THERMOMETER IN PLACE? ENTER ea) REFERENCE TEMPERATURE = XX.X° ENTER = SAVE CHANGES, ESCAPE = CANCEL Sec7.4.4pg1Section 7: Controller Operation 7.4.5 PS: Set Alarm Volume (Revised July 2006) Program 5 allows you to change the alarm volume. 41. Press the PROGRAM key to get into the Program Mode. PROGRAM. PROGRAM MODE MENU Se 2. Press the up or down key until the display says PS. ‘SET ALARM VOLUME 3. Press ENTER. 4, Press the up or down key to raise or lower the volume. 5. Press ENTER 6. The controller gives you one last chance to change your mind. Press ENTER to save the changes you just made, or ENTER = SAVE CHANGES, press ESCAPE to cancel the changes and move back one ESCAPE = CANCEL level in the program. Sec 7.4.5 pg 1Section 7: Controller Operation 7.4.6 P6: Set Ethernet Address (Revised July 2006) Program 6 allows you to set an ethernet address so that the QUV can be connected to a computer. You may need to consult with your computer systems administrator for the proper ethernet address settings. See section 10 for additional instructions. 1, Press the PROGRAM key to get into the Program Mode. 2. Press the up or down key until the display says PS. 3. Press ENTER, 4, Press the up or down key until the display says P6.1 Press the left or right key to scroll over to the name of the test cycle. Press the up or down arrows to scroll through the alpha numerie characters to program the name. 5, Press the left or right key to scroll to P6.1. Press the up key to scroll to P6.2. Press the left or right key to scroll over to NO. Press the up key to change to yes if necessary. 6. Press the left or right key to scroll to P6.2. Press the up key to scroll to P6.3, Press the left or right key to scroll over to the address. Press the up or down key to change 7. Press the left or right key to scroll to P6.3. Press the up key to scroll to P6.4. Press the left or right key to scroll over to the subnet mask setting. Press the up or down key to change. PROGRAM PROGRAM MODE MENU Yo P§ SET ETHERNET ADDRESS: OWEN P6.1 TESTER NAME = X000QOKXX B® 10 6.4 SUBNET MASK = XXX. XXX XXX XXX 8. Press the left or right key to scroll to P6.4. Press the up key to scrall to PS.5. Press the left or right key to scroll over to the default gateway setting. Press the up or down key to change. 6.5 DEFAULT GATEWAY = XXX.XXX.XXX.XXX Sec 7.4.6 pg tSection 7: Controller Operation 2, Press th tor ight o stato PES. Pres th up OWE key to scroll to P6.8, Press the left or right key to scroll over to the destination port setting. Press the up or down key to change. 5, Press ENTER 6. The controller gives you one last chance to change your mind. Press ENTER to save the changes you just made, or press ESCAPE to cancel the changes and move back one level in the program. ENTER = SAVE CHANGES, ESCAPE = CANCEL Sec 7.4.6 pg2Section 7: Controller Operation QUV Programming Rev, 10MAR OS V-2064-L _ oH Ho F Sec 7.4.7 pg 17.5 Diagnostics (Revised July 2006): “The diagnostic mode can be entered by pressing the "?” key. The diagnostic mode is used to find the following information, some of which may be useful for troubleshooting certain error messages. DIAG 1 DIAG 2 DIAG 3 DIAG 4 DIAG 5 DIAG 7 DIAG 8 DIAG 8 DIAG 10 DIAG 11, LABORATORY TEMPERATURE = XX°C UV PROP=XX°C, INT=XX_ON = XX% * COND PROP=XX°C, INT=XX, ON=XX% * WATER TEMPERATURE = XX°C CONTROLLER TEMPERATURE = XX°C. VERSION X.XXX CHECKSUM=XXXX XXXK HOURS SINCE LAMP SERVICE SJOULES/IM2 = XXX, XXX XXX XXXX HOURS SINCE UV SENSOR CAL UV% CH1=200 CH2=XXX CH3=XXK CH4=KXX Sec 7.5 pg1 Section 7: Controller Operation (¢ appears when air heater is on) (* appears when water heater is on) (QUVIbasic only) (QUVIse & QUVispray only) (QUVise & QUV/spray only) (QUVise & QUVIspray only)Section 7: Controller Operation QUV Programming Rev. 10MAR 05 Vv.206 1-4 ~) hohe © ud g yoo i g a in a @ ‘ i LJ y La y : i LJ ; ry ale ‘ :| 8 ‘| ok i A Li] LJ ‘ rH La] ae : Wi 2 Sec 7.47 pg 1Section 8: Running a Test 8.