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TITLE :
ESPECIFICACIN !CNICA "E
#ONA$E "E INS%&#ENACIN
INSTRUMENTATION
INSTALLATION TECHNICAL
SPECIFICATION
S#C' "OC&#EN
N&#(E% )
CLIENT : Socied*d #iner* Cerro 'erde S+A+A+ #I,-.,/,01/,070E0,,2
PROJECT :
PA" 3( 4 FASE 1 AC&A5I6ACIN
"E IN7ENIE%8A "E "EA55E
PA" 3( 4 P.ASE 1 "EAI5
EN7INEE%IN7 &P"AE
SNC05A'A5IN "OC&#EN
N&#(E% )
PROJECT N : 15215 9 #I,-.,/, 1521501/,,03:E70,,2
Approved ;y)
Project Manager : Eng. Jos Luis Crdova H.
Project Engineer : Eng. Csar Gutirrez
Lead : Eng. Juan Farfn
Cient : Eng. Caros !e"uejo
%ev+ (y "escription "*te Chec<ed Approved
# J.F.$C.%.
E&itido 'ara
Coordinacin (nterna
)*+Fe,+)- ..Caroajuca J.L. Crdova H.
/ J.F.$C.%.
E&itido 'ara #'ro,acin
de Ciente
)0+Mar+)- ..Caroajuca J.L. Crdova H.
C J.F.
E&itido (ncu1endo
Co&entarios de Ciente
2-+Mar+)- ..Caroajuca J.L. Crdova H.
- J.F.
E&itido 'ara
Construccin
)0+#,r+)- ..Caroajuca J.L. Crdova H.
Comments)
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TECHNICAL SPECIFICATION
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8N"ICE 9 IN"E=
1+, 7ENE%A5 9 7ENE%A5++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ 5
1+, A5CANCE 9 SCOPE+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ 5
1+1 C*lid*d y #*no de O;r* 9 >u*lity *nd ?or<force+++++++++++++++++++++++++++++++++++++++++++++++++++++++7
1+1 r*;*@os %el*cion*dos con otr*s "isciplin*s y l* Oper*ciAn de l* Pl*nt* 9 ?or<s
rel*ted to other "isciplines *nd Pl*nt Oper*tion+++++++++++++++++++++++++++++++++++++++++++++++++++:
2+, NO%#AS B C"I7OS 9 NO%#S AN" CO"ES++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++-
3+, #EO"O5O78A "E %A(A$O B P%E'ENCION "E %IES7OS 9 ?O%C
#E.O"O5O7B AN" %ISC P%E'ENION++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++11
5+, "EFINICIN "E ACI'I"A"ES 9 ACI'IB "EFINIION++++++++++++++++++++++++++++++++++++++++++++11
5+1 %evisiAn de l* Inform*ciAn9 Inform*tion %evieD++++++++++++++++++++++++++++++++++++++++++++++++++++++12
5+1 %etiro de Alm*cEn y "esem;*l*@e 9 ?ithdr*D*l from ?*rehouse *nd &np*c<inF13
5+2 InspecciAn y 'erific*ciAn 9 Inspection *nd 'erific*tion+++++++++++++++++++++++++++++++++++++++++++15
5+3 Inst*l*ciAn de Instrumentos 9 Instrument Inst*ll*tion++++++++++++++++++++++++++++++++++++++++++++++15
5+5 C*li;r*ciAn de Instrumentos 9 Instrument C*li;r*tion+++++++++++++++++++++++++++++++++++++++++++++1/
5+/ #odific*ciones 9 Amendments+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++1:
5+7 'erific*ciAn 7ener*l de #ont*@e 9 7ener*l Assem;ly 'erific*tion++++++++++++++++++++++++++1-
5+: Prue;*s de Continuid*dG de Aisl*miento y Puest* * ierr* 9 ContinuityG Insul*tion
*nd 7roundinF ests++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++1-
5+- 'erific*ciAn de 5*Hos 9 5oop 'erific*tion++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++1,
/+, CON"ICIONES "E SE%'ICIO 9 SE%'ICE CON"IIONS+++++++++++++++++++++++++++++++++++++++++++++11
/+1 Condiciones Am;ient*les 9 Environment*l Conditions+++++++++++++++++++++++++++++++++++++++++++11
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/+1 Sistem* ElEctrico 9 Electric*l System++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++12
7+, %E>&E%I#IENOS 7ENE%A5ES "E INSA5ACIN 9 7ENE%A5 INSA55AION
%E>&I%E#ENS++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ 12
7+1 #ont*@e de Instrumentos y EIuipos de Instrument*ciAn 9 Instrument *nd
Instrument*tion EIuipment ErectionJ+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++12
7+1 #ont*@e de 'Klvul*s de Control 9 Control '*lve Assem;ly++++++++++++++++++++++++++++++++++++++1:
7+2 SensoresG r*nsmisores e Interruptores 9 SensorsG r*nsmitters *nd SDitches+++1:
7+3 Instrument*ciAn de F*@*s r*nsport*dor*s 9 Instrument*tion of the Conveyor ;elts
+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ 2,
7+5 C*ud*lLmetros #*FnEticos 9 #*Fnetic FloDmeters+++++++++++++++++++++++++++++++++++++++++++++++++21
7+/ r*nsmisores de Nivel tipo .idrostKtico 9 .ydrost*tic 5evel r*nsmitters++++++++++++22
7+7 Interruptor de Nivel tipo .idrostKtico 9 .ydrost*tic 5evel SDitch+++++++++++++++++++++++++++23
7+: r*nsmisores de PresiAn 9 Pressure tr*nsmitters++++++++++++++++++++++++++++++++++++++++++++++++++++23
7+- #*nAmetros 9 Pressure F*uFes+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++25
7+1, r*nsmisores de emper*tur* 9 emper*ture tr*nsmitters+++++++++++++++++++++++++++++++++++2/
7+11 An*liH*dores de p. y de O%P 9 p. *nd O%P *n*lyHers++++++++++++++++++++++++++++++++++++++++++27
7+11 An*liH*dores de OMLFeno "isuelto 9 "issolved OMyFen An*lyHers+++++++++++++++++++++++2-
7+12 ConeMion*do y C*;le*do de Instrumentos 9 Instrument Connection *nd ?irinF3,
7+13 ConeMion*do y endido de C*;les Co*Mi*lesG Din*Mi*les y Especi*les de
Instrumentos 9 Connection *nd 5*yinF of Co*Mi*lG Din*Mi*l *nd Speci*l C*;les
of Instruments+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ 32
7+15 #ont*@e de C*;le de Fi;r* ptic* 9 Fi;er Optic C*;le Assem;ly++++++++++++++++++++++++++37
7+1/ Puest* * ierr* de Instrumentos y 7*;inetes 9 7roundinF of Instruments *nd
C*;inets++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ 3-
7+17 #ont*@e de 7*;inetes y Consol*s de Control 9 Assem;ly of C*;inets *nd Control
P*nels++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ 5,
7+1: F*;ric*ciAn e Inst*l*ciAn de Soportes 9 #*nuf*cturinF *nd Inst*ll*tion of
Supports++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ 51
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TECHNICAL SPECIFICATION
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:+, %E'ISIN "E 5A CA5I(%ACIN "E INS%&#ENOS 9 INS%&#EN
CA5I(%AION %E'ISION++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ 51
:+1 7ener*l 9 7ener*l+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ 51
:+1 EIuipos de C*li;r*ciAn 9 C*li;r*tion eIuipment++++++++++++++++++++++++++++++++++++++++++++++++++++++55
:+2 'erific*ciAn de Instrumentos 9 Instrument verific*tion++++++++++++++++++++++++++++++++++++++++++++57
-+, 'E%IFICACIN 7ENE%A5 "E #ONA$E 9 7ENE%A5 'E%IFICAION OF .E
E%ECION P%OCE"&%E+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ /1
1,+, 'E%IFICACIN F&NCIONA5 "E 5A6OS 9 F&NCIONA5 'E%IFICAION OF 5OOPS
+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ /3
1,+1 7ener*l 9 7ener*l+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ /3
1,+1 Instrument*ciAn y Sistem*s de Control Suministr*dos con P*Iuete #ecKnico 9
Instrument*tion *nd Control Systems Supplied Dith * #ech*nic*l p*c<et+++++++/7
1,+2 Ermino de l*s Prue;*s 9 Completion of the tests++++++++++++++++++++++++++++++++++++++++++++++++++/7
1,+3 Acept*ciAn de Inst*l*ciAn 9 Inst*ll*tion *ccept*nce++++++++++++++++++++++++++++++++++++++++++++++/:
1,+5 %eFistro de C*li;r*ciAn 9 C*li;r*tion record+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++/:
11+, INFO%#ACION FINA5 9 FINA5 %EPO%++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++/-
11+, ANE=OS 9 AAC.#ENS+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ 71
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TECHNICAL SPECIFICATION
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1+, 7ENE%A5 9 GENERAL
Esta es'ecificacin define 1 esta,ece as gu3as4 'autas 1 nor&as 'or as cuaes se
de,e regir e Contratista de &ontaje 5en adeante e Contratista64 'ara ejecutar a
instaacin4 cai,racin4 cone7ionado 1 'rue,as de a instru&entacin4 e"ui'os de
co&unicaciones4 tendido de ca,e de fi,ra 'tica 5F%64 1 e"ui'os de 8iste&a de
Contro4 de Pro1ecto P#. 9/4 de 8ociedad Minera Cerro :erde 8.#.#. 58MC:6 ; Per<.
La es'ecificacin4 co&'rende todos os &,itos "ue4 nor&a&ente se encuentran en
este ti'o de instaaciones4 1 sus ac'ites de,en ser a'icados en concordancia a o
soicitado en as /ases =cnicas "ue rigen os contratos "ue soicitan este ti'o de
o,ras.
This specification defines and establishes the guidelines, rules and regulations which
the Construction contractor (hereinafter, the Contractor) shall follow to carry out the
installation, calibration, wiring and tests of the instrumentation, the communication
equipments, the lying of fiber optic cable (FO), and the Control System equipment of
Proect P!" #$, Sociedad %inera Cerro &erde S'!'!' (S%C&) ( Peru'
The specification comprises all the fields that are normally found in this type of
installations, and its clauses shall be applied in accordance with the Technical $asis
that go)erns the contracts requesting this type of wor*s
1+, A5CANCE 9 SCOPE
E acance de tra,ajo de Contratista4 cu,ierto 'or esta es'ecificacin incu1e4 'ero no
est i&itado a 'roveer a &ano de o,ra4 &ateriaes4 >erra&ientas4 e"ui'os 1 servicios
'ara fa,ricar so'ortes4 instaar4 cai,rar4 conectar 1 'ro,ar a instru&entacin4 e"ui'os
de instru&entacin4 1 siste&as de contro de acuerdo a 'anos4 >ojas de datos4
docu&entos 1$o o es'ecificado en este docu&ento.
8e incu1e e &ontaje de instru&entos4 e"ui'os 1 ga,inetes de contro 1
co&unicaciones "ue son su&inistrados con e"ui'os &a1ores4 os "ue sern 'ro,ados
1 'uestos en servicio 'or otros4 'ero "ue igua&ente re"uieren ser &ontados 1
conectados 'or e Contratista.
En genera as actividades reacionadas con e tra,ajo incu1en 'ero no estn i&itadas
a:
La revisin de a infor&acin4
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TECHNICAL SPECIFICATION
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E retiro de a&acn4
.ese&,aaje4 ins'eccin4 verificacin4 1 cai,racin antes de a instaacin de
instru&entos 1 e"ui'os de instru&entacin reci,idos de 'ro'ietario4 o sus
re'resentantes4 a instaacin &ecnica4 ectrica 1 de contro de todos os
instru&entos de ca&'o4 a instaacin de ca?er3as 1 tu,er3as desde a to&a de
'roceso4 o de as vvuas de corte asignadas a os instru&entos. 8e incu1e e
cone7ionado de su&inistro de a fuente de ai&entacin 1 se?a4 ta co&o se
descri,e en esta es'ecificacin.
E Contratista4 ser res'onsa,e 'or a instaacin &ecnica 1 ectrica de a
instru&entacin4 seg<n sea e caso4 'ara "ue a instru&entacin "uede co&'eta&ente
o'era,e4 incu1endo as se?aes de os instru&entos en su conjunto. Esto 'uede incuir
tra,ajos no se?aados en os 'anos o &encionados en esta es'ecificacin4 'ero "ue
son 'arte nor&a 'ara este ti'o de instaaciones.
E Contratista ser res'onsa,e 'or a instaacin de todos os ee&entos au7iiares "ue
sern 'rovistos con e e"ui'o a ser instaado.
E Contratista es res'onsa,e 'or a 'rovisin de 'ersona caificado de so'orte 'ara os
tra,ajos de 'reco&isiona&iento.
Las actividades de a instaacin incu1en ta&,in e su&inistro de e"ui'os 1
&ateriaes no 'ro'orcionados 'or e 'ro'ietario o su re'resentante. Los su&inistros de
'ro'ietario estn indicados co&o Lista de (nstru&entos @A M(-*H-B-+CB-+D+LE+
--)$)02)0+CB--+9EEL+--)4 Listado de Materiaes .isci'ina de (nstru&entacin P#.+
9/ @A M(-*H-B-+CB-+D+LM+--)$)02)0+CB--+9E+EL+--B. E contratista de,er revisar
ta&,in e Listado de Circuitos de (nstru&entacin P#.+9/ @A M(-*H-B-+CB-+D+LE+
--9$)02)0+CB--+9E+EL+--9.
Los &ateriaes 1 a,ores de canaizaciones4 as3 co&o e tendido de conductores
asociados a circuitos de instru&entacin4 co&unicaciones 1 e"ui'os de contro4 se
encuentra incuido en as 'artidas de canaizaciones ectricas.
The scope of the Contractor+s wor*, co)ered by this specification, includes, but it is not
limited to, pro)ide wor*force, materials, tools, equipment and ser)ices to manufacture
supports, install, calibrate, connect and test the instrumentation, instrumentation
equipments and control systems according to the drawings, data sheet, documents
and-or what is specified in this document'
.t is included the erection of instruments, control and communication equipment and
cabinets supplied with bigger equipments, which will be tested and commissioned by
third parties, but need to be erected and connected by the Contractor'
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TECHNICAL SPECIFICATION
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.n general, the acti)ities related to the wor* include but are not limited to,
.nformation re)ision,
/arehouse withdrawal,
0npac*ing inspection, )erification and calibration before installing the
instrumentation and instrumentation equipment, recei)ed from the owner, or
their representati)es, the mechanic, electrical and control installation of all the
field instruments, piping installation from the process inta*e or from the
installation of shutoff )al)es assigned to the instruments' The power supply and
signal wiring can also be included, as it is described in this specification'
The Contractor will be responsible for the mechanical and electrical installation of the
instrumentation, as the case may be, to ma*e the instrumentation completely operati)e,
including all the instrument signals' This can include wor*s not indicated in the
drawings or mentioned in this specification, but that is common for this type of
operation'
The Contractor will be responsible for the installation of all the au1iliaries elements that
will be pro)ided with the equipment to be installed'
The Contractor is responsible for pro)iding qualified supporting staff for the
precommissioning wor*s'
The installation acti)ities include also the supply of equipments and materials not
pro)ided by the owner or its representati)e' The owner supplies are indicated as
.nstrument 2ist 34 %.5675859:859;92<955=-=>?=>9:8559#@<2955=, %aterials 2ist
.nstrumentation "iscipline P!"9#$ 34 %.5675859:859;92%955=-=>?=>9:8559#@9<29
558' The contractor shall chec* as well the .nstrumentation Circuits 2ist P!"9#$ 34
%.5675859:859;92<955#-=>?=>9:8559#@9<2955#'
The materials and canaliAations wor*s, as well as the lying of conductors associated
with instrumentation circuits, communications and control equipments, are included in
the electrical channel items'
1+1 C*lid*d y #*no de O;r* 9 Qualit a!" #$%&'$%()
=odos os tra,ajos sern rigurosos 1 co&'etos4 ejecutados 'or 'ersona caificado. Los
&ateriaes4 e"ui'os 1 >a,iidades de a &ano de o,ra estarn sujetos a a ins'eccin 1
a'ro,acin de 8MC: o su re'resentante.
Los &ateriaes sern nuevos 1 i,res de defectos 1 sern os de &ejor caidad de sus
res'ectivas cases.
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TECHNICAL SPECIFICATION
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La su'ervisin de o,ras de 8MC: tendr todo e derec>o de retirar de a o,ra a
cua"uier 'rofesiona de contratista "ue evidencie faencias en e conoci&iento o
co&'rensin de 'ro1ecto4 sin i&'ortar e nive jerr"uico de este.
<)ery wor* will be rigorous and complete, carried out by qualified staff' The materials,
equipments and wor*force abilities will be subect to inspection and appro)al by S%C&
or its representati)e'
Such materials will be brand new and free from defects and they will be the best quality
of their respecti)e genres'
S%C& wor* super)ision team will ha)e the right to remo)e from the wor* any
Contractor+s professional who shows a lac* of *nowledge or understanding of the
proect, regardless his-her hierarchical le)el'
1+1 r*;*@os %el*cion*dos con otr*s "isciplin*s y l* Oper*ciAn de l* Pl*nt*
9 #$%&* %)lat)" t$ $t+)% Di*(i,li!)* a!" Pla!t O,)%ati$!
Los tra,ajos de (nstru&entacin 1 contro sern >ec>os confor&e a cronogra&a de
construccin corres'ondiente 1 a avance de os otros contratistas. E Contratista de
instru&entacin ser res'onsa,e de coordinar sus tareas con os otros contratistas
'ara evitar interferencias4 congestiones 1 retrasos de &ontaje o construccin.
E Contratista de instru&entacin 1 contro no de,iera interferir con a o'eracin de a
'anta en actua o'eracin. Cua"uier 'arada de 'anta "ue eventua&ente se 'udiera
re"uerir 'ara aguna cone7in a as instaaciones e7istentes4 de,er ser soicitada 1
'rogra&ada con e tie&'o necesario 1 de,en ser coordinados con e re'resentante de
'ro'ietario.
