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Destructive test on welds- Hot cracking process
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BRITISH STANDARD BS EN ISO
See | agear e200,
Destructive tests on
welds in metallic
materials — Hot
cracking tests for
weldments — Arc
welding processes —
Part 2: Self-restraint tests
‘The Furmponn Standard BN 180 17641-2-2005 has tho atatas of 2
‘British Standard
tea suis000
0 Corzine WoTBOUT MSU PERMISSION KXCHYT AS PERMITTED RY COPYRIGIELAW BEEP Ctr cdarcleLicensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 09:21:37 GMT+00:00 2006, Uncontrolled Copy, {c) BSI
BS EN ISO 17641-2:2005
National foreword
‘This Britnh Standard is th official Boglish language versian af
ENISO 17641-2-2005.
‘The UK participation in ts preparation was entrusted to Technical Committeo
‘WHE! Welding tants, which hua Uhe respanaiblity to:
— aid enquirers to understand the text;
— _provent tothe reyponsibleinternaticnal/Buropean committee any
enquiries on the interpretation, ar proposale for change, and keep the
[UR interests informed;
— monitor lated international and Buropean developmenta and
promulgate them in the UI
A list of organizations represented on this committee ean be abtainad on
‘oquodt to aecretary.
Gross references
‘Ths British Standards which implement international or
‘publications refnrred fo thie may be found in the BST Catalogue
tunder the eecion entitled International Standards Correspondence Indes", 0
‘by using the “Scares” facllity of the SY Electronic Catalogue or of
British Standards Online
"This publication docs nat purport to ince all the necessary provisions of 2
contract. Users are responsible for its correct application.
Compliance with a British Standard does not of its
from legal obligations,
confer immunity
‘Summary of pages
‘Thin document comprines front cover, an inside front cover, the EN SO title
‘age, pages 2 to 17 and a hack cover
___ Tha st copyright notion diplayn in thin document indieatea when the
Aocamnant was lat essed.
Amendments issued since publication
18g 2005,
“Amdo, [Date (CommentaEUROPEAN STANDARD ENISO 17641-2
NORME EUROPEENNE,
EUROPAISCHE NORM March 2005,
108.25.16040
English version
Destructive tests on welds in metallic materials - Hot cracking
tests for weldments - Arc welding processes - Part 2: Self-
restraint tests (ISO 17641-2:2005)
_Zortrnde Prtung von Screg
spaaungen
_sdrwtrgen “Lsononssneloponeas Tet =
_Scbabsanaruchonse Ptunpes (SO 17 22005)
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sone
(EN members eee nao tna badleso Ausra, Begun, Oy, Cz Rep, Demet stra, Fn race,
Semen res ng ese, haand ay Lat, nase. a Naan, None, Pn, Pog, Se,
‘Sor Span Sees, Stn sn ied gan -
CoMFrE LUROPDLX DK NORUALIGATION
HUROPAISCHES ROMivEE POR NORMUNG
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EN ISO 17641-2:2005 (E)
637
Annex A (iiformative) Test report for TJolnt wald eracking test
‘Annex B (Informative) Tost roport for wold metal tonsilo tact.
‘Annex C (Informative) Test report for longitudinal bend tes...
‘Annex ZA (normative) List of corresponding European and Intornational Standards for which
‘equivalants are not given in tho tox...Idun shotfieldun, na, Sun Nov 18 09:21:37 GMT+-00:00 2006, Uncontrolled Copy, (c) BSI
Licensed Copy: shetfi
EN ISO 17641-2:2005 (E)
Foreword
This document (EN {SO 17641-22005) has been prepared by Technical Commitae CENITC 121 “Walding’
tho seoratarat of which fe held by DIN, in colaboration swih Technical Commitiae ISOVTC 44 "Welding and
alld processoe”
‘This European Standard shall be glen the status of a national standard, ober by pubcation of an Kenic
txt or by endorsamant, at the latast by Saptomber 2008, and conflcting national standards shall be
éthdrawm at th latsst by Soptamber 2008.