___ RUNNING A TEST 8.1 Selecting a Test Cycle (Revised July 2006) ‘There are many standard test cycles written for the QUV by organizations such as ASTM, SAE, ISO, etc. Generally, itis best to use one of the standard cycles that's already been developed. The standard test cycles pre-programmed in the QUV are shown in section 8.1.1. Occasionally, however, you may want to develop your own custom cycle for a particular application. Guidelines for choosing settings for custom cycles are given in Section 8.1.2. In addition to the test cycle, an important part of any test -maybe the most important -is the type of lamp to use. Refer to section 4.1 for a description of the various types of lamps and what type to use for a particular application. Make sure the correct lamp type is installed before starting a test. The lamp type is printed on the wall of the lamp near one of the ends. If you need to change lamps refer to section 11.3, Sec 8.1pg1Section 8: Running a Test 8.1.1 Standard Test Cycles (Revised February 2007) ‘Shown below are the test cycles pre-programmed in the QUV. These can be selected by pressing the PROGRAM key and going to the P2 menu, The lamp type specified for each test method is also listed. ‘Some cycles can only be run in certain QUV models, for example, cycle G contains a spray step so only the QUVispray model can run this cycle. Cycle G on the other models will be blank. cycle A: ASTM G154 CYCLE 1 Lamp type: UVA-340 Models: basic, se, spray (irradiance is not programmed on QUV/basic model) Step Function Inradiance (Wim‘) Temperature (°C) Time (hours:minutes) 1 uv 0.89 60 8:00 2 condensation nla 50 4:00 3 Final step - Go to step 1 CycleB: ASTM G154 CYCLE 2 Lamp type: UVB-313, Models: basic, se, spray (irradiance is not programmed on QUV/basic model) Step Function’ Inradiance (Wim) Tey ture (°C) Time (hours:minutes) 1 uv O71 60 4:00 2 condensation nia 50 4:00 3 Final step - Go to step 1 Cycle C: SAE J2020 (also ASTM G14 CYCLE 3) Lamp type: QFS-40 (UVB-313 lamps can be used in QUV/se and QUVispray models) Models: basic, se, spray (irradiance is not programmed on QUVIbasic model) Step Function Inadiance (Wim?) ‘Temperature (°C) Time (hours:minutes) 4 uv 0.49 70 8:00 2 condensation nla 50 4:00 3 Final step - Go to step 1 CycleD: ASTM G154 CYCLE 4 Lamp type: UVA-340 Models se, spray ‘Step Function Imadiance (Wim*} Temperature (°C) Time (hours:minutes) 1 uv 1.55 70 8:00 2 condensation nla 50 4:00 3 Final step - Go to step 1 CycleE: ASTM G154 CYCLE 5 Lamp type: UVB-313, Models: basic, se, spray (irradiance is not programmed on QUV/basic mode!) ‘Step Function Inradiance (Wim?) ‘Temperature (°C) Time {hours:minutes) 1 uv 0.62 80 20:00 2 condensation nla 50 4:00 3 Final step - Go to step 1 Sec 8.1.1 pg 1Section 8: Running a Test Cycle F: ASTM G184 CYCLE 6 Lamp type: Models: Step 1 2 3 cycle G: Lamp type: Models; ok Cycle H: Lamp type: Models oe cycle I: Lamp type: Models: cycle J: vee Lamp type: Models: “E cycle K: Lamp type’ Models: “~E UVA-340 se, spray Funetion irradiance (Wim*) Temperature (°C) Time (hours:minutes) uv 1.55 60 8:00 condensation nia 50 400 Final step - Go to step 1 ASTM G154 CYCLE 7 UVA-340 spray Function irradiance (Wim?) Temperature (°C) Time (hours:minutes) uv 155 60 8100 spray nia Na 05 condensation nla 50 345 Final step - Go to step 1 180 11507 Meth. A UVB-313, UVA-340, UVA-351 basic, se, spray (irradiance is not programmed on QUVIbasic model) Function Inadiance Wim’) Temperature (°C) Time (hours:minutes) uv ont 80 4:00 condensation nia 50 400 Final step - Go to step 1 EN 927-6 UVA-340 spray Eunetion irradiance (Wim) Temperature (°C) Time (hours:minutes) condensation nla 45 24:00 ‘Subcycle repeat steps 3-4 48x uv 0.89 60 2:30 spray nla na 0:20 Final step - Go to step 1 Cool Whites Cool Write ow Function Irradiance (x10“lux) Temperature (°C) Time (hours:minutes) uv 0.60 40 24:00 Final step - Go to step 1 180 4992-3 Cycle 1 UVA-340 basic, se, spray (iradiance is not programmed on QUVIbasic model) Function Inadiance (Wim?) Temperature (°C) Time (hours:minutes) uv 0.78 60 8:00 condensation nla 50 400 Final step - Go to step 1 Sec 8.1.1 pg2cycle L: Lamp