The .nstrumentation and control wor*s shall be performed according to the
corresponding construction schedule and the progress of other contractors' The
.nstrumentation contractor will be responsible for coordinating his tas*s with other
contractors to a)oid erection or construction interferences, congestions and delays'
The .nstrumentation and control contractor shall not interfere with the plant operation
that is already being operated' !ny plant shutdown that might be e)entually required to
ma*e any connection to the e1isting installations shall be requested and scheduled in
ad)ance' $esides, it shall be coordinated with the owner+s representati)e'
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INSTRUMENTATION INSTALLATION
TECHNICAL SPECIFICATION
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2+, NO%#AS B C"I7OS 9 NORMS AND CODES
Las nor&as 1 estndares e7igidos 'ara e dise?o4 fa,ricacin4 'rue,as4 instaacin 1
funciona&iento de os e"ui'os considerados en esta es'ecificacin4 de,ern
corres'onder a as <ti&as ediciones 1 en&iendas 'u,icadas 'or as instituciones de a
siguiente ista:
#@8( : #&erican @ationa 8tandard (nstituteF
#8=M : #&erican 8ociet1 for =esting and MateriasF
E(# : Eectronics (ndustries #ssociation 8tandardsF
FM : Factor1 Mutua Engineering #ssociationF
(CE# : (nsuated Ca,e Engineers #ssociationF
(EC : (nternationa Eectrotec>nica Co&&issionF
(EEE : (nstitute of Eectrica and Eectronica EngineersF
(8# : (nstru&entation4 81ste&s4 and #uto&ation 8ociet1F
(8% : (nternationa 8tandards %rganizationF
@EC : @ationa Eectrica CodeF
@EM# : @ationa Eectrica ManufacturerGs #ssociationF
@E8C : @ationa Eectrica 8afet1 #ssociationF
@FP# : @ationa Fire Protection #ssociationF
%8H# : %ccu'ationa 8afet1 and Heat> #d&inistrationF
8#M# : 8cientific #''aratus MaHers #ssociationF
I/C : Inifor& /uiding CodeF
IL : InderJriters La,oratories 8tandardsF
(EC : B-D*2+)+9B %'tica Fi,ers Part )+9B: Measure&ent Met>ods and =est
Procedures Monitoring of C>anges in %'tica =rans&ittanceF
=(#$E(#+900+B)+# ; F%=PB): Measure&ent of Fi,er or Ca,e #ttenuation Ising an
%=.!F
(EC : B -D*2+)+) %'tica Fi,ers Part )+): Measure&ent Met>ods and =est
Procedures Genera and GuidanceF
C@E+Per<: Cdigo @aciona de Eectricidad.
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!@E : !ega&ento @aciona de Edificaciones
!ega&ento de 8eguridad e Higiene %cu'aciona de 8u, 8ector+Eectricidad
5Per<6
Es res'onsa,iidad de Contratista e conoci&iento de os re"ueri&ientos de estos
cdigos 1 estndares de 8MC:. Cua"uier ca&,io o ateracin a e"ui'a&iento 'ara
"ue stos cu&'an con os cdigos o estndares ser a e7'ensas de Contratista.
E Contratista 'odr >acer uso de otras nor&as "ue cu&'an o e7cedan as
rega&entaciones de as antes &encionadas4 'revia consuta a 8MC: 'ara su
a'ro,acin 'or escrito.
Cua"uier discre'ancia entre as nor&as usadas 1 a 'resente Es'ecificacin4 de,er
ser indicada e7'resa&ente en a oferta4 'ara su evauacin 1 anisis.
En caso de diferencias entre os estndares se?aados 1 e 'roducto o servicios
cotizado4 e Contratista de,er indicar as nor&as 1 cdigos consutados4 1 su
e"uivaente con os a"u3 &encionados.
The norms and standards required for the design, fabrication, tests, installation and
functioning of the equipments considered in this specification, shall correspond to the
latest editions and amendments published by the institutions in the following list
The Contractor is responsible for the understanding of these S%C& codes and
standards' !ny change or modification to the equipment to comply with the codes or
standards shall be at the e1pense of the Contractor'
The Contractor may use other norms that comply or e1ceed the abo)ementioned
regulations, with the pre)ious submission to S%C& for its written appro)al'
!ny discrepancy between the used norms and this Specification shall be e1pressly
indicated in the offer, for its e)aluation and analysis'
.n case of differences between the abo)ementioned standards and the quoted product
or ser)ices, the Contractor shall indicate the consulted standards and codes, and its
equi)alence with those mentioned herewith'
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3+, #EO"O5O78A "E %A(A$O B P%E'ENCION "E %IES7OS 9 #OR-
METHODOLOG. AND RIS- PRE/ENTION
Los &todos de tra,ajo 1 a secuencia de ejecucin de as %,ras4 savo a"ueos
esta,ecidos e7'resa&ente en os .ocu&entos de Contrato4 sern deter&inados 'or e
Contratista 1 de,ern ser so&etidos 'revia&ente a su ejecucin4 a a revisin 1
'osterior a'ro,acin de a su'ervisin de o,ras de 8MC:.
8in e&,argo4 en cua"uier &o&ento a su'ervisin de o,ras de 8MC: 'odr e7igir a
&odificacin de estos &todos o secuencias a<n cuando estos 1a se encuentren
a'ro,ados.
Los &todos de tra,ajo de,ern ser 'anificados de &anera ta4 "ue consideren todas
as 'recauciones necesarias 'ara evitar accidentes o da?os a as 'ersonas o a os
e"ui'os e instaaciones circundantes4 definiendo as actividades a travs de
'rocedi&ientos de tra,ajo seguros cara&ente es'ecificados4 todo esto considerando
"ue os tra,ajos se ejecutarn cerca de instaaciones en servicio 1 con circuacin de
ve>3cuos. Para eo se de,er e7a&inar cuidadosa&ente os recursos >u&anos4
&ateriaes e instaaciones au7iiares a e&'ear4 e 'rocedi&iento de tra,ajo seguro4 a
secuencia de actividades4 a 'ro7i&idad a 'artes energizadas4 os 'eigros de
atra'a&iento4 go'es u otros4 1 en genera as condiciones de riesgos in>erentes a este
ti'o de tra,ajo4 en es'ecia a"ueas "ue se deriven de as actividades &ineras4 co&o
es a zona donde se ejecutarn as o,ras.
E contratista de,er contar con e7'ertos en 'revencin de riesgos4 de acuerdo con os
re"ueri&ientos de a o,ra4 o cua ser 'recisado 'or e (ns'ector 8HE 58afet1 Heat> K
Enviro&ent6. Por o tanto4 se >ace es'ecia &encin4 "ue e Contratista de,er ado'tar
todas as &edidas 'ara 'revenir a ocurrencia de accidentes4 'rdidas en genera 1
ateraciones a &edio a&,iente. 8e de,er considerar a egisacin vigente a res'eto
1 as instrucciones "ue sean i&'artidas 'or a su'ervisin de o,ra de 8MC:4 as3 co&o
'or 'ersona de 8HE.
The wor* methods and /or* e1ecution schedule, other than those e1pressly
established in the Contract "ocuments, shall be determined by the Contractor and
subect to re)iew and further appro)al by S%C& wor* super)ision team before
e1ecution thereof'
S%C& wor* super)ision team may, howe)er, request amendments to these methods or
schedules at any moment e)en if they ha)e already been appro)ed'
The wor* methods shall be planned ta*ing into consideration all necessary precautions
to pre)ent accidents or damage to people or equipment and nearby facilities, defining
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the acti)ities through clearly specified safe wor* proceduresB all this considering that
wor*s shall be performed near to ser)ice facilities and )ehicle traffic' For this purpose
thoroughly e)aluations shall be conducted to human resources, materials and au1iliary
facilities, safe wor* procedures, wor* schedule, pro1imity to powered parts, pinch
haAard, blows, etc', and general ris* conditions related to this type of wor*, particularly
those deri)ed from mining acti)ities li*e the area where wor*s will be conducted'
The Contractor shall ha)e ris* pre)ention specialists according to wor* requirements to
be specified by the S7< inspector (Safety 7ealth C <n)ironment)' Therefore, it is
important to note that the Contractor shall ta*e all necessary measures to pre)ent
accidents, general loss and en)ironmental disturbances' The applicable regulations as
well as instructions gi)en by S%C& wor* super)ision team and S7< personnel shall be
ta*en into account'
5+, "EFINICIN "E ACI'I"A"ES 9 ACTI/IT. DEFINITION
Las siguientes actividades de,ern ser ejecutadas 'or e Contratista:
The following acti)ities shall be carried out by the Contractor
!evisin de a infor&acinF
.nformation re)iewB
!etiro de a&acn 1 dese&,aajeF
/ithdrawal from warehouse and unpac*ingB
(ns'eccin 1 verificacinF
.nspection and )erificationB
(nstaacin de instru&entosF
.nstrument installationB
Cai,racin de (nstru&entosF
.nstrument calibrationB
ModificacionesF
!mendmentsB
:erificacin genera de &ontajeF
Deneral assembly )erificationB
Prue,as de continuidad4 de aisacin 1 'uesta a tierra:
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Continuity, insulation, and grounding testsB
#'o1o a verificacin funciona de azos.
Functional loop testing support
# continuacin se descri,en as definiciones de cada uno de estos tr&inos
The following includes definitions of each of these terms'
5+1 %evisiAn de l* Inform*ciAn9 I!'$%0ati$! R)1i)2
Para a ejecucin 1 desarroo de as instaaciones &ateria de esta es'ecificacin4 e
Contratista considerar os corres'ondientes 'anos4 docu&entos 1 es'ecificaciones
tcnicas de 'ro1ecto. .e,er ta&,in considerar a infor&acin e&itida 'or e
fa,ricante reacionadas con &anuaes e instrucciones de &ontaje de e"ui'os 1
ee&entos a ser utiizados en e desarroo de 'ro1ecto4 "ue ta&,in son considerados
co&o 'arte de esta es'ecificacin. En resu&en4 considerar toda a infor&acin
necesaria 1 suficiente 'ara "ue4 unida a as ,uenas 'rcticas de a (ngenier3a de
'ro1ecto 1 construccin4 'er&itan concuir en ,uen tr&ino as o,ras re"ueridas.
Los 'anos de 'ro1ecto son 'arcia&ente diagra&ticos 1 no se 'retende "ue
&uestren todas as caracter3sticas de tra,ajo en detae. Las u,icaciones "ue se
&uestran en os di,ujos4 a &enos "ue sean di&ensionadas4 re'resentan so una
a'ro7i&acin4 1 e contratista seeccionar as u,icaciones reaes 'ara e &ontaje4
considerando de,ida&ente as caracter3sticas de a construccin 1 e tra,ajo de otras
industrias. 8i se 'resentasen condiciones es'eciaes o si fuesen necesarias incusiones
'rinci'aes en os di,ujos4 e contratista 'resentar ,os"uejos de &todo 'ro'uesto a
8MC: o a su re'resentante4 'ara su a'ro,acin.
E Contratista &antendr en ,uenas condiciones4 un juego co&'eto de os 'anos de
'ro1ecto4 e indicar en as &is&as4 todos os ca&,ios reaizados durante a
construccin. Estos 'anos !ed Line se reaizarn con a a1uda de 'antias u otras
>erra&ientas adecuadasF as etras de,en dise?arse cuidadosa&ente 'ara "ue os
ca&,ios sean egi,es 1 fcies de entender. #de&s4 e Contratista de,er desarroar
os 'anos #s+/uit en #utocad C--- a 'artir de os 'anos !ed Line ea,orados en
ca&'o. Los 'anos !ed Line 1 #s+/uit sern devuetos a 8MC: o a su re'resentante
autorizado4 una vez cu&inado e 'ro1ecto.
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.n order to e1ecute and de)elop the facilities under this specification, the Contractor
shall ta*e into account the rele)ant proect drawings, documents and technical
specifications' $esides, the Contractor shall also consider information pro)ided by the
manufacturer contained in the assembly manuals and instructions relating to equipment
and items to be used in de)eloping the proect and that are also considered a part of
this specification' To sum up, the Contractor shall consider all necessary and sufficient
information along with proect and construction engineering good practice to
successfully complete the required wor*s'
The proect drawings are partially diagrammatic and are not intended to show all wor*
characteristics in detail' The locations showed in the drawings, unless they are siAed,
are only appro1imate and the Contractor shall select the actual locations for the
assembly, duly considering the construction and wor* characteristic of other industries'
.f any special conditions e1isted or maor additions were required in the drawings, the
Contractor shall submit the proposed method s*etches to S%C& or its representati)e
for appro)al'
The Contractor shall *eep a full set of proect drawings in good conditions and indicate
thereof all changes made during the construction phase' The Eed 2ine drawings shall
be prepared using templates or other appropriate toolsB the fonts shall be carefully
designed to incorporate clear and readable changes' $esides, the Contractor shall
prepare the !s9$uilt drawings in !utocad )ersion :555 based on the Eed 2ine drawings
prepared in the field' Such Eed 2ine and !s9$uilt drawings shall be returned to S%C&
or its authoriAed representati)e, once the proect has been completed'
5+1 %etiro de Alm*cEn y "esem;*l*@e 9 #it+"%a2al '%$0 #a%)+$u*) a!"
U!,a(&i!3
8e refiere a retiro de a&acn 1 a transferencia de a res'onsa,iidad so,re a
instru&entacin 1 e"ui'os su&inistrados 'or e Pro1ecto. # 'artir de &o&ento de
retirar e instru&ento o e"ui'o4 este "ueda ,ajo su res'onsa,iidad4 'or o tanto de,er
revisaro cuidadosa&ente de acuerdo a as istas de e&,ar"ue 5'acHing ist64 'anos de
fa,ricante 1 &anuaes4 1 dar aviso escrito a a su'ervisin de o,ras de 8MC: de
cua"uier ee&ento fatante.
.t refers to the withdrawal from warehouse and transfer of responsibility on the
instruments and equipment pro)ided for the Proect' Once the instrument or equipment
are remo)ed from warehouse, they are under the Contractor+s responsibilityB therefore,
they shall carefully re)iew them in accordance with the pac*ing lists, manufacturer+s
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drawings and manuals, and report in writing to S%C& wor* super)ision team on any
missing item'
5+2 InspecciAn y 'erific*ciAn 9 I!*,)(ti$! a!" /)%i'i(ati$!
8e refiere a una ins'eccin visua con e fin de detectar cua"uier da?o o des'erfecto
en instru&entos o e"ui'os. (ncu1e a verificacin de rangos4 cone7in a 'roceso4 ti'o
de &ontaje4 1 otras caracter3sticas tcnicas de instru&entos4 de acuerdo a o infor&ado
en a Hoja de .atos res'ectiva4 1 os Estndares o .etaes de Montaje de 'ro1ecto. E
Contratista de,er infor&ar 'or escrito a a su'ervisin de o,ras de 8MC:4 de for&a
o'ortuna4 1 antes de 'roceder a &ontaje4 so,re cua"uier 'ro,e&a detectado4 de o
contrario se asu&ir "ue este fue 'rovocado 'or res'onsa,iidad de Contratista.
.t refers to a )isual inspection intended to detect any damage or malfunction in
instruments or equipment' .t includes )erification of ranges, process connection,
erection type and other instrumentation technical characteristics as indicated in the
rele)ant "ata Sheet and proect Standards and <rection "etails' The Contractor shall
inform in writing to S%C& wor* super)ision team, on a timely basis and before the
erection, any problem detected, otherwise such problem shall be assumed to be under
the ContractorFs responsibility'
5+3 Inst*l*ciAn de Instrumentos 9 I!*t%u0)!t I!*tallati$!
8e refiere a &ontaje4 tanto de os ga,inetes de siste&a de contro4 co&o de os
instru&entos de ca&'o instaados en 3neas de 'roceso4 'ozas u otros e"ui'os4 1 de
os res'ectivos trans&isores cuando corres'onda. 8e incu1e a canaizacin 1
cone7in de 3neas de aire de instru&entacin4 cone7ionado de instru&entos4 cajas de
intercone7in de instru&entos4 cone7ionado de ca,es de ai&entacin de instru&entos
1 e"ui'os de contro de )C- : de C#4 cajas de ai&entacin de 'oder de instru&entos4
cone7ionado de siste&as intr3nseca&ente seguros 5si os >u,iera6 1 'anees de contro.
8e incu1e en esta actividad e cone7ionado de instru&entos asociados a e"ui'os
&a1ores 'rovistos con 'a"uete &ecnico4 1 e cone7ionado entre 'anees de contro de
estos e"ui'os 1 ga,inetes de 8iste&a de Contro de a 'anta.
En caso "ue sean necesarios agunos ca&,ios de u,icacin 1$o dis'osicin de
tu,er3as4 ,andejas 1 e"ui'os4 de,ido a ajustes 'or condiciones de terreno4 estos
ca&,ios o ajustes sern 'revia&ente revisados 1 a'ro,ados 'or 8MC:4 antes de
ejecutar cua"uier tra,ajo o instaar ag<n &ateria. E Contratista es res'onsa,e de
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'anea&iento de tra,ajo antes de 'roceder con a construccin4 'ara asegurar "ue as
discre'ancias se corrijan 'revia&ente sin i&'icar costos ni tie&'os adicionaes.
.t refers to the erection of both control system cabinets and field instruments installed in
process lines, ponds or other equipment and the rele)ant transmitters, where
appropriate' .t includes channeliAation and wiring of instrumentation air lines, instrument
wiring, instrument unction bo1es, power cable wiring and =:5 &!C control equipment,
instrument power bo1es, intrinsically safe system wiring (if any) and control panels'
This acti)ity includes the wiring of instruments associated to maor equipment pro)ided
with the mechanical pac*age and wiring between these equipment control panels and
plant Control System cabinets'
.n case some location changes and-or pipeline, tray and equipment disposal are
necessary due to ground condition adustments, these changes or adustments shall be
pre)iously re)iewed and appro)ed by S%C& before conducting any wor* or installing
any material' The Contractor shall be responsible for planning the wor* before
construction to ensure discrepancies are pre)iously corrected without in)ol)ing
additional costs or time'
5+5 C*li;r*ciAn de Instrumentos 9 I!*t%u0)!t Cali4%ati$!
8e refiere a ajuste re"uerido 'or todos os instru&entos de terreno4 'ara co&'ro,ar su
o'eracin en e rango a'ro'iado4 as3 co&o e funciona&iento 1 e7actitud acorde con o
garantizado 'or e fa,ricante. Para esto4 e Contratista de,er tener un a,oratorio con
instru&entos 'atrones4 con certificacin a d3a de organis&os co&'etentes 1 toda a
instru&entacin eectrnica adecuada 'ara tra,ajar con instru&entos ,asados en
&icro'rocesadores de <ti&a tecnoog3a 1 cuando corres'onda4 con siste&as de
co&unicaciones adecuados.
Para esto e Contratista de,er 'roveer os e"ui'os de configuracin de instru&entos
'ara azos de 9 ; C- &# &s H#!= de dos o cuatro >ios4 1 co&unicaciones 'or ,uses
de ca&'o con as interfaces de co&unicacin "ue sean necesarias4 ade&s de un
co&'utador de ti'o 'ortti "ue 'er&ita a insercin de tarjetas en for&a r'ida 1
segura. Los 'rinci'aes ,uses de ca&'o usados corres'onden a .evice@et4
Contro@et4 Et>ernet$(P4 Mod,us =CP.
Los datos "ue definen e identifican a cada instru&ento4 as3 co&o as condiciones de
cai,racin 1 os vaores de a &is&a4 de,ern ser reco'iados e incuidos en un
docu&ento a&ado LProtocoo de Prue,aM. Este 'rotocoo de 'rue,a ser e7cusivo 1
<nico 'ara cada instru&ento4 donde se de,e consignar e n<&ero de tag4 &arca4
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&odeo4 rango4 fec>a de retiro4 fec>a de instaacin4 fec>a de 'rue,as4 da?os4
ee&entos adicionaes o fatantes4 descri'cin de as 'rue,as 1 e"ui'os utiizados4
detae de cai,raciones 1 cua"uier otra infor&acin "ue 'er&ita tener una >oja
detaada de instru&ento. E for&ato de este 'rotocoo ser 're'arado 'or e
Contratista 1 a'ro,ado 'or a su'ervisin de o,ras de 8MC:.