EN ISO 17641 consists of the following parts, under the general the Destructive tests on welds in matali
‘materials - Hot cracking test for woldmonts ~ Are welding processos:
-Part 1: General
“Part2: Seltresvalnt tts
“Part: Extomally loaded tonts*
Accent othe CENCENELEC lla Reulatons, ha nao sandr cpanizaton of eo flowng
counties oe und fo tplaan fle European Sentara mutta, Bagun’ Cypn, Croc Rape
Dermot, Ean Pian, aca, Gemany, Greoc, Hungary, land, olin, hay Lata, thn
itmbcig, Mat Natvrande, Nénwsy PoGed, Porat Sovaua, Soe, Span, Sweden, Suzrand
ra Unaad Ringe
"Past wil be publohod esa Tochricl Raprt wih the sam gonna ti,Licensed Copy: shatfisidun sheffieldun, na, Sun Nov 19 09:21:37 GMT:-00:00 2006, Uncontrolled Copy, (c) BSI
EN ISO 17641-2:2005 (E)
1 Scope
“This standard specifies he requlrad specimens, tho feat place dimensions and the procedure to bo folowod
to cary out selfrestraint hot cracking tects.
‘The flowing tosis are described:
— Talat weld racking tat
Weld mote tne tet
— Longinna bond ast
‘The tas ara designad to provda Information about the hot cracking sonshivity of wold motals. The tests are
not sultale forthe assasament of parent materials.
‘The standard applies prmanly to fully austoitlestailoes stocs: nickel, nickel base and nickol copper weld
metas. The standard can alo be used for othor weld mals.
“The standard deers only how to cary outtho tests and report the Fst. It does not give any acceptance,
catia.
2 Normative references
‘The following referencad documents ara indispensable for the application of this documant. For dated
tolerences, enly the edllon ced applias. For undated references, tho Iatost adltion of the referenced
document freluding any ammandmants) applios.
EN 876, Destructive tests on walds In motale materals- Longitudinal fens fast on wold mal Infusion
walied joins
EN 910, Dostructvo tacts on wold in metalic materfals - Bond fosis
EN 1597-1, Welding consumables - Test methods - Part 1 Test piece for alawald metal ast specimens in
sloo,nickal and nickel alloys
EN 10002-1, Metall materials - Tans osting- Part 1: Mathod of fest at ambient temperatura
EN ISO 15814-1, Speciation and quallication of wolding procoduras for motalle matoriats - Woking
braced tol - Pa 1: Ars and ge wig ose ard ae wong fete and ik loys 00 18844
EN ISO 17641-1:2004, Destructive taets on wold In matalle mateals- Hot cracking taste for wokdments —
‘Are welding processas - Pert 1: Genaral (ISO 17641-1:2004)
3 Terms and definitions
For he purposes ofthis dacumant, the tarms and defations givan in EN ISO 17641-1:2004 apply.
4. Symbols, designations and units
For the purposae of this European Standard, the symbols and units glven in Table 1 apply.21:37 GMT+00:00 2006, Uncontrolled Copy, (c) BSI
Licensed Copy: shotfigliun sheffieldun, na, Sun Nov 19 09:
EN ISO 17661-2:2005 (E)
Tablo1 -8ymbols, designations and units
Designation
“Throat hichreaa of weld bead +
“Throat hickress of weld beat2
3
‘Specimen damaiar
ie “Test lang =
in ‘Wasting ang ont tas pacinan 0
ez | Measuring langh on fo fst apacimen ata facture * =
[a “otal ing am
(he “Total cack lng ofa dslediad oad > 0.1 am =
‘Length af an vidual ck
Mirecacka Senatty instr (Tons txt)*
“Total rack long oft detated eras 20.4
‘amar wits af tho wali machiing
[Mun | Mirocmck Senstiviy indoor Langan Band Teat)*
[Benoa series
| 9nst= tad taxa
[ONS!= ed Beh
~S Principle
‘Theos tet methods ara described which ara dasignod to maasure tha sensitivity of weld metals tothe types of
hot eracking described in elauso 3. Thase test methods are described In Table 2.