type: Models: ter wenre cycle M: Lamp type: Models: ‘Step 1 2 3 180 4892-3 Cycle 2 UvA-340, spray a Function Inradiance (Win uv 0.76 spray nla condensation nla Final step - Go to step 1 180 4892-3 Cycle 6 UVB-313, QFS-40 basic, se, spray Section 8: Running a Test ‘Temperature (°C) Tit minutes) 60 8:00 nla 015 50 3:45 (QFS-40 lamps must be used in QUV/basic model and irradiance is not programmed) Function irradiance (Wim uv 0.48 condensation nla Final step - Go to step 1 Sec81.1 p93 ‘Time (hours:minutes) 8.00 50 4:00 Temperature (°C) 70Section 8: Running a Test 8.1.2 Custom Test Cycles (Revised July 2006) Custom test cycles can be programmed by pressing the PROGRAM key and then scrolling to the PS menu. See section 7.4.3 for details on programming custom test cycles. Generally, a custom test cycle should be programmed in one of the blank test cycles (cycle J for models basic, se, and spray) rather than changing one of the pre-programmed test cycles. Following are some guidelines on setting an irradiance level and the moisture cycle. Irradiance Set Point Guidelines ‘The irradiance can be set anywhere from very dim to very bright. As @ guide, we recommend using either the normal or maximum set points shown in the table below. It may be possible to reach irradiance levels ‘even higher than shown but these are not recommended because they may not always be possible to reach with other lamps, higher room temperatures, etc, IRRADIANCE SET POINT pType normal uva-340 0.68" Wim2 @ 340 nm 1.85 Wim? @ 340 nm UVA-361 0.87? Wim2 @ 340 nm 1,65 Wim? @ 340 nm UVB-313 0.679 Wim2 @ 310 nm 1.23 Wim? @ 310 nm aFs-40 0.48 Wim2 @ 310 nm 0.86 wim? @ 310 nm Cool White 0.60 x10" lux (6,000 lux) 2.00 x10* tux (20,000 lux) 10.68 Wim2 at 340 nm is the maximum irradiance of sunlight (CIE 85 table 4), 29.87 Wim? at 340 nm is a typical irradiance of UVA-361 lamps in non-Solar Eye QUV'S. °0.87 Wim? at 310 nm is a typical irradiance of UVB-313 lamps in non-Solar Eye QUV's. 40,48 Wim? at 310 nm is the irradiance specified in SAE J2020 and is a typical irradiance of QFS-40 lamps in non-Solar Eye QUV'S Factors To Consider When Choosing An Irradiance Set Point Acceleration: The irradiance set point will obviously have a major effect on the rate of degradation of most materials. Maximum irradiance is recommended if you want the fastest results possible. It is especially useful for Quality Control applications and for durable materials where lower irradiance gives unacceptably long test times. Lamp Life: The irradiance set point effects lamp life. The higher the set point - the shorter the lamp life. Typically, lamps will maintain maximum irradiance for about 1,000 hours and normal irradiance for much longer. However, lamps should always be changed once a year, even if they are stil maintaining the irradiance set point. This is because they get dirty due to the condensation and air fiow through the chamber and, as a result, the spectral power distribution is affected, Correlation: The irradiance set point can have an effect on correlation. Theoretically, tests run at normal itradiance may correlate with natural outdoor exposures better than tests run at maximum irradiance (although we have not yet observed this in practice). This is because the maximum irradiance is much higher than natural sunlight. Tests run at normal irradiance will also correlate with tests run in non-solar eye QUV's better than tests run at maximum irradiance. This is because the typical irradiance in non-solar eye QUV's is about the same as the normal set points shown. Sec8.1.2pgtSection 8: Running a Test Black Panel Temperature Range: Although temperature is controlled by the air heater, the irradiance set point has an effect on the minimum and maximum temperature the QUV can achieve. This is because the lamps give off considerable heat, and the higher the irradiance the more heat they give off. Therefore, to achieve black panel temperatures above 75°C, you may need to set a high irradiance. To achieve black panel temperatures below 55°C, you