E Contratista4 de,er entregar cada instru&ento cai,rado4 aco&'a?ado de su
'rotocoo de 'rue,a en for&a individua. @o se ace'tar entrega de 'rotocoos 'or otes
de instru&entos4 aun"ue os instru&entos sean de a &is&a &arca4 &odeo 1 rango de
o'eracin.
La su'ervisin de o,ras de 8MC:4 'odr verificar cua"uier cai,racin de
instru&entos4 cuando o esti&e conveniente4 as3 co&o e estado de os instru&entos
'atrones e instru&entos de cai,racin "ue e Contratista tenga en su a,oratorio. La
su'ervisin de o,ras de 8MC:4 'odr rec>azar cua"uier cai,racin4 cuando tenga
dudas en su 'rocedi&iento o en e 'rotocoo entregado 'or e Contratista.
The data defining and identifying each instrument and calibration conditions and )alues
thereof shall be gathered and included in a document entitled GTest ProtocolH' This test
protocol shall be e1clusi)e and unique for each instrument, and it shall include the tag
number, trademar*, model, range, remo)al date, installation date, test date, damage,
additional or missing items, description of tests and equipment used calibration details
and any other information necessary to de)elop a detailed instrument data sheet' This
protocol form shall be prepared by the Contractor and appro)ed by S%C& wor*
super)ision team'
To this end, the Contractor shall pro)ide instrument configuration equipment for : or #9
wire, #9:5 m! I 7!ET loops and fieldbus communications with the necessary
communication interfaces as well as a laptop to easily and rapidly insert cards' The
main fieldbuses used are "e)ice3et, Control3et, <thernet-.P, %odbus TCP'
.t refers to the adustment required to all ground instruments in order to )erify their
operation falls within the appropriate range and the performance and accuracy thereof
are consistent with the manufacturer+s warranties' For this purpose, the Contractor shall
ha)e a laboratory with master instruments currently certified by the rele)ant authorities
and all electronic instruments appropriate to wor* with cutting9edge microprocessor9
based instruments and, where appropriate, with rele)ant communication systems'
The Contractor shall pro)ide each instrument gauged and accompanied by a test
protocol for each one' .nstrument protocol lots shall not be accepted, e)en if the
instruments are of the same trademar*, model, and operation range'
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S%C& wor* super)ision team may )erify any instrument calibration, where con)enient,
and the status of the master instruments and calibration instruments at the Contractor+s
laboratory' S%C& wor* super)ision team may reect any calibration when any doubts
e1ist on the calibration procedure or the protocol pro)ided by the Contractor'
5+/ #odific*ciones 9 A0)!"0)!t*
8e refiere a cua"uier &odificacin "ue sea necesario ejecutar de,ido a as condiciones
de ca&'o4 interferencias u otras circunstancias. =oda &odificacin "ue se de,a
reaizar4 de,er ser advertida 'or e Contratista4 1 a'ro,ada 'revia&ente 1 'or escrito
'or a su'ervisin de o,ras de 8MC:. Para esto e Contratista de,er &antener en sus
oficinas de a o,ra4 un juego co&'eto de 'anos de 'ro1ecto4 con e <nico fin de
se?aar en eos4 en for&a destacada4 as &odificaciones introducidas a 'ro1ecto
durante e desarroo de as o,ras4 1 sus de,idas autorizaciones.
Este juego de 'anos corregidos o &odificados de,er entregarse a a su'ervisin de
o,ras de 8MC: a ter&inar as o,ras 'ara actuaizar os 'anos de 'ro1ecto.
#de&s e contratista de,er evar un registro <nico 1 cronogico de as
&odificaciones4 "ue descri,a ,reve&ente e caso tratado4 con a indicacin de os
'anos 1 docu&entos co&'ro&etidos 1 os acuerdos ado'tados.
.t refers to any amendment necessary due to field conditions, interferences or other
circumstances' !ll amendments required shall be noticed by the Contractor and
pre)iously appro)ed in writing by S%C& wor* super)ision team' To this end, the
Contractor shall *eep in its site office a full set of the proect drawings with the only
purpose of indicating thereof the amendments made to the proect during the wor*
de)elopment and the rele)ant authoriAations'
This set of corrected or amended drawings shall be pro)ided to S%C& wor* super)ision
team at the end of the wor*s to update the proect drawings'
.n addition, the Contractor shall *eep a single, chronological record of the amendments
briefly describing the case addressed and indicating the drawings and documents
in)ol)ed and reached agreements'
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5+7 'erific*ciAn 7ener*l de #ont*@e 9 G)!)%al A**)04l /)%i'i(ati$!
8e refiere a contro de caidad re"uerido 'ara co&'ro,ar "ue toda a instru&entacin
est &ontada de acuerdo a es'ecificaciones e instaada correcta&ente 1 "ue se
encuentra co&'eta&ente o'erativa 1 dis'oni,e 'ara ace'tacin de 'ro'ietario.
.t refers to quality control required to )erify that all instruments are not only assembled
as established in the specifications but also correctly installed and completely operati)e
and a)ailable for the owner+s acceptance'
5+: Prue;*s de Continuid*dG de Aisl*miento y Puest* * ierr* 9 C$!ti!uit5
I!*ulati$! a!" G%$u!"i!3 T)*t*
8e refiere a a verificacin de continuidad ectrica de conductores4 1 a as 'rue,as de
aisa&iento de acuerdo a a tensin no&ina de conductor. Esta actividad4 se reaizar
'ara todo conductor canaizado 'or e Contratista. Estas 'rue,as de,ern >acerse
antes de interconectar os instru&entos o e"ui'os de res'onsa,iidad de Contratista.
Por o tanto4 de no >a,er sido reaizadas co&o 'arte de a 'artida de canaizacin
'revia&ente4 de,ern ser reaizadas co&o un 'rerre"uisito4 antes de reaizar e
cone7ionado de os e"ui'os e instru&entos.
!es'ecto a a 'uesta a tierra de,er verificarse a continuidad de ea 1 a no+cone7in
a tierra en &s de un 'unto4 en a tra1ectoria de ca,e "ue a necesite.
E Contratista4 de,er entregar 'rotocoos de 'rue,as 'ara cada circuito 1 ca,e
'ro,ado4 de acuerdo a o indicado en as Es'ecificaciones de Montaje Ectrico.
The ground continuity and lac* of earthing in more than one point shall be )erified along
the necessary cabling'
.t refers to the chec*ing of conductor electrical continuity and insulation tests in
accordance with the conductor rated )oltage' This acti)ity is carried out for each
conductor channeliAed by the Contractor' These tests shall be conducted before
interconnecting the instruments or equipment under Contractor+s responsibility' .f not
pre)iously performed as part of the channeliAation item, they shall be performed as a
pre9requisite to carry out equipment and instrument wiring'
The Contractor shall pro)ide test protocols for each tested circuit and cable as indicated
in the <lectrical !ssembly Specifications'
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5+- 'erific*ciAn de 5*Hos 9 L$$, /)%i'i(ati$!
La verificacin funciona de azos ser reaizada 'or e 'ersona de co&isiona&iento
con a'o1o de Contratista de construccin4 1 corres'onde a as 'rue,as 're+
o'eracionaes "ue conte&'a e 'rocedi&iento de verificacin "ue todos 1 cada uno de
os sensores 1 actuadores ectricos4 &ecnicos4 neu&ticos e >idruicos de un
deter&inado siste&a4 o'eren seg<n a es'ecificacin 1 acorde a o es'erado.
Isua&ente4 se recurre a generar entradas 1 saidas4 anagicas 1$o digitaes4 en e
siste&a de contro4 con e o,jeto de o,servar a res'uesta de os diversos co&'onentes
1 de ee&ento fina de contro.
E Contratista soicitar 'or escrito a a su'ervisin de o,ras de 8MC:4 a revisin de
&ontaje4 canaizacin 1 ca,eado de os e"ui'os antes de su cone7ionado 1
energizacin.
Los datos "ue definen e identifican a cada azo de,ern ser reco'iados e incuidos en
un docu&ento a&ado LProtocoo de Prue,a de LazoM. Este 'rotocoo de 'rue,a ser
e7cusivo 1 <nico 'ara cada azo4 donde se de,e consignar e n<&ero de azo4 e tag
de os instru&entos "ue co&'onen e azo4 &arca4 &odeo4 rango4 fec>a de as
'rue,as4 descri'cin de as 'rue,as4 e"ui'os utiizados 1 cua"uier otra infor&acin
"ue 'er&ita tener una >oja detaada de azo. E for&ato de este 'rotocoo ser
're'arado 'or e gru'o de co&isiona&iento 1 a'ro,ado 'or a su'ervisin de o,ras de
8MC:.
E gru'o de co&isiona&iento de,er entregar cada azo 'ro,ado4 aco&'a?ado de su
'rotocoo de 'rue,a en for&a individua.
Nueda e7enta de res'onsa,iidad de Contratista a actividad de sinton3a de azo4 "ue
ser desarroada 'or otros4 savo en a 'restacin de 'ersona idneo4 'ara a
'osi,iidad de re'arar ag<n 'ro,e&a en ca&'o4 detectado 'or otros en as 'rue,as.
The functional loop )erification shall be performed by the commissioning personnel
supported by the construction Contractor' .t is an integral part of the pre9operational
tests that include )erifying that e)ery electrical, mechanical, pneumatic and hydraulic
actuator and sensor of a gi)en system is operating in accordance with the specification
and as e1pected' 0sually, analog and-or digital inputs and outputs are conducted in the
control system to see the response of the different components and the final control
item'
The Contractor shall request in writing to S%C& wor* super)ision team to re)iew the
equipment assembly, channeliAation and cabling before wiring and powering them'
PAD 4B PHASE 1 DETAIL
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TECHNICAL SPECIFICATION
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"ata defining and identifying each loop shall be gathered and included in a document
entitled GTest ProtocolH' This test protocol shall be e1clusi)e and unique for each
instrument, and it shall include the loop number, instrument tag, trademar*, model,
range, test date, test description, equipment used and any other information necessary
to de)elop a detailed loop data sheet' This protocol form shall be prepared by the
commissioning team and appro)ed by S%C& wor* super)ision team'
The commissioning team shall pro)ide each loop appro)ed and accompanied by its
separate test protocol'
The Contractor shall not be held responsible for the loop tuning to be performed by third
parties, e1cept for the pro)ision of competent personnel for possible repairs of any field
problems detected by third parties in the tests'
/+, CON"ICIONES "E SE%'ICIO 9 SER/ICE CONDITIONS
Cada e"ui'o ser ca'az de o'erar en for&a continua as C9 >oras de d3a4 D d3as 'or
se&ana 1 2B0 d3as a a?o4 con una vida <ti de 2- a?os o &s.
Los e"ui'os so'ortarn as condiciones s3s&icas de a zona "ue corres'onden a una
casificacin seg<n e Criterio de .ise?o Civi M(-*H-B-+CB-+C+C.+--)$)02)0+CB--+
9CEC+--)4 &anteniendo su ca'acidad de funcionar 1 o'erar nor&a&ente durante un
sis&o4 sin &ostrar defor&aciones 'er&anentes o faas4 'roducto de os esfuerzos
'rovocados.
<ach equipment unit shall be able to operate :# hours a day, ; days a wee*, ?8> days
a year, with a useful life of ?5 years or more'
The equipment shall support the local seismic conditions classified according to the
Ci)il "esign Criteria %.5675859:859:9C"955=-=>?=>9:8559#:<C955=, *eeping its
capacity to operate normally during an earthqua*e without showing permanent
deformations or faults because of the stress'
/+1 Condiciones Am;ient*les 9 E!1i%$!0)!tal C$!"iti$!*
Los instru&entos 1 servicios asociados de,ern ser a'tos 'ara tra,ajar con un ato
nive de conta&inacin corrosiva4 derivada de derra&es 1 sa'icaduras de souciones
cidas. .e,ern 'oder o'erar sin inconvenientes considerando as condiciones
ci&ticas 1 geogrficas de ugar de e&'aza&iento de a 'anta "ue se se?aan a
continuacin:
PAD 4B PHASE 1 DETAIL
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TECHNICAL SPECIFICATION
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Eevacin : CD--&sn&F
Presin #t&osfrica : D9.2* HPa a,sF
=e&'eratura M7i&a Pro&edio : CDOCF
=e&'eratura M3ni&a Pro&edio : DOCF
:eocidad viento M7. Pro&edio : CC.B H&$>F
Preci'itacin #cu&uada : 9B.9 && $ a?oF
@ieve : @uaF 1
Pona 83s&ica : :er Criterio de .ise?o Civi
M(-*H-B-+CB-+C+C.+--)$02)0+
CB--+9CEC+--).
En genera4 as condiciones de o'eracin son a"ueas t3'icas de una instaacin
&inera4 es decir4 'ovo en sus'ensin 1 atos nivees de vi,racin.
The instruments and associated ser)ices shall be appropriate to wor* under high
corrosi)e contamination le)el conditions deri)ed from acid solution splashes and spills'
They shall operate without problems considering the following weather and
geographical conditions at the plant site,
<le)ation , :;55 maslB
!tmospheric pressure : ;#'?6 *Pa absB
%a1imum !)erage Temperature : :; JCB
%inimum !)erage Temperature : ; JCB
%a1imum !)erage /ind Speed , ::'8 *m-hB
!ccumulated Precipitation , #8'# mm - yearB
Snow , 3ullB and
Seismic Aone , See Ci)il "esign Criteria
%.5675859:859:9C"9
55=->?=>9:8559#:<C955=
.n general, the operating conditions are those usually related to a mining facility, i'e',
suspended dust and high )ibration le)els'
PAD 4B PHASE 1 DETAIL
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TECHNICAL SPECIFICATION
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/+1 Sistem* ElEctrico 9 El)(t%i(al S*t)0
=i'o : Monofsico4 2 Hios 5fase4 neutro4 tierra6F
Frecuencia : B- Q -.BR HzF
=ensin de .istri,ucin : )C- :F
Puesta a tierra : Cone7in a tierra de acuerdo a (EEE 8tandard
)9C+)**).
Type : Single9phase, ?9wire (phase, neutral, ground)B
Frequency : 85 K 5'8L 7AB
&oltage : =:5 &B
Drounding , =#:9=66= .<<< Standard Drounding'
7+, %E>&E%I#IENOS 7ENE%A5ES "E INSA5ACIN 9 GENERAL INSTALLATION
REQUIREMENTS
7+1 #ont*@e de Instrumentos y EIuipos de Instrument*ciAn 9 I!*t%u0)!t
a!" I!*t%u0)!tati$! E6ui,0)!t E%)(ti$!7
Ina vez retirados os instru&entos o e"ui'os desde a&acn4 1 >asta a rece'cin en
o'eracin 'or 'arte de a su'ervisin de o,ras de 8MC:4 e Contratista ser
res'onsa,e directo 'or e da?o o e7trav3o de todos 1 cada uno de os instru&entos 1
e"ui'os4 as3 co&o de sus 'artes 1 accesorios.
E Contratista ser res'onsa,e e7cusivo de ree&'azo de e"ui'os da?ados o
e7traviados4 'or otros de caracter3sticas idnticas a origina4 'revia a'ro,acin de a
su'ervisin de o,ras de 8MC:. @o se ace'tar a re'aracin de eos.
Nueda 'ro>i,ido e ree&'azo de e"ui'os4 instru&entos o accesorios4 da?ados o
e7traviados 'or otros de si&iares caracter3sticas 'ero destinados a otras reas o 3neas
de 'roceso sin autorizacin 'revia de a su'ervisin de o,ra de 8MC:.
La instaacin de a instru&entacin de,e ser coordinada con a de,ida antici'acin con
a su'ervisin de o,ras de 8MC: en sus diversas disci'inas 5(nstru&entacin4 Pi'ing4
Mecnica4 Ectrica4 Civi4 etc.6 'ara "ue stas consideren os es'acios4 cone7iones4
accesos4 etc.4 de acuerdo con a infor&acin &s reciente dis'oni,e en ca&'o.
PAD 4B PHASE 1 DETAIL
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TECHNICAL SPECIFICATION
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Previo a a instaacin4 es res'onsa,iidad de Contratista4 e retiro 1 trans'orte de a
instru&entacin a a,oratorios4 'ara 'rue,as estticas o din&icas4 as cuaes de,ern
ser coordinadas adecuada&ente4 'ara evitar da?os en os co&'onentes.
8e de,e tener es'ecia 'recaucin con os instru&entos en 3neas de 'roceso4 os "ue
de,ern ser retirados antes de as 'rue,as >idruicas 1 i&'ieza de ca?er3as.
Las instaaciones ectricas4 taes co&o tendido de conduits4 ,andejas 'ortaca,es 1
ca,es4 re"ueridas 'or a instru&entacin 1 'or e siste&a de contro4 se de,ern
ajustar a as es'ecificaciones 1 'rocedi&ientos esta,ecidos en e docu&ento
Es'ecificacin =cnica de Construccin 1 Montaje Ectrico.
Los instru&entos4 de,ern &ontarse de acuerdo con os 'anos de detae de
instaacin4 cone7in 1 &ontaje4 1 de acuerdo con as instrucciones de fa,ricante. Los
&ateriaes utiizados4 de,ern ser a"ueos indicados en as istas de &ateriaes
incuidas en os 'anos de detaes de instaacin 1 cone7in.
8e utiizarn carretes de acero ino7ida,e 'ara e &ontaje de instru&entacin
&eta<rgica 1 as3 'revenir 'osi,e faas con instaacin de instru&entacin &ontada
directa&ente en ductos de H.PE.
Los instru&entos con riesgo de ser so&etidos a ne,ina o uvia cida de,ern
instaarse en un so'orte con cu,ierta 'rotectora4 to&ando en cuenta as condiciones de
viento i&'erante4 con e o,jeto de &ini&izar su e7'osicin a ta a&,iente.
Cuando sea 'osi,e4 todos os instru&entos &ontados en ca&'o4 con a e7cusin de
a"ueos &ontados en 3nea4 o indicacin en contrario a o &ostrado en os 'anos4
de,ern ser instaados4 de &anera "ue su carcasa "uede centrada a una atura de )4B
&etros 'or so,re e nive de 'iso de a 'anta o 'atafor&a de o'eracin.
Los instru&entos no de,en ser &ontados so,re o en as cercan3as de 3neas de
'roceso caientes u otros e"ui'os sujetos a te&'eraturas su'eriores a 0- OC. 8e
re"uiere una distancia &3ni&a de C0 c&4 entre un instru&ento 1 cua"uier su'erficie
caiente. E7ce'cin a esto4 son os instru&entos e7'resa&ente es'ecificados4 'ara
o'erar a te&'eraturas &a1ores. #si&is&o4 no se instaarn instru&entos ,ajo
ca?er3as4 "ue 'uedan estar sujetas a goteo o derra&a&iento de 3"uido.