{in all casas the cracks are generated during the welding of tho ast plocos. The tails tast and longitudinal
bend tast ara subjected fo additional staining, whlch doos not genorate any new cracks, but widens the
cracks formed during tha welding, which enables them to be more easly detactad and moaured.Licensed Copy: shoffi¢ldun sheffieldun, na, Sun Nov 18 09:21:37 GMT+00:00 2006, Uncontrolled Copy, (c) BSI
EN ISO 17641-2:2005 (E)
‘Tablo2 - Selfrestraint hot eracking tests and applications
yatta [ipetenatie eas cee}
| Gislfosion of weitno)
“iste weit sassgeaton | camsebe o— |
oe | nkosi teat ‘or woideg|
- |
7 | ‘Weidng procedure qualeation |
vial matt | Ueto | tiga ums | Preston doen |
Longin
bond tet
6 Description of the tests
6.4. Tyoint wald eracking tests
844 General
‘The test procedure apples to a shnglo pass restrained filet wold. It can be used with the manual shlolded
‘molal arc, gas motal are and tungsten are welding processes. Iie nt suitable for high currant processes such
1 submerged are.
‘Tho tast method only provides a quallatve asséssmanl (cracks or no cracks) and-has a Gomparatvaly lowe
sant
61.2 Dimension of the test ploces
‘Throo types of test (A, B and C) ae spectod. Typo A ts the standard test pleco, Types B and C arw more
highly rastralned and ara used fo simulata more severe coadilons.
‘The dimanelone of tho toctplocas chall boas chown in Figura 4.
‘Tha tostploces shall be made ftom the parent material for which tho consumable is designed (consumable
‘approval ast or that which fs to bo used Ina fabrcaon (procedure qualifetion tas),
“Type B requires the use ofa 40 mm thick hortzontal plate. If ths Is nat avallabl, than Type ©, which uses 10
ram thick stffeners welded on the horizontal plate, may bo used. The thickness ofthe horizontal and vertical
plato andior th stfenors can be modified.Licensed Copy: shofiidun ehetfildun, na, Sun Nov 19 08:21:37 GMT+00:00 2006, Uncontrolled Copy, (c) BSI
EN ISO 17641-2:2008 (E)
Dimensions bn milimte
*
Koy
Avera plate
1 Tack wala
Wald bead 4
D Weld baad 2
Hoszetl plate
F Measuring ois
Figur 1 0) Typ0 A
key
‘8 Toattiknoae (@ men)
AVortial plans
Teck woe
(Weld bad 4
D Wald bead
Horizontal plats
F Moaauring peta
Figure 18) TypoEN ISO 17644-2:2005 (E)
3 {
2 buenas
8 “|
3 Forman sans ZVTs
& |_-
8 fa]
g % by 4 a]
e
é wl | s [on
5 Hite
5 ke
R
Koy
8B avercat pane
2 wradewtie
3B CWeldbead 4
2 DWeld bead 2
Scere pote
FF iteaing pots
comms
nV dopant on
2 noTet; tle recommended to wa the thicnose which is vasa or raquetod.
3
3 Fase type
3
5 Figura 1 —T-jolnt wold cracking test type A, B and ©
%
43. Preparation ofthe test plasos
8 Any gap between the vertical and horizontal plates wall Increase the risk of cracking in the test welds. Ii,
{horofao, important obtain coneksont contact betwean fo bro. Grinding or machiing th contact faces
YB prertsvoldng may acleve bie
B state plmatn harass ba tidal be clan nd ray se cng Rs pb ora,
which could affct tha toet raulLicensed Copy: shetfioldun shotfieldun, na, Sun Nov 18 09:21:37 GMT+00:00 2006, Uncontrolled Copy, (c) BSI
EN ISO 17641-2:2005 (E)
61.4 Welding of tha test ploces
‘A sound tack weld shall ba made on both end surfaces (sae Figura 1) to fk the horizontal and vertcal patos
‘atthe correct 90° angle.