may need to set a low irradiance. Moisture Cycle Guidelines Condensation: This is a "traditional" QUV moisture cycle. All QUV models are capable of producing condensation, It typically utlizes several hours of hot (50°C) condensate to reproduce and accelerate outdoor moisture attack. Condensation temperature should be a minimum of 40°C to insure adequate heat transfer for condensation to occur. Because condensation requires about an hour to fully develop, the controller requires that at least a2 hour condensation cycle be used. ‘Spray and Condensation (QUVispray models only): Thermal shock can be produced on test specimens by programming short periods of water spray. Usually only a few minutes of water spray is needed to rapidly ‘cool the specimens. Because the sprays operate for only a few minutes, a relatively small amount of purified water is consumed. After the spray step, a condensation step usually follows for maximum acceleration of the damaging effects of moisture. Spray only (QUVIspray models only): Mechanical erosion and can be produced on test specimens by programming long periods of water spray. This has been found particularly useful for wood coatings During spray steps, the specimen temperature is relatively cool because the specimens assume the same temperature as the spray water. This type of cycle uses large volumes of DI water Sec 8.1.2 pg2Section 8: Running a Test 8.2 Mounting Test Specimens (Revised July 2006) ‘The QUV can test any material in a wide variety of f shapes and sizes. The most convenient shape and size is 3" x 6° (75mm x 150mm) flat panels up to %" (6mm) thick. Two of these panels will ft in each of the 24 (25 for QUV/basic) standard panel holders ‘Asmall cylindrical stop keeps the test panels from falling down. Install the panel holders with this stop at the bottom. Sec 8.2pg1 supplied with the QUV. Flat panels up to 1/4” thick (6 mm) are fastened to the holders by snap-in rings. Simply push the ring snugly against the panel. For proper tension, keep the ‘opening of the ring in the center of the holder, away from the edge, as shown. To remove the ring, pick up one side near the opening. To mount odd-shaped samples, first attach them toa 3 x 6" (75 x 150 mm) aluminum blank. Then mount the blank in the standard panel holder. Use water-resistant glue or fasteners made of corrosion-resistant metal ibrass, aluminum or stainless steel ~ not plated steel) To insure adequate cooling for condensation, odd shaped parts should be mounted to give reasonably good thermal contact with the blank panel.Section 8: Running a Test For samples thicker than 1/4” (6mm), such as wood, use the optional Thick Panel Retainer springs. Part No. V- 133, Extra large samples can be mounted to a large aluminum blank that is installed on the frame in place of several holders. ‘The blank must be 12,75 high (325 mm). Make sure that the blanks are exactly as wide as the opening of the sample ‘mounting area to avoid loss of water vapor during the condensation cycle. Thin, flexible film samples are mounted by simply wrapping them around an aluminum blank. Sec 8.2 pg 2Ones the test specimens are mounted in the holders they can be placed in the QUV. Panel holders stack conveniently for carrying. Simply cradle them in your arm and stack, alternating flanges up and flanges down, The rubber end seals are necessary to prevent the vapor from escaping from the chamber. Install the seals with the end marked "TOP" up. Sec 8.2 pg 3 Section 8: Running a Test Panel holders are mounted by placing them in a slot on the QUV's frame. The extreme right and left- hand panel holders receive slightly less UV than the other holders. because they are close to the ends of the lamps. Due to the reduced UV in these positions, ASTM G154 does not allow the use of these holders. We recommend that you do not use these holders unless absolutely necessary.