.urante e &ontaje de un instru&ento se de,e eegir una orientacin "ue considere as
faciidades de acceso 'ara o'eracin4 visuaizacin de escaas o 'antaas4 &antencin4
re'aracin 1$o cai,racin. =odos os instru&entos4 de,en ser accesi,es4 o 'roveer os
&edios 'ara ograr su accesi,iidad. .e igua &anera4 es condicin necesaria asegurar
"ue4 a u,icacin de &ontaje de os instru&entos4 no i&ite e trnsito e7'edito de
'ersonas.
Los instru&entos de,en &ontarse cerca de a cone7in de 'roceso4 tanto co&o sea
'osi,e4 sin 'erder de vista os re"ueri&ientos de accesi,iidad esta,ecidos.
PAD 4B PHASE 1 DETAIL
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TECHNICAL SPECIFICATION
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Los ter&&etros4 ter&o'ozos 1 &edidores de 'resin &ontados en 3nea4 de,ern
"uedar visi,es desde a 'atafor&a de o'eracin 1 accesi,es desde gradas o
'atafor&as ad1acentes. #de&s4 de,ern ser &ontados de ta for&a4 "ue se auto
drenen cuando a 3nea 'rinci'a se desocu'e.
Es'ecia cuidado se >a de to&ar en a instaacin de instru&entos actuados 'or
'resin4 "ue 'osean seo "u3&ico4 con e o,jeto de evitar una ru'tura de diafrag&a.
Los seos4 'or ning<n &otivo de,ern ser des&ontados de su 'osicin de f,rica.
Los cortes4 sodaduras 1 'erforaciones4 de,ern efectuarse con i&'ieza 1 'recisin.
Finaizada a instaacin de un instru&ento4 ste4 conjunta&ente con su so'orte4
a,razadera 1 ca,eado4 de,er 'resentar una a'ariencia i&'ia 1 co&'acta. Cua"uier
da?o a a 'intura de instru&entos 1 e"ui'os4 durante a instaacin4 de,er ser
resta,ecida a su condicin origina.
.urante a eta'a de &ontaje se de,er 'roteger e rea de tra,ajo4 de as condiciones
a&,ientaes 5arena4 aire conta&inado4 nie,a4 'ovo4 viento4 etc.6 1 de os 'osi,es
da?os &ecnicos4 'ro'ios de a eta'a de construccin. Con e o,jeto de evitar a
introduccin de &aterias e7tra?as a interior de os instru&entos4 cajas o ga,inetes4 'or
ninguna circunstancia4 'odrn retirarse os 'rotectores de su to&a de 'roceso o de sus
entradas de ca,e4 antes de ser conectados. Ina vez ter&inada a instaacin4 todas as
entradas de ca,e de,ern ser seadas 1 os conectores 'rotegidos 5e7terna&ente e
interna&ente64 con siicona u otro &ateria si&iar4 a'ro,ado 'or a su'ervisin de o,ras
de 8MC:.
La instru&entacin "ue no venga identificada con su L=ag @u&,erM4 de acuerdo a
istado de instru&entos4 de,er ser identificada en ca&'o 'or &edio de una 'aca de
acero ino7ida,e 2)B4 gra,ada 1 unida a instru&ento4 'or un aa&,re de &is&o
&ateria.
=odas as instaaciones de instru&entacin de,en ser instaadas4 conectadas 1
docu&entadas4 de acuerdo a os re"ueri&ientos 1 nor&ativas i&'uestas 'or a entidad
fiscaizadora corres'ondiente.
Las cone7iones de instru&entos a 3neas de 'roceso de,ern >acerse de &odo "ue
'er&itan tener un drenaje natura >acia os ee&entos de &edicin. En os tra&os
>orizontaes4 se de,er considerar una 'endiente de ):)0 1 as cone7iones verticaes4
de,ern reaizarse en for&a 'er'endicuar.
The Contractor shall be the only responsible for the damages and losses of all and
each one of the instruments and equipment as well as their parts and accessories upon
the withdrawal of the instrument and equipment from the warehouse up to their receipt
in operation by S%C& wor* super)ision team'
PAD 4B PHASE 1 DETAIL
ENGINEERING UPDATE
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INSTRUMENTATION INSTALLATION
TECHNICAL SPECIFICATION
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The Contractor shall be the only responsible for the replacement of damaged or lost
equipment with other of identical characteristics to the original equipment, subect to the
appro)al of S%C& wor* super)ision team' Their reparation shall no be accepted'
.t is forbidden to replace damaged or lost equipment with other equipment of similar
characteristics but intended to other areas or process lines without the pre)ious
appro)al of S%C& super)ision wor* team'
The instrument installation shall be coordinated duly in ad)ance with S%C& wor*
super)ision team in their corresponding discipline (instrumentation, piping, mechanics,
electric and Ci)il etc ) such that they consider the space, connection, access etc,
according to the most recent a)ailable information on site'
$efore the installation, the Contractor shall remo)e and ta*e the instrumentation to the
laboratory for static and dynamic tests which shall be duly coordinated to a)oid
damages in their components'
Special care shall be ta*en with the instrument in process lines which shall be remo)ed
before hydraulic tests and the piping cleaning are conducte'
The electric installations such as conduit laying, cable hanger and cable trays required
for the instrumentation and the control system shall follow the specifications and
procedures set forth in the document MTechnical Specification for Construction and
<lectrical !ssemblyH'
.nstruments shall be erected in accordance with the installation, connection and
erection detail drawing and in accordance with the manufacturer+s instructions' The
materials to be used shall be those indicated in the material lists included in the
installation and connection detail drawings'
Stainless steel reels for the erection of metallurgical instruments shall be used to a)oid
the potential failures with the instruments directly erected on 7"P< ducts'
.nstruments that may be subect to fog and acid rain shall be installed in a protecti)e
co)er support considering the current wind conditions with the purpose of reducing their
e1posure to such en)ironment'
/hen possible, all the field mounted instruments e1cept for those erected on line or
unless otherwise specified in the drawings shall be installed in such a way that the
enclosure is centered at =,8 meters high o)er the operation platform and plant floor '
.nstruments shall not be mounted on or near hot process lines or equipment subect to
temperatures o)er >5 JC' ! minimum distance of :> cm is required between the
instrument and any hot surface' /ith the e1ception of the instruments e1pressly
indicated to operate at hotter temperatures' $esides, instruments shall no be installed
under pipes that may be subect to drip or liquid lea*age'
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"uring the instrument erection, the orientation that considers access to operation,
display of scales or screens, maintenance and-or reparation shall be selected' !ll
instruments shall ha)e easy access or pro)ide the means to reach their accessibility'
$esides, it is required that the location for the instrument erection does not restrict the
easy transit of people'
.nstruments shall be mounted near the process connection, whene)er possible,
considering the established accessibility requirements'
The thermometers, thermowells and pressure gauges mounted on line shall be )isible
from the operation platform and ha)e access from adacent steps or platforms' $esides,
they shall be mounted in such a way to allow for auto drain when the main line is empty'
Special care shall be ta*en in the installation of instruments operated under pressure
that feature a chemical seal aiming at a)oiding the brea* of the diaphragm' .n no case,
seals shall be dismantled from the factory position'
Cuts, welding and perforations shall be performed with cleanliness and accuracy' 0pon
finishing an instrument installation, this instrument along with its support, clamp and
wiring shall ha)e a clean and compact appearance' !ny damage to the paint of the
instruments and equipments during the installation shall be restored to its original
condition'
"uring the erection stage, the wor* area shall be protected from en)ironmental
conditions (sand, polluted air, fog, dust, wind etc) and from potential mechanical
damages belonging to the construction stage' !iming at a)oiding the entrance of
foreign matter to instruments, bo1es and cabinets, co)ers shall ne)er be remo)ed from
the process connection or cable inlets before being connected' Once the installation is
complete, all cable inlets shall be sealed and the connector protected (e1ternally and
internally) with silicon or other similar material appro)ed by S%C& wor* super)ision
team'
.nstrumentation not identified with their corresponding GTag 3umberH, in accordance
with the instrument lists shall be identified on site with a stainless steel plate ?=8,
engra)ed and attached to the instrument with a wire of the same material'
!ll the instrumentation shall be installed, connected and documented in accordance
with the requirements and standards regulated by the corresponding auditing entity'
.nstruments shall be connected to the process lines so as to obtain a natural drain to
the measuring elements' .n the horiAontal section, a =,=> slope shall be considered'
The )ertical connection shall be performed in a perpendicular manner'
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ENGINEERING UPDATE
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INSTRUMENTATION INSTALLATION
TECHNICAL SPECIFICATION
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7+1 #ont*@e de 'Klvul*s de Control 9 C$!t%$l /al1) A**)04l
Las vvuas de contro sern &ontadas 'or a disci'ina &ecnica4 con a su'ervisin
de a disci'ina de instru&entacin. 8in e&,argo4 e retiro de a&acn 'ara su
cai,racin 1 're'aracin 'ara e &ontaje ser ejecutado 'or instru&entacin.
E Contratista de,er ins'eccionar as vvuas in&ediata&ente des'us de reci,idas
en a&acn. 8e c>e"uearn res'ecto de os 'anos certificados a'ro,ados 'or e
Pro1ecto.
Posterior&ente en e a,oratorio4 se desarroarn todas as 'rue,as de o'eracin de a
vvua4 verificando su correcto funciona&iento.
The Contractor shall inspect the )al)es immediately after being recei)ed in the
warehouse' The inspection shall consider the certified drawings appro)ed for the
Proect'
Control )al)e shall be assembled by the mechanical personnel with the super)ision of
the instrumentation personnel' 7owe)er, the withdrawal from the warehouse to be
calibrated and prepared for the assembly shall be conducted by the instrumentation
personnel'
2ater, all tests to chec* the )al)e operation shall be performed in the laboratory to )erify
its proper wor*'
7+2 SensoresG r*nsmisores e Interruptores 9 S)!*$%*5 T%a!*0itt)%* a!"
S2it(+)*
Para e contro 1 &onitoreo de a Panta se conte&'a4 en genera4 utiizar
instru&entacin convenciona4 incu1ndose trans&isores de C 1 9 aa&,res con saida
de se?a de corriente 9+C- &# &s H#!=4 e interru'tores con saida de contacto seco.
En casos en "ue a a'icacin e7ija u,icar un instru&ento en sectores aejados4 o
donde a cone7in 'or &edio de ca,es resute 'oco reco&enda,e 'or as condiciones
de o'eracin4 se utiizar instru&entacin con co&unicacin ina&,rica4 "ue sea
co&'ati,e con a <ti&a versin de estndar (8# 8P+)--.
#de&s se >ar uso de unidades re&otas co&unicadas &ediante ,uses de ca&'o
'ara se?aes re&otas concentradas.
La 'roteccin de os instru&entos 1 de todos os dis'ositivos asociados a os &is&os
de,er ser @EM# 9S.
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TECHNICAL SPECIFICATION
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Los trans&isores de C aa&,res se ai&entarn en e azo con C9 :.C4 de,iendo 'oder
o'erar sin inconvenientes con votajes entre )E 1 2- :.C.
En caso de re"uerirse trans&isores de 9 aa&,res4 e votaje no&ina de ai&entacin
de stos ser )C- :#C4 B- Hz.
=odos os trans&isores de,ern ser su&inistrados cai,rados de f,rica4 de acuerdo a
rango indicado en a Hoja de .atos res'ectiva. 8e de,er adjuntar junto con a entrega
de os instru&entos os certificados de cai,racin corres'ondientes "uedando estos
dis'oni,es confor&e as distintas eta'as de 'ro1ecto.
Los trans&isores de,ern considerar a 'osi,iidad de ajuste de 'ar&etros 5cero 1
s'an6 con ,otones dis'uestos en e &is&o dis'ositivo.
E rea en a "ue sern instaados os instru&entos 'odr estar so&etida a vi,raciones
&ecnicas4 'resencia de 'ovo4 uvia 1 conta&inacin eectro&agntica4 'or o "ue e
dise?o 1 servicios de &ontaje de os dis'ositivos de,ern considerar a in&unidad a as
condiciones descritas.
For the Plant control and monitoring, it is foreseen to use con)entional instrumentation,
including the : to # wire transmitters with #9:5 m! current loop output plus 7!ET, and
dry contact output switches' .n case it is necessary to locate the instrument in remote
places or in areas where the connection by cable is not )ery recommendable due to the
operati)e conditions, instrumentation with wireless Communications consistent with the
last )ersion of the .S! SP9=55 standard shall be used'
.n addition, remote units communicated with fieldbuses shall be used for remote
concentrated signals'
The protection of the instruments and all associated de)ices shall be 3<%! #N'
Two (:) wire transmitters shall be fed in the :# &"C loop with the possibility to operate
without problems with )oltages between =@ and ?5 &"C'
.n case of # wire transmitters are required, their nominal feed )oltage will be =:5 &!C,
85 7A'
!ll transmitters shall be supplied with factory calibration in accordance with the range
indicated in the corresponding "ata Sheet' The corresponding calibration certificates
shall be submitted at the deli)ery of the instruments' They shall be a)ailable during the
different stages of the Proect'
The transmitters shall ha)e the possibility of parameter adustment (cero and span) with
bottoms pro)ided in the same de)ice'
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TECHNICAL SPECIFICATION
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The area where instruments will be installed may be subect to mechanical )ibrations,
dust, rain and electromechanical pollution' Thus, the design and ser)ices for the
erection of the de)ices shall consider being protected from the abo)e mentioned
conditions'
7+3 Instrument*ciAn de F*@*s r*nsport*dor*s 9 I!*t%u0)!tati$! $' t+)
C$!1)$% 4)lt*
E Proveedor de as fajas trans'ortadoras su&inistrar co&o 'arte de 'a"uete os
instru&entos "ue se re"uieran. Estos instru&entos necesitan ser conectados a siste&a
de contro4 'ara &onitoreo de estatus4 'or o tanto estos e"ui'os de,en estar
considerados en os tra,ajos a reaizar 'or e Contratista. En genera e acance de
'a"uete co&'rende en e caso de a faja trans'ortadora de &inera c>ancado 5C:+
--E64 a faja nueva co&'eta incu1endo acciona&ientos ectricos de veocidad
varia,e si es "ue a'ica4 tensores4 instru&entos4 etc.
E Proveedor de,er considerar de 'referencia instru&entos de as &arcas Conve1or
Co&'onents Co&'an1 1 =>er&o !a&se14 'revia verificacin de "ue dic>os
instru&entos cu&'an con os re"uisitos tcnicos de 'ro1ecto.
Entre os dis'ositivos de seguridad 1 aar&as de e&ergencia 'ara fajas "ue sern
'rovistos 'ara a 'roteccin de 'ersona de o'eracin 1 de e"ui'a&iento de acuerdo
a Listado de (nstru&entos @A )02)0+CB--+9EEL+--) se consideran os siguientes:
(nterru'tores Pu+Cord de E&ergencia
Las fajas estarn e"ui'adas con dis'ositivos de 'arada de e&ergencia con
reset &anua. La 'roteccin ser e7tendida a a ongitud tota accesi,e so,re
uno o os dos ados de a faja de'endiendo de as u,icaciones de as 'asareas.
Los 'u+cord sern u,icados tan atos co&o sea 'osi,e enci&a de a faja4 'ero
a no &enos de 2-- && co&o &7i&o enci&a de a faja 'ara 'revenir
o'eraciones inadecuadas de,ido a ca3das de &ateria de a faja. Los 'u+cord
sern instaados 'ara ser accesi,es a una 'ersona 'arada en a 'asarea a
ado de a faja4 o a una 'ersona so,re a faja. E es'acio &7i&o 'er&itido entre
interru'tores ser de 2-& incuido reas de coa 1 ca,eza.
La saida de interru'tor ser de ti'o .P.=4 con contactos 'ara B #4 )C- :#C.
(nterru'tores de .esainea&iento de Faja
8e instaarn interru'tores a a&,os ados de recorrido de as fajas 'ara a
deteccin de desainea&ientos e7cesivos. La cantidad 1 u,icacin de os
interru'tores se detaan en os 'anos de instaacin. E &7i&o es'acio entre
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dos 5-C6 interru'tores no e7ceder de )C-&. E interru'tor tendr contactos
.P.= con ajustes inde'endientes 'ara aar&a 1 'osicin de 'arada de
e&ergencia4 1 con ca'acidades no&inaes de B #4 )C- :#C.
(nterru'tor de :eocidad Cero
La instaacin dis'ondr de un interru'tor de 'ro7i&idad de ti'o veocidad cero
so,re un rodio sin acciona&iento4 genera&ente e rodio de coa. E 'unto de
dis'aro de interru'tor ser ajusta,e. Cada interru'tor evar contactos .P.=
'ara B #4 )C- :#C.
.eteccin de !u'tura de Faja
E dis'ositivo de deteccin de ru'tura de faja tra,ajar so,re e 'rinci'io "ue
cuando cua"uier o,jeto 'enetra en a faja se dis'arar un interru'tor 5o
interru'tores6 de carrera4 os "ue a su vez evarn a acciona&iento de a faja a
'arar. La deteccin de ru'tura de faja ser u,icada en as zonas de carga de as
fajas. Cada interru'tor dis'ondr de contactos .P.= 'ara B #4 )C- :#.
The supplier of the belt con)eyors shall pro)ide the necessary instruments as
part of the pac*et' These instruments need to be connected to the control
system for the status monitoring' Thus, such equipment shall be considered in
the wor*s to be performed by the Contractor'
The Supplier shall consider an instrument of preference of the Con)eyor
Components Company and Thermo Eamsey brands, with pre)ious )erification
that these instruments meet the technical requirements of the proect'
The following safety and emergency alarm de)ices for belts are considered to
be pro)ided for the protection of the operation personnel and the equipment
according to the instruments list 34 =>?=>9:859#@9<2955=,
<mergency Pull9Cord switches
The belts shall be equipped with emergency stop de)ices with manual reset'
Protection shall be e1tended to the total accessible length o)er one or both
sides of the belt depending on the locations of the platforms' Pull9cords shall be
located as high as possible o)er the belt but not below ?55 mm abo)e the belt to
pre)ent inappropriate operations due to the material falling from the belt' Pull9
cords shall be installed to be accessible to a person standing on the platform at
the belt side or to a person on the belt' The ma1imum allowable space between
switches shall be ?5 m including the tail and head areas'
The switch output shall be "P"T, with contacts for 8 !, =:5 &!C'
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$elt %isalignment switches
Switches will be installed on both sides of the belt tra)el to detect e1cessi)e
misalignments' The quantity and location of switches are indicated in the
installation drawings' The ma1imum space between two (5:) switches shall not
e1ceed =:5m' The switch will ha)e "P"T contact with independent adustments
for alarm and emergency stop position and with nominal capacity of 8 !, =:5
&!C'
Oero9 &elocity Switch
The installation will ha)e a Aero9)elocity pro1imity switch on a roller without
dri)e, generally a tail roller The switch tripping point shall be adustable <ach
switch will ha)e "P"T contact for 8 !, =:5 &!C'
$elt $rea* Switch
The de)ice to detect the belt brea* will wor* on the principle that when any
obect penetrates into the $elt, a limit switches (switches) trips leading to the
stop of the belt dri)e' The belt brea* detection will be located at the loading
Aones of the belts' <ach switch will ha)e "P"T contact for 8 !, =:5 &!C'
7+5 C*ud*lLmetros #*FnEticos 9 Ma3!)ti( Fl$20)t)%*
8e utiizarn 'ara a &edicin de caudaes de 3"uidos conductivos con rgi&en de fujo
>o&ogneo4 sin sedi&entacin ni estratificacin de fujo 1 sin contenido de ,ur,ujas de
aire en sus'ensin.