‘The test welds shal bo made In accordance with a writin welding procedure specication (WPS). This shal
be as speciid In EN ISO 15814-1 or unless otherwise specified. The welding condlions and parameters
hall bo appropriata tothe parent materials and the welding concumables bolng used, and chall bo deeigned
to achlove tho minimum spocied dlmonsions of tha weld beads. Run-on and run-off platae may bo used in
‘order to achlave a consistant weld profie along the overall epecimen langth.
“The fat wald boad (a,) shall be made ae a conttnuoue run inthe horlzontal vertical poston PB witha throat
thlcknass of rot loss than 5 ram. Tha second weld bead (2,) shal be started at an iterval nat exceeding 20's
alter compotion ofthe first weld bead.
‘On completion of wading the siag (any) of both filet wolds shall ba removed. f hammering or rinding Is.
sed to help alg removal, care should be taken to eneure fat the surfacas of tha welds are not damaged to
the extant that any cracking s obscured.
6.1.5 Examination of the test piece
loro axamining the tas welds for cracks, the throat thicknass ofthe wolds a, and az shal ba chocked atthe
‘measuring plnis specified In Figura 1. Both welds ehall easy the minimum clmanelone glen la 6.1.4 and In
‘addiion, tho throat thicknoss of wold bead 2 shal not axcoed that of tho socond baad (as) by more than.
120%, Failure to met tho wold boad dimaneionalrequiromart shal Invalldato tho oct.
‘Tho filet weld of a valid test ploce shall be examined for cracks. This shall bo cariod out visually at a
anion pot ened 35 Ld dye pantont ash ry ba used at an ldo cack tcon. Tha
first wold baad a shall bo crack
‘Any cracks found inthe second wold bead a, shall be reported. Tho poston, orfantaton and length of each
crack chal bo noted on a tot ropart (saa Annex A}.
81.8 Tostreport
‘The tt results may be reported In any agreed form and shall make reference to this standard. An example of
_ suitable fast report for Tjlnt weld cracking lass Ie given in Annex A.
6.2 Weld metal tonsile test
821 Gonoral
“The tost procedure applies to 2 mult-pass wold metal. It is sultable for all are welding processas. Tho test
Applying load te rupture to a cylindicalal-wald mata tast spaclmon taken fram a bull wold opans cracks
Intated during welding,
622 Test speciman
€224 Testwald
‘Tho test spocimen shall be taken from any sulablo butt wald largo enough to secommodato the tas spocknen.
‘Tha butt wold may bo that used for other tests, e.g. standard mechanical tests. t shal be made in accordance
wih a writan welding procedure specification (WPS). Unless clnerwise spectid, ths shall be as specified in
ENISO 15614-4Licensed Copy: staff ban sheffioldun, na, Sun Nov 19 08:21:37 GMT+00:00 2006, Uncontrolled Copy, (c) BS!
EN ISO 17664-2:2005 (E)
6222 Test spocimen
‘A.10 mm diamotor standard tonsil specimen In accordance with EN 10002-1 and EN 878 shall be machined
‘rom tha tost wold (Figures 2 and 3). The parallel gauge length of he specimen shal consist entialy of weld
metal. The fest plata cross soclons can be macro-atched to anauro that only wold metal tosted. The
specimen shall bs clealy identified using @ method and In a postion which wil nat affoct the tet reels.
r- I)
-| we
=a ———
os
Mo
Figura 2— Extraction of wald metal fanaile fast specimens from test places
di Oy = — al at
&
4
NOTE d= sm
Lo =50mmm
i=88e0m
C5 75mm
igure s= Weld matt tone epeetan
6223 Testing
Unless othoruice specie, the tence test shal bo cariad ut In accordance wlth EN 876
62.3 Examination of tha test spacimon
‘Tho examination shall be cared out Inthe area ofthe extended cauge langth L, 26 shown In Figure 4 (This
raglon was the cxghnal prior to tho tet. It shall ba cared out Ung stable Fagniying equipment, which
shall be suffcent to resaive cracks witha longth of at least 0,tmm. The positon, langth and orientation of
‘ch cracks shall be noted on atest rapoc (eee Annax B.