‘The test panels actually make up the side wall of the test chamber. To properly seal the chamber, its important to have all the pane! holders in place, and it’s important to have all holders filled with test specimens or blank panels. Missing panels will cause vapor loss, poor condensation, and loss of temperature control. The panel holders should be pushed together so that there are no gaps larger than 4/32 inch (1 mm). Section 8: Running a Test Sec8.2pa4Section 8: Running a Test 8.3 Repositioning Test Specimens (Revised July 2006) In order to compensate for variability in UV and temperature uniformity, we recommend repositioning the test specimens at least once a week. This is best done by removing the two panel holders on the left end, sliding all the other holders to the left, and replacing the two that were removed on the right end. To prevent unnecessary UV exposure, make sure the UV lamps are off during specimen rotation. Remove two panel holders on left end. Slide all other panel holders to the left. Replace two panel holders on right end. Sec8.3 pg 1Section 9: Calibration 9.___ CALIBRATION 9.1 UV Sensors (QUV/se, QUV/spray, QUV/ew only) (Revised July 2006) The UV sensors require frequent calibration because they are located inside the harsh climate of the QUV. "Time to Calibrate” message will appear every 500 hours of UV time. Calibration is done with the CR10 calibration radiometer. Sec 91 p91Section 9: Calibration 9.1.1. CR10 Calibration Radiometer (Revised July 2006) The CR10 calibration radiometer was specially developed for the Solar Eye Irradiance Control system. It allows you to calibrate the system quickly and easily. Although itis a necessary accessory to the system, you can use a single radiometer to calibrate any number of QUV's. ‘The CR10 is designed to measure fluorescent UV lamps only. It should not be used to measure sunlight, xenon arc lamps or other visible light lamps. It has been calibrated to measure UV-A lamps at 340nm ‘and UV-B lamps at 310nm in Wim2. ‘The CR10/cw is designed to measure coo! white fluorescent lamps in a QUV/cw only. It has been calibrated to measure in the units of 10° lux. Therefore, if the CR10 reads 0.60 this is really 0.60 x10" lux (or 6000 lux. ‘The radiometer itself must be returned to Q-Lab periodically for re-calibration. This is to adjust for any changes that may occur over time. We recommeng that it be re-calibrated be every year. Sec 9.1.1 pg tSection 9: Calibration 9.1.2 AutoCal Calibration Procedure (Patented) (Revised July 2006) With the AutoCal feature, you can calibrate your Solar Eye system in seconds. For the most accurate results, calibrate the system when the QUV is in the UV Cycle and at normal operating temperature. For example, if the QUY is operating at 70°C UV temperature, calibrate the system when the QUV is at 70°C ‘The UV sensors have a temperature coefficient and, therefore, if they are calibrated at a temperature different from the operating temperature, they will not be accurately calibrated when the operating temperature is reached Warning: ‘Make sure that all panel holders are in place and filled, so that the operator is not exposed to any UV light during calibration. Note: On QUVs equipped with door interlocks, the lamps would normally turn off when the door is ‘opened to calibrate the UV sensors, thus making calibration impossible. However, when the calibration cord is plugged into the controller, a special override circuit allows the lamps to remain on even if the door is open, Do not leave the CR10 plugged in when the CR10 is not in use. 1. Locate the four built-in Solar Eye sensors in the QUV’'s sample mounting area. Two sensors are mounted on the front of the QUV and two are mounted on the back. You will find them on the black aluminum panels. The sensor ‘window’ must be kept clean for accurate results. We suggest periodically cleaning it with alcohol and a clean soft cloth. 2. Plug the CR10 connection cable into the radiometer and into the control panel, The radiometer gets its power from the controller. 