E trans&isor de,er contar con agorit&os de fitrado de ruido4 deteccin de ca?er3a
vac3a 1 saida de 'usos 'ara totaizacin.
E sensor de,er su&inistrarse con ,ridas de di&ensionadas de acuerdo a as
condiciones de dise?o de a 3nea4 seg<n se indi"ue en as >ojas de datos.
En for&a genera se 'referir e uso de trans&isores de ti'o re&oto. 8in e&,argo4 a
definicin de si se re"uiere o no trans&isor re&oto se encuentra en >oja de dato
res'ectiva.
8e de,er considerar dentro de su&inistro un 'ar de anios de 'uesta a tierra en e
caso "ue a ca?er3a tenga revesti&iento interno o 'ara a'icaciones con ca?er3as
'sticas. E &ateria de os anios de,er ser co&'ati,e con a a'icacin4 en genera4
acero ino7ida,e 2)B4 a &enos "ue se indi"ue otro &ateria en a >oja de datos. .e
igua &odo4 1 cuando as caracter3sticas de fuido o a&eriten4 se considerarn anios
de 'roteccin 'ara e revesti&iento de os tu,os de &edicin.
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E su&inistro de,er incuir4 si se re"uieren4 as cintas &eticas 'ara cone7in a tierra4
roscadas en as ,ridas4 o si as caracter3sticas de a 3nea o >acen reco&enda,e4 se
de,er considerar un tercer eectrodo 'ara tierra. E su'ervisor de o,ra de Contratista
de,er su'ervisar e ajuste de os 'ernos de as ,ridas.
%agnetic flowmeters will be used to measure flows of conducting liquids under a
homogeneous flow condition, without flow sedimentation or stratification and without
suspended air bubbles'
The transmitter shall consist of algorithms of noise filtering, detection of empty pipes
and pulse output for totaliAation'
The sensor shall be supplied with siAed flanges according to the design conditions of
the line, as indicated in the data sheets'
.n general terms the use of remote9type transmitters will be preferred' 3e)ertheless, the
corresponding data sheet shall define if a remote transmitter is required'
The supply of a pair of grounding rings shall be considered if the pipes ha)e an internal
lining or for applications with plastic pipes' The material of the rings shall be compatible
with the application, in general, stainless steel ?=8, unless another material is indicated
in the data sheet' 2i*ewise and as required by the characteristics of the fluid, protection
rings shall be considered for the lining of the metering tubes'
The supply shall include, if required, the metal grounding bands, threaded in the
flanges, or if recommended according to the characteristics of the line, a third ground
electrode shall be considered' The Contractor+s /or* super)isor shall super)ise the
adustment of the flange bolts'
7+/ r*nsmisores de Nivel tipo .idrostKtico 9 H"%$*tati( L)1)l
T%a!*0itt)%*
Los trans&isores de nive >idrostticos se usarn de 'referencia 'ara &edir nivees de
3"uidos en LPond.M
8e de,er tener es'ecia consideracin con res'ecto a as condiciones a&,ientaes o
de 'roceso "ue 'udieran afectar e 'rinci'io de &edida de instru&ento.
En genera sern instru&entos de 9 aa&,res4 ai&entados con )C- :#C4 B- Hz4
eectrnica re&ota con indicacin oca4 1 saida 9+C- &# &s H#!=.
The hydrostatic le)el transmitters will be rather used to measure liquid le)els in GPond'H
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There shall be a special attention on the en)ironmental or process conditions that could
affect the instrument+s measurement principle'
.n general terms, they will be #9wire instruments supplied with =:5 &!C, 85 7A, remote
electronics with local indication and #9:5 m! output plus 7!ET'
7+7 Interruptor de Nivel tipo .idrostKtico 9 H"%$*tati( L)1)l S2it(+
Los interru'tores de nive ti'o >idrosttico de,ern considerar co&o saida un contacto
seco4 ti'o &icrosJitc> 8P.=F no se ace'tar e uso de contactos con &ercurio.
.e,er considerarse e su&inistro de todos os accesorios de &ontaje4 de &anera de
'oder &ontar e interru'tor de nive.
The hydrostatic le)el switches shall consider a dry contact, microswitch SP"T type, as
an output' 0se of contacts with mercury will not be accepted'
The supply of all the assembly fittings shall be considered so that the le)el switch can
be mounted'
7+: r*nsmisores de PresiAn 9 P%)**u%) t%a!*0itt)%*
Los trans&isores de 'resin de,ern ser de ti'o dos aa&,res4 saida 9+C- &# &as
H#!= con indicacin oca4 sie&'re "ue e indicador sea accesi,e a o'erador4 en caso
contrario se usar indicador re&oto. Las &ediciones de 'resin dis'uestas en a saida
de as ,o&,as considerarn un seo ti'o diafrag&a integrado a una cone7in fe7i,e
con tu,o ca'iar de )40 & a fin de evitar so&eter a eectrnica a vi,raciones
'er&anentes.
En genera a cone7in a 'roceso ser roscada de TM M@P= 'ara fuidos i&'ios. En e
caso de fuidos sucios4 se considerar cone7in a 'roceso con seo diafrag&a. En ta
caso4 a cone7in a 'roceso de'ender de as caracter3sticas de fuido4 'or o "ue ser
definida en as >ojas de datos. En genera e &ateria ><&edo ser acero ino7ida,e
2)B4 1 e fuido de reeno siicona o e fuido estndar de fa,ricante4 a &enos "ue se
indi"ue otra cosa en a >oja de datos.
En e caso de os trans&isores de 'resin diferencia4 se de,ern su&inistrar con un
&anifod de 2 v3as &ontado en f,rica. E &anifod ser fa,ricado en acero ino7ida,e
2)B.
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TECHNICAL SPECIFICATION
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The pressure transmitters shall be two9wire type, #9:5 m! output plus 7!ET with local
indication, pro)ided that the operator can ha)e access to the indicator' Otherwise, a
remote indicator will be used' The pressure gauges at the pump outlet will consider a
diaphragm9type seal integrated to a fle1ible connection with =,>m9capillary tube so that
the electronics is not subect to permanent )ibrations'
.n general terms the process connection will be a PH %3PT thread for clean fluids' .n
the case of dirty fluids, the process connection with diaphragm seal will be considered'
.n such a case, the process connection will depend on the characteristics of the fluidB
thereby it will be defined in the data sheets' .n general the wet material will be stainless
steel ?=8 and the fluid will be of silicone fill or the manufacturer+s standard fluid unless
otherwise indicated in the data sheet'
.n the case of the differential pressure transmitters, they shall be supplied with a ?9way
manifold assembled in factory' The manifold will be manufactured in stainless steel ?=8'
7+- #*nAmetros 9 P%)**u%) 3au3)*
Los &an&etros de,ern tener dia de 9TM de di&etro4 &ateria fenico4 con
ee&ento sensor ti'o tu,o /ourdon4 1 todo e &ecanis&o interno de,er ser de acero
ino7ida,e.
.e,ern considerar tornio de ajuste de cero.
Cuando os &an&etros estn instaados en 3neas o e"ui'os so&etidos a vi,raciones4
de,ern ser 'rovistos con e dia reeno de gicerina o con una 'roteccin anti+
vi,raciones e"uivaente.
En genera todos os &an&etros de,ern contar con frente sido4 e7ce'tundose os
instru&entos "ue se instaen en 3neas de agua con ,aja 'resin de 'roceso o en aire.
@o o,stante o anterior4 'ri&ar 'or so,re e criterio se?aado o "ue se indi"ue en a
>oja de datos.
Cuando a &edicin de 'resin se reaice en un fuido i&'io 1 no corrosivo4 a cone7in
a 'roceso ser roscada TM M@P=4 considerndose roscado directo a vvua de corte.
8avo indicacin contraria se?aada en e PK(. o en as >ojas de datos. En caso de
fuidos sucios4 viscosos4 corrosivos o con sidos en sus'ensin4 e instru&ento
considerar un seo diafrag&a.
E Proveedor de,er entregar4 junto con e su&inistro4 os certificados de cai,racin de
a instru&entacin.
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TECHNICAL SPECIFICATION
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Pressure gauges shall ha)e a #PH9diameter dial, of phenolic material, with a $ourdon
tube9type sensor element, and all the internal mechanism shall be of stainless steel'
! null adustment screw shall be considered'
/hen the pressure gauges are installed in lines or equipment submitted to )ibrations,
they shall be pro)ided with the dial filled with glycerin or with an equi)alent anti9)ibration
protection'
.n general terms all the pressure gauges shall ha)e a solid front, e1cept for the
instruments which are installed in low process pressure water lines or air lines'
3otwithstanding the foregoing, the indications set forth in the data sheet will pre)ail o)er
the abo)ementioned criterion'
/hen the pressure measurement is performed in a clean and non9corrosi)e fluid, the
process connection will be a PH %3PT thread, considering a direct thread to a shut9off
)al)e, unless otherwise indicated in the PC." or in the data sheets' .n case of dirty,
)iscous, corrosi)e or suspended solid fluids, the instrument will consider a diaphragm
seal'
The Supplier shall pro)ide a long with with the supply the instrumentation gauging
certificates'
7+1, r*nsmisores de emper*tur* 9 T)0,)%atu%) t%a!*0itt)%*
En genera os trans&isores de te&'eratura sern de ti'o re&oto4 a &enos "ue a >oja
de datos res'ectiva es'ecifi"ue e7'resa&ente de ti'o integra. .e,ern ser
ai&entados en e azo de corriente4 1 tendrn una se?a de saida de 9+C- &# &s
H#!=. 8e de,er considerar indicacin oca configura,e oca&ente. Los 'ar&etros
de trans&isor 1 os ajustes "ue re"uiera e &is&o de,ern ser configura,es en e
instru&ento &is&o sin re"uerirse un >and>ed4 note,ooH u otros dis'ositivos
es'eciaes.
En e caso de re"uerirse trans&isores re&otos4 e su&inistro de,er incuir os
accesorios 'ara &ontaje de trans&isor a tu,er3a de CM.
.n general terms, the temperature transmitters will be of a remote type unless the
corresponding data sheet e1pressly specifies an integral type' They shall be supplied in
the current loop and will ha)e an output signal of #9:5 m! plus 7!ET' ! local indication
locally configurable shall be considered'The parameters of the transmitter and the
adustments required by the same shall be configurable in the same instrument with no
need of a handheld, noteboo* or other special de)ices'
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.n case of requiring remote transmitters, the supply shall include the fittings for the
assembly of the transmitter in a :H pipe'
7+11 An*liH*dores de p. y de O%P 9 ,H a!" ORP a!al8)%*
=anto os anaizadores de 'H co&o os de %!P se co&'ondrn de un ee&ento sensor
1 una unidad eectrnica re&ota. Es desea,e "ue e trans&isor considerado 'ara
'rocesar a se?a de sensor de 'H sea ca'az de 'rocesar si&utnea&ente a se?a
'roveniente de sensor de %!P4 1 considere saidas de corriente 'ara cada uno de
estos 'ar&etros 'or se'arado.
Los ee&entos sensores de,ern considerar e ca,e de se?a integrado 1 seado en e
caso de ser su&ergi,e. 8i se re"uiere &ontaje en ca?er3a4 'odr ser ace'ta,e un
ca,e no integra4 'ero en cua"uier caso se de,er incuir e ca,e 'ara cone7in con e
trans&isor4 con C- & co&o &3ni&o4 1 dic>a cone7in de,er tener 'roteccin (PB0
5@EM# 96 &3ni&o.
E &ateria de dis'ositivo de,er considerar &ateriaes adecuados 'ara ser instaado
en e fuido indicado en a >oja de datos.
!e"uiere de uso de una eta'a a&'ificadora entre e ee&ento sensor 1 trans&isor4
esta de,er ser considerada dentro de su&inistro.
Para a &edicin de 'H4 e acance de su&inistro incu1e os 3"uidos 'atrones 'ara
cai,racin. 8e de,er considerar souciones ,uffer 'ara cai,rar en 'H 9 1 'H D
&3ni&o.
Los sensores de,ern tener incor'orada una &edicin directa de a te&'eratura de
fuido4 de &anera ta "ue a unidad eectrnica entregue as &ediciones co&'ensadas.
Los sensores se conectarn a 'roceso &ediante a utiizacin de c&aras 'ara
&edicin in+ine. E su&inistro de,e incuir dic>as c&aras4 as cuaes de,ern tener C
cone7iones a 'roceso roscadas de )M F@P=.
E su&inistro de,er considerar e eectroito suficiente 'ara 'oder reenar 1 o'erar con
e instru&ento 'or un 'er3odo de 'or o &enos ) a?o4 si es "ue se re"uiere.
La unidad eectrnica ser ai&entada en )C- :#C4 B- Hz. Usta de,er ser adecuada
'ara ser &ontada en tu,er3a de CM4 'or o "ue se de,er considerar e su&inistro de os
accesorios de &ontaje 'ara ta efecto.
La saida de anaizador de,er ser una se?a de corriente4 9+C- &# &s H#!=. @o
o,stante o anterior4 1 co&o 1a se se?a anterior&ente4 se 'referirn os trans&isores
"ue tengan C se?aes de corriente 9+C- &# &s H#!=F una 'ara 'H 1 otra 'ara %!P.
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La configuracin de rango 1 todos os 'ar&etros de &edicin4 de,ern ser reaizados
directa&ente en e instru&ento4 sin necesidad de utiizar >and>ed4 note,ooH u otro
dis'ositivo si&iar. La unidad eectrnica de,er incuir un dis'a1 ti'o LC. en e "ue se
des'egar a &edicin instantnea de 'H.
The p7 as well as the OEP analyAers will consist of a sensor element and a remote
electronic unit' .t is desirable that the transmitter considered to process the p7 sensor
signal is capable of processing simultaneously the signal coming from the OEP sensor,
and considers current outputs for each one of these parameters indi)idually'
The sensor elements shall consider the integrated and sealed signal cable if
submersible' .f assembly in piping is required a non9integral cable can be accepted,
howe)er in any case the cable for connection with the transmitter shall be included with
:5 m at least' Such connection shall ha)e an .P8> protection as minimum'
The material of the de)ice shall consider proper materials to be installed in the fluid
indicated in the data sheet'
.f the measurement system requires the use of an amplification stage between the
sensor and transmitter element, it shall be considered in the supply'
For the p7 measurement, the scope of supply includes the standard liquids for gauging'
$uffer solutions shall be considered to calibrate in p7 # and p7 ; as minimum'
The sensors shall ha)e a direct fluid temperature measurement so that the electronic
unit pro)ides the compensated measurements'
The sensors will be connected to the process by using chambers for in9line
measurement' The supply must include these chambers which shall ha)e : process
connections of =H F3PT threads'
The supply shall consider the sufficient electrolyte to be able to refill and operate with
the instrument for a period of at least = year if required'
The electronic unit will be supplied in =:5 &!C, 85 7A' .t shall be appropriate to be
mounted in a :H pipeB thereby it shall consider the supply of assembly fittings for this
purpose'
The analyAer+s outlet shall be a current signal of #9:5 m! plus 7!ET' 3otwithstanding
the foregoing, and as pointed out pre)iously, the transmitters that ha)e : current signals
of #9:5 m! plus 7!ET will be preferredB one for p7 and the other one for OEP'
The configuration of the range and all the measurement parameters shall be performed
directly in the instrument without the need of using handheld, noteboo* or other similar
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de)ice' The electronic unit shall include an 2C"9type display in which the instantaneous
p7 measurement will be displayed'
7+11 An*liH*dores de OMLFeno "isuelto 9 Di**$l1)" O93)! A!al8)%*
Los trans&isores de conductividad se utiizarn 'rinci'a&ente 'ara conocer e nive de
eectroito disueto en a soucin rica 5PL86.
E ee&ento sensor de,er considerar e ca,e de se?a integrado 1 seado en e caso
de ser su&ergi,e. 8i se re"uiere &ontaje en ca?er3a4 'odr ser ace'ta,e un ca,e no
integra4 'ero en cua"uier caso se de,er incuir e ca,e 'ara cone7in con e
trans&isor4 con C- & co&o &3ni&o.
E sensor 'odr ser de ti'o toroida4 o de eectrodos4 de'endiendo de rango de
conductividad a &edir indicado en V8$c&4 en a >oja de datos res'ectiva.
E &ateria de dis'ositivo de,er considerar &ateriaes adecuados 'ara ser instaado
en e fuido indicado en a >oja de datos res'ectiva.
8i e siste&a de &edicin re"uiere de uso de una eta'a a&'ificadora entre e
ee&ento sensor 1 trans&isor4 esta de,er ser considerada dentro de su&inistro.
E sensor de,er tener incor'orada a &edicin de te&'eratura4 de,iendo a unidad
eectrnica entregar a &edicin de conductividad co&'ensada 'or ta efecto.
La eectrnica ser ai&entada en )C- :#C4 B- Hz4 a "ue de,er ser adecuada 'ara
ser &ontada en tu,er3a de CM. Por o tanto4 de,er considerar e su&inistro de os
accesorios de &ontaje 'ara ta efecto.
La saida de anaizador de,er ser una se?a de corriente4 9+C- &# &s H#!=.
The conducti)ity transmitters will be mainly used to *now the dissol)ed electrolyte le)el
in the pregnant leach solution (P2S)'
The sensor element shall consider the integrated and sealed signal cable if
submersible' .f piping assembly is required, a non9integral cable can be acceptable but
in any case the cable for connection shall be included together with the transmitter with
:5 m as minimum'
The sensor can be toroidal type, or of electrodes depending on the range of
conducti)ity to be measured indicated in QS-cm in the corresponding data sheet'
The material of the de)ice shall consider proper materials to be installed in the fluid
indicated in the corresponding data sheet'
PAD 4B PHASE 1 DETAIL
ENGINEERING UPDATE
%evision Sheet
INSTRUMENTATION INSTALLATION
TECHNICAL SPECIFICATION
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.f the measurement system requires the use of an amplification stage between the
sensor and transmitter element, it shall be considered in the supply'
The sensor shall be pro)ided for temperature measurement and the electronic unit shall
pro)ide the compensated conducti)ity measurement for this purpose'
The analyAer outlet shall be a current signal of #9:5 m! plus 7!ET'
The electronics will be supplied in =:5 &!C, 85 7A, which shall be appropriate to be
assembled in a :H piping' Therefore, the supply of assembly fittings shall be considered
for this purpose'
7+12 ConeMion*do y C*;le*do de Instrumentos 9 I!*t%u0)!t C$!!)(ti$! a!"