0Idun sheffisldun, na, Sun Nov 19 09:21:37 GMT:00:00 2006, Uncontrolled Copy, (c) BS!
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EN ISO 17644-2:2008 (E)
‘The Mlrocack Sonal Indcator Tale Tes) (Si) may bo used o pov acuta meat of
crackdng senelivy. Tha MSlry is calculatod as follows:
Sin Lal X10
whore
Lay th total lngth of cracks of angth mm gator
1 teh measuring longth on hota socion
NOTE Leaks +X
Figure 4-Aroa of examination Ln a fosted wold motal tancls epecimon
824 Tost report
“Tho tnst suits may be reported in any’form and shall make referance to,this standard, An example of a
liable test report for weld metal tans tacts glvon In Anniax B.
6.3 Longitudinal bend test
634. Gonoral
‘The tast procedure appfs to a mulspass wold motal, It i suitable forall are walding procossos. Tho tast
nae ies inv sneer an emis atonement ie Wark Saray ie
hen
Bonding @ tat spacimon takon longludinay from a butt weld opens up cracks Initod during welding. Tho
bonding is catiod out in a mannor, wich places ane surface ofthe test spacimen in tonelon,
832 Testweld
‘The test epaclmen shall be takan from a suabla butt weld large enough fo acsommodat the test specimen.
‘The butt weld may be thal used for ofhor toss, 0.9. standard mechanical tts. Tha ut weld shall be made in
accordance wih a writen welding procadure epectficaion {WPS). Uniess otherwise specified, this shall bo
‘aceneding fo EN ISO 15814-1
833. Testepecimen
‘Tha specimen having dlmansions show in Figure 4 shall be machined fro tho test wald (Figures 8 and 6) in
accordance wit the recutaments of EN 910 unlass otherwise speciiod. The spaciean shall be cloatly
Identined using a esathod and In a posllon which wl not affect tho tas resus.
"EN ISO 17641-2:200 (E)
Dimencions in ilimotros,
surface roughness values In micromatroc
18q (0) “Ado pe|jouucour) e00z 00-00+-LWD LE12:60 6
20mm, baring angi = 120°
For specimen invotigation Undo starvonierasoope 10 fold o 25 eld
Dimanelone lo mllnatres
Figure § - Longitudinal bond specimen
For spodimen bending: Banding mandrel
B NOTE
NOTE2
IN Ung “eu “uNpjeyeYs UN
Butt ws tet pace
shdoo pasueor
Figure 6 - Extraction of longitudinal ond test specimens from test pleco
2Licensed Copy: sheifieldun shoffieldun, na, Sun Noy 19 09:21:37 GMT+00:00 2006, Uncontrolled Copy, (c) BSI
EN ISO 17641-2:2005 (E)
@34 Surface preparation
‘Tho specimen surface shall bo propared by machining and grinding nthe longltudinal drction to a felsh of
6.3 u or batlet. Surface marks perpendculr fo the direction of welding, which might inlaia spurious eracks,
shall be avoided. Comers shall ba radiused as shown in Figure 4
Light etching may be used fo veal tho wold araa,
635 Testing
‘The bend tasting shal be cand out In accordance wlth EN @10 except thatthe bending mandrel dametar
tall bo 20 mm (4x specimen thicenase). The band angla shall be a minimum of 120
638 Examination of the test specimen
“The xamination for cracks shal bo carted out in tho specified test area as shown In Figuro 4 (THis region Is.