3. Select the lamp type (Le., UV-A or UV-B) by pushing the ‘Lamp Type” button on the radiometer. Be sure that the lamp type you have chosen is the same as the type of lamps used in the QUV. The radiometer will read “0.00" until a lamp type is chosen. “reer “hast Sec9.1.2 p91Section 9: Calibration 4, Place the radiometer sensor into calibration port number. The display on the radiometer will show the actual irradiance at the sample plane. 5. Push and hold down the “Cal 1” button until the two lights next to the cal button flash and you hear an audible beep. This sends a signal to the controller telling it the actual irradiance. The controller automatically updates the calibration for that sensor. 6. Repeat this process for each of the other three sensors. Sec 9.1.2 pg2Section 9: Calibration 9.2 Panel Temperature Sensor (Revised July 2006) All thermometers require occasional calibration to insure accuracy. To assure accurate temperature readings, calibrate the thermometer every six months in accordance with ASTM E-220. To calibrate 1, Press the STOP button to suspend the test 2. Locate the black sensor panel mounted in the front sample area of the QUV. i KS AS WOO LAC 3, Unfasten the black sensor panel by loosening the thumbscrew at the top center. 4, Turn the sensor panel around to locate the temperature sensor housing. The housing is attached by two thumbscrews found on the reverse side of the panel. Loosen these screws, remove the housing and set it aside. Housing Sec 9.2 pg 1Section 9: Calibration 5. Next, remove the clip located above the top thumbscrew. Pull the temperature sensor through the panel, 6. Place the QUV temperature sensor in an insulated cup (or thermos) of hot water along with a calibrated reference thermometer. The temperature of the water should be approximately the same as the highest temperature set point in the test cycle being run. Allow 10 minutes for the sensors to stabilize. Compare the readings. ‘The water will be cooling during this process so be sure to read the two sensors at the same time. A large insulated cup will minimize this problem. if the QUV temperature sensor does not agree with the reference thermometer then the QUY temperature sensor should recalibrated, 7. To recalibrate, see section 7.4.4. Sec 9.2 pg2Section 10: Data Logging 40. DATA LOGGING (VIRTUAL STRIP CHART) (Revised July 2006) ‘The QUV can be connected to a computer to continuously record and store all test parameters during an exposure test. This is useful for documenting that all parameters were in tolerance throughout a test. ‘The software to record and store the data and the installation instructions are available from Q-Lab. Contact the Q-Lab service/repair or sales department to obtain the software and instructions. Note: The computer must use the Microsoft Windows XP operating system. Sec 10 pg 1Section 10: Data Logging 10.1 Connecting the QUV to a Computer (Revised July 2006) ‘The QUV can be connected to a computer by plugging an Ethernet cable into the QUV. The other end of the cable can be connected to a ‘computer in a number of ways. a) Directly to a computer. b) Toa hub to monitor multiple QUY's. ¢) To a local area network (LAN) to monitor one or more QUV’s on one or more computers, | [J] Y rower Sec 10.1 pg 1Section 10: Data Logging 40.2 Viewing the Data on the Computer (Revised July 2006) After the QUV is connected to a computer and the data logging software is installed, the computer can ‘store all QUV operating parameters as long as the computer and QUV are both on. The data can be viewed at any time in either strip chart form or tabular form. This is an example of the data in strip chart form. Pehla ee tesnnoeee oneness ome — gener This is an example of the data in tabular form. The data can also be exported to a spreadsheet such as Microsoft Excel and manipulated or graphed as desired. i 7 Perret re ia Contact Q-Lab for the software and detailed instalation instructions if you would like to continuous record all QUV operating parameters. Sec 10.2 pg1Section 11: Maintenance 44, MAINTENANCE 11.1. Replace Lamps (Revised July 2006) ‘uVvise, QUVIspray, and QUVlew: The Solar Eye Irradiance control in the