#i%i!3
E tendido de ca,es de se?a ser reaizado desde su canaizacin 'rinci'a4 'or
,andejas 1 escaerias 'ortaca,es4 conduits4 etc.4 >asta a aco&etida a instru&entos 1
e"ui'os de contro4 a cua de,er reaizarse de acuerdo a docu&ento Es'ecificacin
=cnica de Montaje Ectrico 1 os .etaes de Montaje de (nstru&entacin. 8in
e&,argo se descri,en a"u3 agunos criterios generaes a a'icar.
E ca,eado interno de e"ui'os "ue >an sido desconectados4 de,ido a 'ro'sitos de
e&,ar"ue4 de,er ser reconectado 'or e Contratista.
Cua"uier ca,eado fatante4 de,er ser co&'etado 1 'ro,ado 'or e Contratista.
E Contratista4 de,er verificar "ue e ca,e de instru&entacin4 est de acuerdo a o
indicado en os Listados de Circuitos 1 de Materiaes.
=odo e"ui'o 1$o instru&ento 're+ca,eado en f,rica4 de,er ser revisado antes de su
cone7in definitiva. En caso de encontrar aguna faa4 e e"ui'o no de,er ser
intervenido4 1 se 'roceder a co&unicar a situacin a a su'ervisin de o,ras de
8MC:4 'ara "ue decida e 'rocedi&iento a seguir.
E cone7ionado de se?a4 tierra 1 ai&entacin4 se reaizar de acuerdo a os diagra&as
de azo4 diagra&as de intercone7ionado4 diagra&as de ai&entacin ectrica e
indicaciones de fa,ricante.
E tendido de ca,es de instru&entacin4 de,er efectuarse a travs de tu,er3as
conduits 'ara uso ectrico 1 ,andejas 'orta ca,es con se'aradores4 "ue 'er&itan
reaizar una se'aracin f3sica entre os ca,es de fuerza 1 de contro4 en caso de ser
necesario ir 'or una &is&a ,andeja. En genera4 'ara e caso de ca,es de
co&unicaciones 1 se?aes de 9+C- &# &s H#!=4 se utiizar una ,andeja
inde'endiente a a fuerza.
PAD 4B PHASE 1 DETAIL
ENGINEERING UPDATE
%evision Sheet
INSTRUMENTATION INSTALLATION
TECHNICAL SPECIFICATION
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Los instru&entos 1 'anees de contro4 de,ern ser ca,eados de acuerdo a os
diagra&as ectricos 1 de instru&entacin. Cada conductor 1 ca,e de instru&entacin4
de,er &arcarse en a&,os e7tre&os4 en for&a individua seg<n se indica en os
diagra&as de azo o 'anos de ca,eado ectrico.
8e ace'tarn <nica&ente &arcas 'ara ca,e ter&o+contra3,es4 de &arca 2M o
e"uivaentes4 "ue 'uedan ser eti"uetadas 'or &edio de &"uina o siste&a
co&'utaciona.
La &arca de os ca,es de,er >acerse de acuerdo a a identificacin de circuitos 1$o
conductores de circuito4 seg<n se indica en os 'anos de canaizacin4 diagra&as de
cone7ionado4 diagra&as de azo4 1 istado de circuitos asociados.
=odas as ter&inaciones4 de,ern efectuarse en for&a cuidadosa. Los ca,es de
reserva sern ordenados4 for&ando un conjunto cara&ente identifica,e 1 sern
conectados4 a ,ornes dis'oni,es 'ara ta efecto.
.es'us de su instaacin4 todos os e"ui'os de,ern "uedar 1 &antenerse i&'ios4
>asta a rece'cin 'or 'arte de a su'ervisin de o,ras de 8MC:.
Los conductores individuaes4 de,ern ser ter&inados con ter&ina de co&'resin ti'o
'untia con coar3n aisante &arca 2M o e"uivaente4 o ter&ina es'ecia si se trata de
ca,es de co&unicaciones.
Mientras no se es'ecifi"ue o contrario4 todas as 'antaas de tierra de 'ares
individuaes de,ern ser conectadas en e 'ane de contro o en os ter&inaes de
entrada$saida de siste&a de contro 5PLC64 en un soo e7tre&o de ca,e4 de acuerdo a
o &ostrado en os 'anos de 'ro1ecto. La &aa de tierra de os instru&entos de
ca&'o4 ser cuidadosa&ente ordenada en a caja de instru&ento.
=odo e ca,eado de,e ser continuo sin a?adiduras4 de e7tre&o a e7tre&o.
The signal cable laying will be performed from its main channeliAation, through cable
ladder and trays, conduits, etc', until they are connected to control equipment and
instruments' .t shall be performed in accordance with the Technical Specification
document for <lectrical !ssembly and the "etails of .nstrumentation !ssembly'
3e)ertheless, some general criteria to be applied are described herein'
The internal wiring of equipment that has been disconnected for shipment purposes
shall be reconnected by the Contractor'
!ny missing wiring shall be completed and appro)ed by the Contractor'
The Contractor shall )erify that the instrumentation cable is consistent with the 2ist of
Circuits and %aterials'
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ENGINEERING UPDATE
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INSTRUMENTATION INSTALLATION
TECHNICAL SPECIFICATION
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!ll equipment and-or instrument pre9wired in factory shall be chec*ed before its
definiti)e connection' .f any fault is found, the equipment shall not be manipulatedB but
it shall be communicated to the S%C& wor*s super)ision team to decide the procedure
to be followed'
The signal, ground and power wiring will be performed according to the loop diagrams,
interconnection diagrams, power supply diagrams and manufacturer+s indications'
The cable instrumentation laying shall be performed through conduit pipes for electrical
use and cable trays with separators that allow a physical separation between the power
and control cables if it is necessary to go through the same tray' .n general terms, in the
case of communication cables and #9:5 m! signals plus 7!ET, a tray independent to
the one of the power cables will be used'
The instruments and control panels shall be wired according to the electrical and
instrumentation diagrams' <ach conductor and instrumentation cable shall be mar*ed
indi)idually in both ends as indicated in the loop diagrams or electrical wiring drawings'
For the thermo9contractible cables, only trademar*s, ?% or equi)alents that can be
labeled by a machine or a computer system will be accepted'
The cable mar*s shall be consistent with the identification of circuits and-or circuit
conductors as indicated in the channeliAation, wiring diagrams, loop diagrams and list of
associated circuits'
!ll terminations shall be performed carefully' The standby cables will be arranged
forming a clearly identifiable set and will be connected to bornes a)ailable for this
purpose'
!fter installation all the equipment shall be *ept clean until they are accepted by S%C&
wor*s super)ision team'
The indi)idual conductors shall ha)e a termination with a compression terminal brad
type with an insulating collar, ?% trademar* or equi)alent, or a special terminal if related
to communication cables'
0nless it is not otherwise stated, all the ground shields of indi)idual pairs shall be
connected to the control panel or in the output-input terminals of the control system
(P2C), in only one end of the cable according to the proect drawings' The ground mesh
of the field instruments will be carefully arranged in the instrument enclosure'
!ll wiring shall be continuous from one end to another without additions'
PAD 4B PHASE 1 DETAIL
ENGINEERING UPDATE
%evision Sheet
INSTRUMENTATION INSTALLATION
TECHNICAL SPECIFICATION
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7+13 ConeMion*do y endido de C*;les Co*Mi*lesG Din*Mi*les y Especi*les
de Instrumentos 9 C$!!)(ti$! a!" Lai!3 $' C$a9ial5 T2i!a9ial a!" S,)(ial
Ca4l)* $' I!*t%u0)!t*
Co&'rende e tendido4 instaacin 1 cone7in de os ca,es en conduits 1 todos os
&ateriaes 1 accesorios co&o curvas4 conectores4 gra'as4 identificadores4 etc.
Los ca,es "ue van a ser utiizados sern de as caracter3sticas indicadas en as istas
de ca,es. E contratista es res'onsa,e 'or e corte de os ca,es de acuerdo a as
&edidas necesarias evitando en o 'osi,e e des'erdicio de os &is&os4 'ero con a
suficiente >ogura de ongitud4 'ara faciitar su cone7in.
.e,ern ser continuos desde su origen >asta su destino. /ajo ning<n conce'to se
ace'tarn e&'a&es o cone7iones de ca,es4 'or o "ue e contratista de,er
ree&'azar os tra&os de ca,es "ue >a1an sido incorrecta&ente cortados. E
contratista de,er tener en cuenta a fuerza de traccin ejercida durante e tendido de
ca,es siguiendo as reco&endaciones de os fa,ricantes de os &is&os.
Las cantidades de ca,es en e7ceso considerados co&o tra&os de reserva4 se de,ern
enroar de,ida&ente en e interior de as cajas de 'aso 1$o de cone7in4 evitando e
contacto con as regetas de cone7in 1 con ,ordes o re,a,as "ue 'udieran e7istir en
os &is&os.
Los ca,es se agru'arn seg<n e ti'o de se?a a trans&itir 1 en ning<n caso se
'er&itir "ue en una &is&a canaizacin se instaen ca,es de ai&entacin de e"ui'os
&ezcados con ca,es de trans&isin de se?aes anagicas o digitaes. @o se
utiizarn canaetas o ,andejas 'ortaca,es de siste&a ectrico 'ara ca,es de
instru&entacin'
La identificacin de os ca,es estar indicada en a ista de ca,es corres'ondiente.
8er res'onsa,iidad de contratista a identificacin de cada uno de os conductores
con eti"uetas 'sticas tu,uares de &ateria indee,e en os ugares accesi,es 'ara
&anteni&iento4 taes co&o cajas de cone7in4 identificando e n<&ero de ee&ento a
"ue va unido e e7tre&o contrario.
La identificacin se >ar &ediante i&'resin de n<&eros 1 etras en coor ,anco so,re
fondo negro4 en for&a individua4 en os ugares accesi,es 'ara &anteni&iento4 taes
co&o cajas de cone7in4 identificando e n<&ero de ee&ento a "ue va unido e
e7tre&o contrario.
La intercone7in entre e ca,eado interno de os instru&entos con e ca,eado de
siste&a de,e efectuarse en as regetas 'rovistas 'or e fa,ricante4 de acuerdo a os
'anos a'ro,ados 'or 8MC: o su re'resentante4 'ara su construccin.
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ENGINEERING UPDATE
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INSTRUMENTATION INSTALLATION
TECHNICAL SPECIFICATION
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=odos os ca,es de,en ser identificados en for&a 'er&anente 'or o &enos en a&,os
e7tre&os4 con os n<&eros de identificacin indicados en os 'anos de ca,eado.
=odos os conductores se conectarn 'or &edio de ter&inaes.
Los ca,es de,en ser nuevos 1 cu&'ir con a <ti&a edicin de Cdigo Ectrico
@aciona4 de acuerdo a as es'ecificaciones indicadas en as istas de &ateriaes 1
ca,es 1 de,en ser a'ro,adas 'or 8MC: o su re'resentante antes de su instaacin.
Ina vez instaados os ca,es4 ser res'onsa,iidad de contratista efectuar as 'rue,as
de continuidad 1 aisa&iento de os &is&os con os e"ui'os a'ro'iados 1 siguiendo as
instrucciones de os fa,ricantes de os ca,es 1 as se?aadas en estas
es'ecificaciones.
La 'rue,a de &edida de resistencia de aisa&iento se reaiza so,re e ca,e 1a
instaado con e o,jeto de sa,er si e ca,eado >a sufrido ag<n deterioro durante su
instaacin. Esta 'rue,a 'ara cada uno de os conductores de siste&a4 'revia
descone7in en sus regetas se reaizar con un Meg&etro Eectrnico de 0--:.
@o se ad&itirn ca,es cu1o aisa&iento 'resente una resistencia inferior a un 5).-6
&ego>&io.
La cone7in de os ca,es de,er >acerse co&o se indica en os 'anos &encionados
en estas es'ecificaciones 1 cua"uier ca&,io de,er ser a'ro,ado 'or 8MC: 1 es
res'onsa,iidad de contratista refejara en os 'anos. @o se 'er&ite a cone7in de
&s de dos conductores en un &is&o ,orne o ter&ina.
En cajas 1 ga,inetes4 os ca,es sern arregados 1 conectados en for&a ordenada 1
i&'ia4 de for&a agrada,e a tra,ajador. Los gru'os de ca,es sern es'aciados
adecuada&ente 1 so'ortados individua&ente.
Los ca,es de se?a ,ajo ning<n conce'to de,en ser adosados a e"ui'os4 tu,er3as de
'roceso4 'asa&anos o estructuras &eticas. Cerca de instru&ento4 de,e
su&inistrarse 'or o &enos -40& de ca,e fojo4 'ara faciitar a
ter&inacin$descone7in. Las ter&inaciones sern seadas e7tendiendo cinta aisante
desde os conductores >asta e conector.
Los ca,es de (nstru&entacin sern su&inistrados 'or e 'ro'ietario. E contratista
ser res'onsa,e 'or su &anejo4 a&acena&iento4 'roteccin e instaacin. Cua"uier
o&isin o da?o a &is&o4 es res'onsa,iidad de contratista 1 de,er ree&'azaros sin
costo 'ara 8MC:.
E Contratista evitar a entrada de agua en os ca,es &anteniendo seados os
e7tre&os 1 os cortes durante a instaacin.
PAD 4B PHASE 1 DETAIL
ENGINEERING UPDATE
%evision Sheet
INSTRUMENTATION INSTALLATION
TECHNICAL SPECIFICATION
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Los ca,es sern dese&,o,inados cuidadosa&ente 'ara evitar da?os de,ido a
do,aduras o torceduras. #de&s no sern a'o1ados so,re terreno rocoso o so,re
o,jetos "ue 'uedan causar rotura o des'erfecto de aisa&iento.
Los carretes sern &antenidos en un rea segura 1 cercada fuera de sitio de tra,ajo
>asta "ue se instae e ca,e. 8ern coocados so,re istones de &adera 1 os carretes
vac3os sern devuetos a a zona de a&acenaje.
Para as redes Contro@et4 os conectores a usarse en os ca,es coa7iaes sern de
ti'o /@C4 seg<n es'ecificaciones consignadas en as >ojas de datos ane7as a a
LEs'ecificacin =cnica de 8iste&a de ControM ; M(-*H-B-+CB-+D+E=+--C.
Estos conectores coa7iaes sern 'ara ti'o de ca,e !G+B de ata fideidad 'ara red
Contronet de a &arca #en /rade14 incu1endo todos os accesorios necesarios. La
ongitud &7i&a 'ara cada seg&ento no de,e ser &a1or a B-- &etros.
.t comprises the laying, installation and connection of the cables in conduits as well as
the materials and accessories such as cur)es, connectors, cramps, identifiers, etc'
The cables to be used shall ha)e the characteristics indicated in the list of cables' The
contractor is responsible for cutting the cables according to the necessary measures
a)oiding as possible their waste, but with the sufficient length space in order to facilitate
their connection'
They shall be continuous from their origin to their destination' 0nder no concept cable
oints or connections shall be accepted, thus the Contractor shall replace the sections of
the cables that ha)e been cut incorrectly' The contractor shall ta*e into account the
bac*ward force acted during the cable laying following the recommendations of the
manufacturers'
The amounts of cables in e1cess considered as standby sections shall be duly rolled
inside the pull and-or connection bo1es, a)oiding the contact with the terminal bo1es
and with edges or rough edges that could e1ist there'
The cables will be grouped according to the type of signal to be transmitted and in any
case power supply cables of mi1ed equipment shall be installed with analog or digital
signal transmission cables within the same conduit' 3o electrical system conduits or
cable trays will be used for instrumentation cables
The identification of the cables shall be indicated in the corresponding list of cables'
The contractor shall be responsible for identifying each conductor with tubular plastic
labels of indelible material in the accessible places for maintenance such as connection
bo1es, identifying the number of the element to which the opposite end is oined'
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ENGINEERING UPDATE
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INSTRUMENTATION INSTALLATION
TECHNICAL SPECIFICATION
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Such identification shall be made by printing numbers and letters in white o)er blac*
bac*ground, indi)idually in the accessible places for maintenance such as connection
bo1es, identifying the number of the element to which the opposite end is oined'
The interconnection between the internal wiring of the instruments with the system
wiring shall be performed in the terminal bloc*s pro)ided by the manufacturer according
to the drawings appro)ed by the S%C& or their representati)e for its construction'
!ll wires must be identified permanently at least in both ends, with the identification
numbers indicated in the wiring drawings'
!ll conductors will be connected by means of terminals'
The cables must be brand new and comply with the last edition of the 3ational
<lectrical Code, in accordance with the specifications indicated in the lists of materials
and cables' They shall be appro)ed by the S%C& or its representati)e before
installation'
Once the cables are installed the contractor shall be responsible for the continuity and
insulation tests of such cables with the proper equipment and following the instruction of
the cable manufacturers and the ones pointed out in these specifications'
.nstalled cables shall be subected to insulation resistance test in order to *now if the
wiring has suffered any deterioration during its installation' <)ery conductor shall be
tested with an >55& <lectronic %egohmeter after being disconnected from their terminal
bo1es'
Cables with insulation resistance less than one (='5) megohm shall not be admitted'
The cables shall be connected according to the drawings mentioned in these
specifications and any change shall be appro)ed by S%C&' The contractor shall be
responsible for ma*ing the corresponding changes in the drawings' The connection of
more than two conductors in a same borne or terminal is not allowed'
.n enclosures and cabinets, the cables shall be arranged and connected in an orderly
and clean manner, at the wor*erFs discretion' The groups of cables will be properly
spaced and indi)idually supported'
The signal cables shall not be attached to equipment, process pipes, handrails or metal
structures' 3ear the instrument at least 5,>m of loose cable shall be supplied in order to
facilitate the termination-disconnection' The terminations will be sealed by e1tending an
insulating tape from the conductor to the connector'
The instrumentation cables will be supplied by the owner' The contractor will be
responsible for their handling, storage, protection and installation' !ny omission or
damage to them is under the responsibility of the contractor and shall be replaced with
no cost for S%C&'
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TECHNICAL SPECIFICATION
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The Contractor will a)oid the entrance of water into the cables by maintaining the
terminations and cuts sealed during the installation'
The cables will be carefully unwound to a)oid damages due to folds or twists'
%oreo)er, they will not be placed on a roc*y ground or on obects that can brea* or
cause imperfection on the insulation'
Eeels shall be maintained in a safe and fenced area away from the wor*site until the
cable is installed' They will be placed on wooden strips and the empty reels will be
returned to the storage area'
For Control3et networ*s, the connectors to be used in coa1ial cables are of $3C type,
according to specifications contained in the data sheets attached to the GTechnical
Specifications of the Control SystemH ( %.5675859:859;9<T955:'
These connectors are for coa1ial cable type ED98 high fidelity for Control3et networ* of
the !llen $radley brand, including all necessary accessories' The ma1imum length for
each segment should not e1ceed 855 meters'
7+15 #ont*@e de C*;le de Fi;r* ptic* 9 Fi4)% O,ti( Ca4l) A**)04l
E Contratista4 de,er verificar a integridad de ca,e de fi,ra 'tica4 en a rece'cin de
os carretes. .e,er so&eter e ca,e4 a una 'rue,a de 'rdida de atenuacin4 "ue
'er&ita deter&inar cua"uier da?o sufrido 'or ste durante e trans'orte o e&,ar"ue.