defined by the eriginal L, prior to the tas). Tha examination chal bo cariod out using cultabla magalying
‘equipment at 2 magnification range of x 10 to x 25. The magnificaion chosen shall be sufont to resolve
‘racks wth a ongth of at least 0,fmm. The magnificalon should be Included Inthe test report. The poston,
length and erintalon of such eracks shal be notad on atest repor (eae Annex C}
‘Tho Mlerocrack Sonetvty Indox (longitudinal bond to) MSIyer) may bo used fo provide 2 quantitative
maser of eracking senalty.
‘Tha MS{usn 6 calculated 26 foe:
Sign = Lie fo,
Whore
Lye tho total longth of all cracks of 0,tmm or grestor and b Is tho Intl width of tho specimen
{undeformed = 40 mm and fps the Intl length ofthe tos aa (undoformed) = 39 mn,
637 Testroport
‘Tha tact sults may be reported in any agroed form and ehall make referenca to this standard. An examplo of
‘a sutable test ropert for tha longitudinal band tacts van In Annax C.Licensed Copy: shetfieldun shetfieldun, na, Sun Nov 19 09:21:37 GMT+00:00 2006, Uncontrolled Copy, (c) BSI
EN ISO 17644-2:2005 (E)
Annex A
(informative)
Test report for T-joint weld cracking test
‘Acco to WPS No.
Manufacture:
Purpose of examination:
Pron mata
Flr mots
Magnification usad:
Table A= Toint wold cracking test
Noon
Examinor or examising body: Vetted by:
(amo, dato and signature) (amo, dato and signature)
“Licensed Copy: shetfipldun sheffleldun, na, Sun Nov 19 09:21:37 GMT+00:00 2006, Uncontrolled Copy, (c) BST
EN ISO 17641-2:2005 (E)
Annex B
(informative)
Test report for weld metal tensile test
According to WPS No,
Manufacture:
Purposa of examination
PParont mata
Fler mata
Magniteaton usa:
‘Tablo B.1 — Weld motaltonsilatost
be MSiiutoxdxs |
imaneions | cel |
Nepoation (oom (on
@ | i= | Mambor | Long
i
|
I (on) |_ (rem) (oe)
|
{
f
Examinor of exambsing body: Vetted by:
(rama, dat and signature) (name, dato and signature)
NOTE = 10 mm forstendard specimen
16EN ISO 17641-2:2005 (E)
Annex ¢
(informative)
Test report for longitudinal bend test
18a (0) “Ado pejionucoun ‘9007 00:00+LWO £8180 6T
%
fon
‘Table C.4 —Longltudinal bond tost
Dimensions
toWPS:
Purpose of examination:
Parent motale
Fler meta
‘Magnification used:
Tet
‘Sporimen
postion
Acconing|
Manufacturer:
ria by.
||
ung ei
(ranto, dato and signature)
(rama, dato and signature)
mpjayjeys unpieiweys :Adoo pesueary
6Copy, (c) BSI
‘21:97 GMT+00:00 2008, Uncontrol
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EN ISO 17641-2:2005 (E)
Annex ZA
(normative)
List of corresponding European and International Standards for which
ENaTS
ENSI0
EN 1897-4
EN 100021
equivalents are not given in the text
180 5178, Dasiuctve tests an wade in metalic matariate- Longitudinal foo fost on
wold mata fusion welded fonts
180 5173, Dastrctve tests on welds in motalle materials - Bond tosts
180 1792-1, Wolding consumables - Tost methods - Part 1: Test methods for allweld
‘metal fest specimens instal, nlokel and nickal ays
180 6892, Mota matriats- Tense tasting at ambient temparatura
”Licensed Copy: shetfieldun shetfieldun, na, Sun Nov 19 08:21:37 GMT:-00:00 2006, Uncontrolled Copy. (c) BSI
BS EN ISO
17641-2:2005
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