QUVise, QUVIspray, and QUVicw automatically maintains the programmed irradiance. As a result, the lamps generally need to be changed only once a year. After one year the lamps should be replaced because they tend to get dirty from the condensation and air fiow through the chamber. This dirt can change the spectral power distribution emitted from the lamps. With the Solar Eye Irradiance control, the only time the lamps need to be changed before one year is if they no longer reach set point. This should only happen if you are running a higher than normal irradiance set point. Lamps may only last about 1,000 hours if run at maximum set point but should last the full year if run at normal set point. An error message will appear when the irradiance falls 0.10 Wim2 below the set-point. If this happens, replace the pair of lamps that is low. Itis not necessary to replace all the lamps. Always re-calibrate after changing lamps. ‘QUVibasic: Like any lamps, the light output of fluorescent lamps decreases with use. During the first 100 hours of lamp's operation, there is a rapid decline in lamp output, followed by a more gradual decline over the remaining life. To compensate for this decline, the QUVibasic requires a simple rotation/replacement system. This system involves replacing the oldest lamp in each bank after every 400 hours of amp operation. At that time the remaining six lamps are rotated as shown below. Thus, each bank will have lamps near the following ages: 0 hours, 400 hours, 800 hours, and 1200 hours. The irradiance that the test specimen receives is therefore an average of lamps at four different points on the age/output curve. ‘The total output from the bank is an average of several lamps and is relatively stable. An interval of 400 hours of light operation works cut to about 4 to 6 weeks, depending on the UViCondensation cycle chosen, An error message will remind you every 400 hours to rotate lamps, © © ‘ ' © © _ | ‘ © — rwuxp —- © Sec 11.1 p91Section 11: Maintenance Replacing the UV lamps is as simple as changing ordinary fluorescent tubes. Begin by lifting up the doors, unscrew the sensor panel and hang it on the door ledge. Lift up the panel holders and place them on the door ledge. Now remove the trapezoid-shaped outer cover and unplug the black lamp sockets on both end of the lamps. Hold the lamp and slide it to one side until it pulls out of the lamp gasket and repeat for the other end, Occasionally very new lamps will flicker or spiral for the first few days of operation. Do not be alarmed, this does not effect their spectral power distribution or the overall light intensity. Sec 11-1 pg 2Section 11: Maintenance 41.2 Clean Water Pan -every 6 months (Revised July 2006) Dirty water in the pan does not affect the test, because only pure vapor condenses on the test samples, However, the water should be cleaned whenever enough scum forms on the water's surface to prevent evaporation, or when solids accumulate 1/8 inch (3mm) in the bottom. To clean the pan, first slide out the ‘water pan cover. Most labs drain the pan, although some simply remove the scum with a wet/dry vacuum cleaner. It's not necessary to remove all the scale from the bottom of the pan, since a thin layer doesn't hurt and may even act as an extra protective coating, ‘You will notice a magnesium anode in the water pan when you are cleaning out the pan, This provides cathodic protection to the pan’s iron substrate in case the glass lining on the pan chips. The anode is immersed in the water and electrically connected to the pan by a wire. Ifthe glass lining chips, exposing the iron substrate, a galvanic cell will form with magnesium as the anode, iron as the cathode, and water the electrolyte. This cell is in effect an iron/magnesium battery generating an E.M.F. of about 1 volt. The voltage causes sacrificial corrosion of the magnesium and cathodic protection of the iron. Under these conditions, the iron cannot rust. The magnesium anode should be replaced whenever it corrodes completely away. Sec 11.2 pg 4