La 'rue,a de 'rdida de atenuacin4 'er&itir contrastar con a atenuacin 'tica tota
es'ecificada 'or e fa,ricante4 i&'reso en e carrete de ca,e o en os 'rotocoos de
env3o de fa,ricante.
La &edida de atenuacin4 de,er >acerse con e"ui'os es'eciaes fa,ricados 'ara este
efecto 1 'or 'ersona idneo. Esta4 re"uiere una co&,inacin de fuente de uz 1
&edidor de 'otencia 'tica. E test de atenuacin4 se de,er efectuar 'ara a ongitud
de onda no&ina es'ecificada 'ara a fi,ra 'tica. La fuente 'tica4 de,er ser si&iar a
a"uea utiizada 'or os &de& 'ticos 5LE.6.
La o'eracin de carga 1 descarga de carrete de fi,ra 'tica4 so,re e ca&in "ue o
trans'ortar a terreno4 de,er efectuarse con 'rcticas >a,ituaes 1 e"ui'os
a'ro'iados4 de for&a de no 'roducir da?o aguno a ca,e.
Previo a a instaacin de ca,e de fi,ra 'tica4 se de,er efectuar una verificacin de
argo de tra1ecto4 con e fin de co&'ro,ar "ue e carrete en cuestin4 corres'onde a
destinado 'ara dic>o tra&o.
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TECHNICAL SPECIFICATION
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E 'ersona asignado 'ara a instaacin de ca,e de fi,ra 'tica4 de,er estar
fa&iiarizado con os 'rocedi&ientos reco&endados de &ontaje de fa,ricante4
funda&enta&ente4 aun"ue no i&itado a:
Li&itaciones de tensin 1 'rocedi&ientos de &onitoreo de tensin.
Li&itaciones en os radios de curvatura.
E giro de carrete4 de,er ser a &ano 1 con e cuidado suficiente 'ara evitar so&eter e
ca,e de fi,ra 'tica a so,re tensiones 'or traccin.
E tendido de ca,e de fi,ra 'tica4 'odr ser a travs de ,andeja 'ortaconductores 1
de,er regirse 'or as instrucciones indicadas en os detaes de instaacin 1 en 'anos
res'ectivos. Para ca,es de fi,ra 'tica areos instaados en 'ostes4 se esta,ecen
entre otros4 as distancias &3ni&as de cruces con 3neas de &edia tensin en os 'anos
de ingenier3a de detae.
Posterior&ente a tendido de ca,e de fi,ra 'tica4 1 una vez "ue e seg&ento se
encuentra en su 'osicin definitiva4 e Contratista de,er nueva&ente so&eter e ca,e
a test de atenuacin 1 e&itir un 'rotocoo de 'rue,a 5certificacin64 "ue for&ar 'arte
de a docu&entacin de entrega a a su'ervisin de o,ras de 8MC:.
The Contractor shall )erify the integrity of the fiber optic cable at the reception of the
reels and conduct an attenuation loss test on such cable in order to determine if it has
suffered any damage during its transportation or shipment' The attenuation loss test
will allow contrasting it with the total optic attenuation specified by the manufacturer,
printed in the cable reel or in the manufacturer+s shipping protocols'
The attenuation measurement shall be made with special equipment manufactured for
this purpose and by a suitable staff' .t requires a combination of light source and optic
power meter' The attenuation test shall be made for the length of the nominal wa)e
specified for the fiber optic' The optic source shall be similar to the one used by the
optic modem (2<")'
The load and unload operation of the fiber optic reel on the truc* that will transport it on
ground shall be done with common practices and proper equipment so that damage is
not produced to the cable'
$efore installing the fiber optic cable, the section length shall be )erified in order to
pro)e that the reel in question corresponds to the reel for such section'
The staff assigned for the installation of the fiber optic cable shall be familiariAed with
the recommended assembly procedures of the manufacturer, mainly but not limited to,
2imitations of )oltage and procedures of )oltage monitoring'
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INSTRUMENTATION INSTALLATION
TECHNICAL SPECIFICATION
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2imitations in the radius of cur)ature
The spin of the spool shall be made by hand and carefully enough to a)oid e1posing
the fiber optic cable to o)erpressure by traction'
The fiber optic cable laying can be performed through cable tray and shall be ruled by
the instructions indicated in the installation details and in the corresponding drawings'
The detail engineering drawings establish, among other things, the minimum distances
of the crossings with the medium )oltage lines for aerial fiber optic cables installed in
posts
!fter the fiber optic cable laying and once the segment is in its definiti)e position the
Contractor shall again perform the attenuation test and issue a test protocol
(certification) that will form part of the documentation to be submitted to S%C& wor*s
super)ision team'
7+1/ Puest* * ierr* de Instrumentos y 7*;inetes 9 G%$u!"i!3 $'
I!*t%u0)!t* a!" Ca4i!)t*
Las 'antaas 5s>ied6 de os ca,es de se?a de os instru&entos convencionaes 59+C-
&# &s H#!=64 de,ern ser conectadas a tierra en for&a individua4 soa&ente en e
e7tre&o corres'ondiente a ga,inete de siste&a de contro.
La ,arra de tierra de os ga,inetes de contro4 de,er conectarse directa&ente a a
&aa de 'uesta a tierra4 &ediante un ca,e C$- aisado 'ara B-- : #C.
La &aa de tierra 'ara os instru&entos o e"ui'os "ue incor'oren ag<n ,us de ca&'o4
de,er tener una resistencia &enor a 0 o>&s 1 se i&'e&entar de acuerdo a a nor&a
(EC res'ectiva 'ara cada ,us de ca&'o.
The shields of the signal cables of con)entional instruments (#9:5 m! plus 7!ET) shall
be grounded indi)idually only in the end corresponding to the control system cabinet'
The ground bar of the control cabinets shall be connected directly to the ground mesh
by an insulated :-5 cable for 855 & !C'
The grounding of the instrumentation or instrumentation equipment that incorporates
some fieldbus, should ha)e less resistence than > ohms and will be performed
according to the corresponding .<C standard for each fieldbus'
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7+17 #ont*@e de 7*;inetes y Consol*s de Control 9 A**)04l $' Ca4i!)t*
a!" C$!t%$l Pa!)l*
.urante a o'eracin de trans'orte de as consoas 1 os ga,inetes de siste&a de
contro4 se de,er to&ar as 'recauciones 'ara evitar da?os 1 go'es. Por ning<n
&otivo4 se de,er des'ojar os e"ui'os de su e&,aaje de f,rica4 savo en su
u,icacin definitiva.
La o'eracin de carga 1 descarga4 de,er efectuarse con su&o cuidado4 'ara evitar
da?os a os ga,inetes. E uso de estro,os &eticos4 no est 'er&itido. 8e de,er usar
fajas 'ara este 'ro'sito4 en caso de re"uerirse.
8e 'ondr es'ecia cuidado con as 'erforaciones en os ga,inetes4 con e o,jeto de
evitar "ue os residuos &eticos4 a caer en su interior4 'rovo"uen da?os &ecnicos o
ectricos.
Los ga,inetes 1 consoas de e"ui'os eectrnicos o de contro4 seguirn estricta&ente
os 'rocedi&ientos de &ontaje4 indicado en os Manuaes de fa,ricante4 'ara su
(nstaacin 1 Montaje corres'ondientes4 1 de as indicaciones 'articuares indicadas 'or
e Proveedor4 en sus docu&entos de ingenier3a. En este sentido se de,e tener su&a
'recaucin en os ga,inetes &ontados en ca&'o os cuaes de,en 'oseer 'roteccin
@EM# 9S 1 "ue aojan PLCWs co&o ta&,in unidades re&otas de se?aes4 junto con e
LsJitc>M de co&unicacin "ue confor&an ar"uitecturas de siste&a 1 "ue son 'arte
i&'ortante de siste&a de contro.
Las instrucciones generaes de &ontaje4 en cuanto a su u,icacin4 'osicin u otros
as'ectos estarn consignadas en os 'anos 1 docu&entos 'rovistos o a'ro,ados 'or
a su'ervisin de o,ra de 8MC:.
"uring the operation of transportation of the control system panels and cabinets, the
precautions shall be ta*en to a)oid damages and hits' 0nder no circumstances, the
equipment shall be remo)ed from their factory pac*aging unless they are in their
definiti)e location'
The load and unload operation shall be made with the utmost care in order to a)oid
damages to the cabinets' The use of metal slings is not allowed' For this purpose belts
shall be used if required'
Special attention shall be gi)en to the perforations in the cabinets in order to pre)ent
metal residues from falling and causing mechanical or electrical damages'
The cabinets and panels of the electronic or control equipment will strictly follow the
assembly procedures indicated in the %anufacturer+s %anual for their corresponding
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.nstallation and !ssembly as well as the Supplier+s particular indications set forth in his
engineering documents' .n this sense there must be an utmost precaution in the field
mounted cabinets which must ha)e protection 3<%! #N' Such cabinets accommodate
P2C+s as well as remote signal units together with the communication GswitchH that form
the system architectures and that are an important part of the control system'
The general assembly instructions, regarding location, position or other aspects will be
indicated in the drawings and documents pro)ided or appro)ed by the S%C& wor*
super)ision team'
7+1: F*;ric*ciAn e Inst*l*ciAn de Soportes 9 Ma!u'a(tu%i!3 a!" I!*tallati$!
$' Su,,$%t*
E Contratista de,er reaizar a fa,ricacin de so'ortes4 'acas de &ontaje 1
'rotecciones de os instru&entos de ca&'o4 de as uniones 'ara canaes 1 nguos de
'roteccin de as tu,er3as neu&ticas 1 de sensores4 as3 co&o os ca'iares de
trans&isores 1 &an&etros.
Los so'ortes 'ara instru&entos4 tu,er3as de instru&entacin 1 ca,es 'ara reas de
a&,ientes corrosivos4 de,ern ser construidos en F!P$Pstico reforzado con fi,ra de
vidrio 5Fi,ergass !einforced Pastic64 acero ino7ida,e o de acero recu,ierto con P:C.
.e,ern ser fa,ricados en confor&idad con o indicado en os Estndares de Montaje
de (nstru&entacin 1 de Eectricidad.
=odos os so'ortes 1 'rotecciones necesarios 'ara instru&entos "ue for&en 'arte de
su&inistro de un e"ui'o &a1or4 de,en ser considerados 'ara su fa,ricacin 'or e
Contratista.
The Contractor shall perform the manufacture of supports, base plates and protections
of the field instruments, of oints for channels and protection angles of the pneumatic
pipes, and of sensors as well as capillaries of transmitters and pressure gauges'
The supports for instruments, instrumentation pipes and cables for corrosi)e
en)ironment areas shall be constructed in FEP-Fiberglass Eeinforced Plastic, stainless
steel or steel co)ered with P&C'
They shall be manufactured in accordance with the .nstrumentation and <lectricity
!ssembly Standards'
The manufacture of all the supports and necessary protections for instruments that form
part of the supply of a bigger equipment shall be considered by the Contractor'
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:+, %E'ISIN "E 5A CA5I(%ACIN "E INS%&#ENOS 9 INSTRUMENT
CALIBRATION RE/ISION
:+1 7ener*l 9 G)!)%al
En genera4 todos os instru&entos vendrn cai,rados de f,rica4 de acuerdo a os
datos &ostrados en as Hojas de .atos4 en !evisin -4 LE&itida 'ara co&'raM. Esta
cai,racin4 de,er ser verificada 'or e Contratista.
La revisin de a cai,racin de un instru&ento4 consiste en a a'icacin de una se?a
de 'recisin en a entrada 1 su &edicin en a saida con un instru&ento digita o
&edidor de 'recisin adecuado. La revisin4 se de,er efectuar de acuerdo a as
'autas contenidas en as instrucciones de revisin de a cai,racin 1 o'eracin4
su&inistradas 'or e fa,ricante. Es'ec3fica&ente4 se de,en verificar "ue a e7actitud
5entrada versus saida64 rango4 ineaidad e >istresis4 se encuentren dentro de as
es'ecificaciones de fa,ricante 1 Hojas de .atos de instru&ento.
La deteccin de instru&entos defectuosos antes de su instaacin4 es ta&,in 'arte de
esta eta'a. La cai,racin4 cuando se re"uiera4 de,er ser efectuada4 so >asta
acanzar os vaores indicados en e &anua de fa,ricante 1 en as Hojas de .atos de
co&'ra.
La revisin de a cai,racin de os instru&entos4 se efectuar en un a,oratorio de
'rue,as4 u,icado en o,ra4 donde os instru&entos son evados 'ara ser
ins'eccionados 1 c>e"ueados4 antes de su instaacin en ca&'o. E a,oratorio de
'rue,a4 de,e tener dis'oni,iidad de >erra&ientas4 e"ui'os4 su&inistro de aire4 etc.
8o instru&entos 1 e"ui'os "ue4 'or razones justificadas4 no 'uedan ser evados a
a,oratorio de 'rue,a4 1 con a a'ro,acin de a su'ervisin de o,ras de 8MC:4 'odrn
ser c>e"ueados en ca&'o.
Los instru&entos 'atrones4 de,ern 'oseer certificados e&itidos 'or organis&os
co&'etentes4 antes de co&enzar e 'roceso de revisin de a cai,racin de
instru&entos4 de acuerdo a o e7'resado en 'rrafo anterior. La revisin de a
cai,racin4 de,er asegurar una e7actitud en as toerancias es'ecificadas. La
'recisin &3ni&a de,e ser de -4) R de a escaa ajustada o &ejor.
Previo a inicio de as 'rue,as4 se de,er 'resentar4 'ara a a'ro,acin de a (=%4 un
istado de todos os instru&entos 'atrones4 indicando 'ara cada uno: fa,ricante4
&odeo4 a?o de fa,ricacin4 e7actitud rea 1 organis&o "ue avaa a certificacin de
eos.
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E fuido introducido en e cuer'o de os instru&entos4 'ara 'ro'sitos de revisin de a
cai,racin4 de,er ser co&'ati,e con e &ateria de as 'artes ><&edas de ste4 o
"ue de,er ser c>e"ueado 'or e Contratista4 antes de ejecutar e tra,ajo.
La fec>a de a revisin4 de a cai,racin 1 e no&,re de (nstru&entista4 de,ern
"uedar registrados en e 'rotocoo de instru&ento.
Los interru'tores actuados 'or varia,es de 'roceso4 varia,es ectricas o se?aes
anagicas4 de,ern ajustarse 'ara "ue a,ran 1 cierren4 con incre&entos o
decre&entos de a se?a de entrada4 en torno a ajuste de o'eracin indicado en a
Hoja de .atos individua. Este 'rocedi&iento4 de,er re'etirse a travs de rango
co&'eto de instru&ento4 'ara verificar su re'eti,iidad. La &edicin de ,anda &uerta
de interru'tor4 de,er anotarse en e 'rotocoo de cai,racin de instru&ento4 1
ajustarse a o indicado en a >oja de datos.
Los instru&entos anogos4 de,ern ser cai,rados en tres 'untos 5-4 0- 1 )--R6. Los
instru&entos4 de,ern ser ajustados >asta acanzar e grado de e7actitud garantizado
'or e fa,ricante.
#"ueos instru&entos "ue e7>i,en &a funciona&iento o ine7actitud4 incuso en
sectores de su rango4 en "ue no se es'era "ue funcionen ,ajo condiciones nor&aes4
se considerarn no ace'tados 1 se co&unicar en for&a escrita a a su'ervisin de
o,ra de 8MC:4 aco&'a?ando e 'rotocoo de 'rue,a corres'ondiente.
@ing<n instru&ento4 'odr ser c>e"ueado en rangos distintos a os es'ecificados 'or e
fa,ricante4 ni ser so&etido a so,re votajes4 so,re 'resiones o condiciones e7tre&as de
o'eracin4 "ue esca'en a os es'ecificados 'or e fa,ricante.
La revisin de a cai,racin de os instru&entos de 'resin4 de,er to&ar en cuenta a
cou&na de 'resin esttica4 "ue se 'roduce co&o consecuencia de diferencias de
aturas entre a to&a de 'roceso 1 e instru&ento 'ro'ia&ente ta4 'or o "ue dentro de
'roceso de cai,racin4 de,er considerarse e ajuste de LceroM de a &edicin seg<n o
indicado.
.es'us "ue un instru&ento >a1a sido 'ro,ado en e a,oratorio4 se e de,e adosar
una eti"ueta "ue indi"ue "ue e instru&ento >a sido verificado4 1 efectuado su 'rotocoo
de 'rue,as. Con esto4 e instru&ento se encontrar isto 'ara su instaacin.
.n general, all instruments will come factory9calibrated, according to the information
from the "ata Sheets, Ee)ision 5, G.ssued for purchaseH' This calibration shall be
chec*ed by the Contractor'
The re)ision of instrument calibration consists of applying a precision signal at the inlet
and measurement at the outlet with a digital instrument or appropriate precision
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indicator' Ee)ision shall be performed in accordance with the guidelines contained in
the instructions for calibration re)ision and operation, supplied by the manufacturer' .t
shall be specifically )erified that the accuracy (inlet )s' outlet), range, linearity and
hysteresis comply with the manufacture+s specifications and .nstrument "ata Sheets'
"etection of faulty instruments before their installation is also part of this stage'
Calibration, when needed, shall be made only until the )alues indicated in the
manufacturer+s manual and the Purchase "ata Sheets are achie)ed'
Ee)ision of instrument calibration shall be carried out in a site test laboratory, where
instruments are ta*en to be inspected and chec*ed, before their field installation' The
test laboratory shall ha)e the appropriate tools, equipment, air supply, etc'
Only for those instruments and equipment which can not be ta*en to the test laboratory
for ustified reasons, field )erification may be allowed, upon the appro)al of S%C& wor*
super)isors'
Standard instruments shall be certified by the corresponding entities, before starting the
instrument calibration re)ision process, according to the last paragraph' Calibration
re)ision shall ensure accuracy in the specified tolerances' The minimum precision shall
be 5,= L of the adusted scale, or better than that'
$efore starting tests, a list of all the standard instruments shall be submitted for .TO
appro)al, indicating for each one of them, manufacturer, model, year of fabrication, real
accuracy and the entity that certifies them'
The fluid placed in the instruments+ body shall be, for calibration re)ision purposes,
suitable for the material of their wet parts' This feature shall be chec*ed by the
Contractor before starting wor*s'
The date of re)ision, calibration and the name of the instrument technician shall be
recorded in the protocol for the instrument'
Switches actuated by process )ariables, electrical )ariables or analog signals shall be
adusted so that they open and close with inlet signal increase or decrease, according
to the operation adustment indicated in the indi)idual "ata Sheet' This procedure shall
be repeated through the complete range of the instrument, in order to chec* its
repeatability' %easurement of the switch dead band shall be recorded in the instrument
calibration protocol and adusted in accordance with the data sheet'
!nalog instruments shall be calibrated in three points (5, >5 and =55L)' .nstruments
shall be adusted until they reach the accuracy grade guaranteed by the manufacturer'
.nstruments showing malfunction or inaccuracy, e)en in their range sectors where
normal operation conditions are not e1pected shall be deemed as not accepted' This
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shall be notified to S%C& wor* super)ision team, attaching the corresponding test
protocol'
3o instrument may be chec*ed in ranges different to those specified by the
manufacturer, or withstand o)er)oltage, o)erpressure or e1treme operation conditions
beyond the manufacturer+s specifications'
Pressure instrument calibration re)ision shall ta*e into account the static pressure
column resulting from height difference between the process connection and the
instrument itself' Therefore, for the calibration process, GAeroH measurement adustment
shall be considered as indicated'
!fter an instrument has been tested in the laboratory, a small label shall be attached to
it to indicate that it has been chec*ed and the test protocol has been made' !t this
point, the instrument will be ready for installation'
:+1 EIuipos de C*li;r*ciAn 9 Cali4%ati$! )6ui,0)!t
Para efectuar satisfactoria&ente as a,ores de 'rue,a 1 verificacin4 se de,er contar4
co&o &3ni&o4 con os siguientes instru&entos o e"ui'os:
=er&&etro de 'recisin.
Man&etros 'atrones 5-+B* HPa 5)- 'si64 -+290 HPa 50- 'si64 -+B*- HPa 5)-- 'si64
-+C-BE HPa 52-- 'si66.
Cou&nas de agua 5-+0-E && 5C-X6 HC%4 -+)0C9 && 5B-X6 HC%6.
Cai,rador digita de 'resin.
/o&,a de 'resin &anua.
/o&,a de 'resin >idruica.
Cai,rador$si&uador 9+C- &# .C4 digita.
E"ui'os 1$o instru&entos 'ara configurar instru&entos con tecnoog3a H#!=
=ac&etro estro,osc'ico digita.
Mut3&etro digita 0 )$C d3gitos.
Medidor de ca'acitancia
Medidor de corriente ti'o tenaza -+) H#
Generador$contador de frecuencia.
Cai,rador de ter&ocu'as.
Cai,rador de !=. ti'o P=)--.
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Fuente de 'oder -+2- :.C.
%sciosco'io digita =e7tronic o si&iar4 'revia&ente a'ro,ado 'or a su'ervisin
de o,ras de 8MC:4 de C canaes4 0- MHz o &ejor4 con &e&oria digita.
Patrones de 'H 1 conductividad.
#naizador de seg&ento 5,us de ca&'o6.
Esta ista4 de,e ser revisada 1 a&'iada4 de acuerdo a os re"ueri&ientos es'ec3ficos
de cada fa,ricante.
.n order to perform satisfactory test and )erification tas*s, the following instruments or
equipment shall be a)ailable, as a minimum,
Precision thermometer'
Standard Pressure gauge (5986 *Pa (=5 psi), 59?#> *Pa (>5 psi), 59865 *Pa (=55
psi), 59:58@ *Pa (?55 psi))'
/ater columns (59>5@ mm (:5M) 7:O, 59=>:# mm (85M) 7:O)'
"igital pressure gauge'
%anual pressure pump'
7ydraulic pressure pump'
Dauge-simulator #9:5 m! "C, digital'
E"ui'&ent and$or instru&ents to set H#!= tec>noog1 instru&ents
"igital stroboscopic tachometer'
0 )$C digit digita &uti&eter.
Capacitance mete'
Piers+t1'e current &eter -+) H#
Frequency generator-counter'
Thermocouple calibrator'
ET" calibrator, type PT=55'
59?5 &"C Power supply'
Te1tronic digital oscilloscope or similar, pre)iously appro)ed by S%C& wor*
super)isors' : channels, >5 %7A or better, with digital memory'
Patterns of P7 and conducti)ity'
Segment analyAer (fieldbus)'
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=>is ist s>a ,e c>ecHed and u'dated4 according to t>e s'ecific re"uire&ents of eac>
&anufacturer.
:+2 'erific*ciAn de Instrumentos 9 I!*t%u0)!t 1)%i'i(ati$!
La verificacin de instru&entos4 de,er seguir as siguientes gu3as &3ni&as4 en
conjunto con as instrucciones de fa,ricante:
.nstrument )erification shall follow the following guidelines, in addition to the
manufacturer+s instructions,
:+2+1 r*nsmisores de emper*tur* 9 T)0,)%atu%) t%a!*0itt)%*
Los trans&isores de te&'eratura4 de,ern ser c>e"ueados a rango es'ecificado4
si&uando una se?a de te&'eratura desde un cai,rador de !=. o su&ergiendo e
ee&ento sensor en un reci'iente "ue contenga 3"uido con te&'eratura conocida. La
saida4 de,er ser contrastada con un ter&&etro digita4 'or co&unicacin o uno de
dia.
Los ter&&etros de dia4 de,ern ser contrastados a te&'eratura a&,iente 1 a 'unto
de e,uicin de agua a a atura de ).)-- &.s.n.&. 5*B4 D OC a'ro7i&ada&ente64 con
ter&&etro digita.
Temperature transmitters shall be chec*ed for the specified range, simulating a
temperature signal from a ET" calibrator, or immersing a sensor element in a container
with liquid of *nown temperature' Outlet shall be compared with a digital thermometer,
through communication or a dial thermometer'
"ial thermometers shall be contrasted at room temperature and at water boiling point at
='=55 masl (around 68, ; JC), with digital thermometer'
:+2+1 Elementos Sensores de emper*tur* 9 T)0,)%atu%) *)!*$% )l)0)!t*
@o re"uieren ser c>e"ueados4 'ero s3 'ro,ado su funciona&iento.
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Chec*ing is not required' 7owe)er, their operation shall be tested'
:+2+2 Instrumentos de PresiAn 9 P%)**u%) i!*t%u0)!t*
Los trans&isores de 'resin 1 de 'resin diferencia4 de,ern ser c>e"ueados
si&uando una se?a de 'resin4 con un 'ro,ador $ si&uador o a'icando una 'resin
&ediante una ,o&,a de &ano. La se?a entregada 'or e instru&ento4 se verificar
seg<n o esta,ecido en e 'unto 9.* anterior4 o de for&a convenciona 59+C- &# CC6.
Los interru'tores de 'resin4 de'endiendo de rango de o'eracin4 sern verificados
con una ,o&,a &anua o >idruica.
En &an&etros de ti'o /ourdon4 se de,er verificar cero 1 s'an4 confir&ando en a
&enos tres 'untos 5-4 0- 1 )--R6.
Pressure transmitters and differential pressure transmitters shall be chec*ed by
simulating a pressure signal, with a tester - simulator, or by applying pressure with a
hand pump' The signal emitted by the instrument shall be )erified as indicated in
section #'6 abo)e, or con)entionally (#9:5 m! CC)'
Pressure switches, depending on the operation range, shall be chec*ed with a manual
or hydraulic pump'
$ourdon9type pressure gauges Aero and span shall be chec*ed, by confirming at least
three points (5, >5 and =55L)'
:+2+3 Elementos Sensores de C*ud*l 9 Fl$2 *)!*$%*
.e,e verificarse su o'eracin 1 sus caracter3sticas con as >ojas de datos. 8e de,er
reaizar &ediciones en ca&'o4 'ara confir&ar su o'eracin de acuerdo a as >ojas de
datos. 8e e7cu1en de esta actividad4 os sensores de ti'o &agntico4 a os cuaes se
es ace'tar a cai,racin entregada 'or f,rica4 aun cuando se de,er verificar "ue
efectiva&ente vienen cai,rados 5configurados6 de f,rica.
Their operation and characteristics shall be chec*ed with the data sheet' Field
inspection shall be performed, in order to confirm their operation in accordance with the
data sheets' %agnetic9type sensors are not included, since factory calibration will be
accepted' 7owe)er, they shall be effecti)ely factory calibrated'
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:+2+5 r*nsmisores de C*ud*l 9 Fl$2 t%a!*0itt)%*
Para os trans&isores de fujo &agntico4 una vez instaados en a 3nea de 'roceso4 se
'roceder a a verificacin de cero4 con ca?er3a ena 1 fujo cero.
Los fuj&etros de des'aza&iento 'ositivo 1 os de 'aeta4 de,ern ser verificados 1
cai,rados4 de ser necesario.
For magnetic flow transmitters, once installed in the process line, Aero )erification is
required, with full pipe and Aero flow'
Positi)e displacement and paddle9type flow meters shall be chec*ed and calibrated, if
necessary'
:+2+/ #edidores de Nivel 9 L)1)l 0)t)%*
Los &edidores de nive utrasnico4 re"uieren e ingreso de os 'ar&etros adecuados
1 a verificacin de rango 1 zona &uerta.
Es necesario tener en cuenta4 a u,icacin de trans&isor res'ecto de fondo de
estan"ue4 'ara un verificacin adecuada de cero.
0ltrasonic le)el meters require the appropriate parameters and )erification of range and
dead Aone'
The location of the transmitter in relation to the bottom of the pond shall be ta*en into
account, for the appropriate Aero )erification'
:+2+7 'Klvul*s de Control 9 C$!t%$l 1al1)*
Para as 'rue,as de cai,racin se de,er contar con ai&entacin neu&tica4 o
ectrica4 de acuerdo a as >ojas de datos. 8e de,er usar co&o se?a de entrada una
de ti'o convenciona 59+C- &# .C64 'ara vvuas &oduantes 5t>rotting vave6F 1 de
)C- :#C4 B- Hz4 'ara as vvuas de ti'o %n + %ff.
8e de,ern verificar 'or o &enos as siguientes caracter3sticas:
Posicin de a,ertura de a vvua4 de acuerdo con a curva caracter3stica de
fa,ricante.
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Posicin de faa 1 os 3&ites de carrera4 ajustando os interru'tores de 'osicin4 si
fuera necesario.
Curva de res'uesta e >istresis en 'untos inter&edios de C0R4 0-R 1 D0R.
Los resutados4 de,ern ser registrados en a >oja de 'rotocoos de vvuas de contro.
Pneumatic or electrical feed shall be necessary for calibration tests, according to the
data sheets' For modulating )al)es (throttling )al)es), a con)entional9type signal (#9:5
m! "C) shall be used as inlet signalB and =:5 &!C, 85 7A signal for On ( Off )al)es'
The following characteristics shall be chec*ed as a minimum,
&al)e open position, according to the manufacturer+s characteristic cur)e'
Failure position and stro*e limit, adusting the position switch, if necessary'
Eesponse cur)e and hysteresis in intermediate points of :>L, >5L and ;>L'
The outcome shall be recorded in the protocol sheet of the control )al)es'
:+2+: 'Klvul*s ON9OFF 9 ON:OFF 1al1)*
En estas vvuas4 se de,e verificar su o'eracin4 'osicin de faa 5si a'ica64 carrera
5stroHe6 1 ajustar os interru'tores de 'osicin4 si fuera necesario.
These )al)es shall be chec*ed for operation, failure position (if applicable), stro*e and
the position switches shall be adusted if required'
:+2+- Instrumentos de tipo An*lLtico 9 A!alti(;t,) i!*t%u0)!t*
La verificacin de os anaizadores4 co&o &edidores de 'H4 conductividad4 %!P entre
otros4 se >ar de acuerdo con as instrucciones de fa,ricante 1 e &anua de
&anteni&iento.
En a"ueos anaizadores4 "ue tra,ajen 'or e 'rinci'io de tituacin4 se usarn reactivos
es'ecificados 'or e fa,ricante 'ara su verificacin.
Los &edidores de 'H4 de,ern ser contrastados &ediante e uso de &uestras 'atrones
5,uffers6 con 'H conocidos4 "ue se ad"uirieron con os instru&entos.
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&erification of analyAers, such as p7, conducti)ity meters, OEP, etc, shall be according
to the manufacturer+s instructions and maintenance manual'
For analyAers wor*ing under the principle of titration, the reagents specified by the
manufacturer shall be used for )erification'
P7 meters shall be contrasted by the use of standard samples (buffers) with *nown P7,
which came with the instruments'
-+, 'E%IFICACIN 7ENE%A5 "E #ONA$E 9 GENERAL /ERIFICATION OF THE
ERECTION PROCEDURE
La verificacin genera de &ontaje4 consiste en una ins'eccin genera de todos os
co&'onentes a travs de 8iste&a de (nstru&entacin 1 Contro4 'ara asegurarse "ue
eos >an sido instaados correcta&ente4 de acuerdo a as indicaciones de Fa,ricante.
.es'us de a instaacin4 se de,er efectuar una verificacin con os PK(.4
iso&tricos 1 as >ojas de datos4 'ara asegurarse "ue todos os instru&entos estn en
su ugar4 de acuerdo a a es'ecificacin 1 'ro'ia&ente identificados.
Cada instru&ento instaado4 de,er ser contrastado con su detae de &ontaje 1
diagra&a de azo4 'ara corregir 1 co&'etar su instaacin. .e,er verificarse 'or o
&enos4 'ero no i&itndose a eo4 a direccin de fujo de as vvuas de contro4
fijacin 1 &ontaje a'ro'iado de os ee&entos 'ri&arios de os fuj&etros &agnticos4
instaacin a'ro'iada de os fuj&etros ti'o 'aeta4 si os >u,iera4 to&as de 'resin 1
tu,er3a de instru&entacin4 cone7in a tierra4 ai&entacin4 etc.
8e de,e verificar4 "ue e &ontaje de os instru&entos4 tenga una orientacin "ue
considere as faciidades de visuaizacin de as escaas o 'antaas de &edicin4 desde
'asios o 'atafor&as de o'eracin. #de&s4 os instru&entos de,en ser accesi,es4 o
estar 'rovistos de os &edios 'ara ograr una accesi,iidad4 i,re de riesgos 'ara e
'ersona de &anteni&iento. .e igua &anera4 se de,e verificar "ue a u,icacin de
&ontaje de os instru&entos4 no i&'ida e trnsito e7'edito de 'ersonas 1 no sea una
fuente de accidentes4 'ara e 'ersona de o'eraciones.
Los accesorios de as vvuas de contro4 taes co&o voantes de acciona&iento
&anua4 interru'tores de 'osicin4 'osicionadores4 soenoides4 etc.4 de,ern ser
verificados visua&ente.
=odas as vvuas4 de,ern ser cuidadosa&ente verificadas4 'ara asegurarse "ue e
ee&ento de contro 5disco4 ,oa4 'ug4 etc.6 se &ueve i,re&ente 1 "ue a,re 1 cierra
correcta&ente.
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Las vvuas de contro4 de,ern ser verificadas 'ara asegurarse de su correcta
orientacin4 con res'ecto a a direccin de fujo de 'roceso.
Los anaizadores4 se ins'eccionarn en for&a visua4 'ara co&'ro,ar su correcta
instaacin.
Las cajas 1 'anees4 de,ern verificarse 'ara asegurarse "ue estn correcta&ente
aa&,radas4 identificadas e instaadas 1 &antengan os grados de 'roteccin de
f,rica.
Los indicadores ocaes4 de,ern ser verificados 'ara confir&ar su u,icacin4
instaacin4 rangos e identificacin.
Cua"uier diferencia detectada4 entre os diagra&as de azo 1 e cone7ionado definitivo4
de,er refejarse in&ediata&ente en os diagra&as &aestros de azo 1 aa&,rado4
cu1as &arcas de,ern &antenerse a d3a 'or e Contratista. Estos 'anos &arcados4
sern a ,ase 'ara os 'anos Confor&e a %,ra 5#s /uit6.
.e,er evitarse &ontar instru&entos4 en zona de derra&es de soucin o 'ovo. En
caso de "ue ste &ontaje sea inevita,e en esta zona4 e instru&ento de,er 'oseer
una 'roteccin adecuada4 "ue faciite a ectura 1 su &anteni&iento.
E Contratista4 de,er 're'arar >ojas de verificacin4 'or cada ti'o de instru&ento4 en
as "ue se registrar e n<&ero de tag4 fec>a de verificacin4 da?os4 ee&entos
adicionaes o fatantes 1 cua"uier otro dato4 "ue 'er&ita tener infor&acin co&'eta de
a instaacin de cada instru&ento en 'articuar. E for&ato de as >ojas de verificacin
de &ontaje de instru&entos4 ser 're'arado 'or e Contratista 1 a'ro,ado 'or a
su'ervisin de o,ras de 8MC:. La su'ervisin de o,ras de 8MC:4 revisar 1
co&'ro,ar e &ontaje de todos 1 cada uno de os instru&entos4 con anotaciones de
no confor&idad en as >ojas de verificacin de &ontaje.
E Contratista4 de,er reaizar os tra,ajos necesarios4 'ara evantar as no
confor&idades de as >ojas de verificacin de &ontaje.
The Contractor shall prepare chec* sheets per each type of instrument in which the tag
number, )erification date, damages, additional or lac*ing elements and any other data
is recorded to ha)e complete information on the installation of each instrument in
particular' The chec* sheet format for the instrument erection )erification shall be
prepared by the Contractor and appro)ed by the S%C& wor* super)ision team' S%C&
wor* super)ision team shall re)iew and chec* the erection of all the instruments, writing
non9conformance notes in the erection chec* sheets'
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!fter installation, )erifications with the isometric PC." and data sheet shall be
conducted to assure that all instruments are duly identified and correctly placed in
accordance with the specification'
<ach installed instrument shall be compared with their erection instructions and loop
diagram to correct and complete the installation' The )erifications shall include, but are
not limited to the following, the flow direction of the control )al)e, the appropriate
fastening and erections of the main magnetic flu1meter elements, the appropriate
installation of the palette type flu1meter, if any, pressure gauge and instrumentation
piping readings, grounding, feeding etc''
.t shall be )erified that the instruments erection ha)e an orientation considering the
displaying facilities of the measuring scales or screens from the operation platforms'
$esides, all instruments shall ha)e easy access or pro)ide the means to be accessible
free of ris*s for the maintenance personnel' $esides, it shall be )erified that the location
for the instrument erections does not restrict the easy transit of people, without being
the source of accidents for the operation personnel'
The accessories of the control )al)e such as the manual dri)ing wheel, position
switches, positioners, solenoids etc' shall be )isually inspected'
!ll )al)es shall be carefully chec*ed to )erify that the control element (disc, ball, plug
etc) are mo)ing freely and that opens and closes correctly'
&al)es shall be chec*ed to )erify their correct orientation in relation to the process flow
direction'
The analyAers shall be )isually inspected to chec* their correct installation'
$o1es and panels shall be chec*ed to )erify if they are correctly wired, identified and
installed maintaining the protection degree from factory'
The local indicators shall be chec*ed to confirm their location, installation, ranges and
identification'
!ny difference detected between the loop diagram and definite wiring shall be
immediately reflected in the loop and wiring master diagrams whose mar*s shall be
*ept updated by the Contractor' These mar*ed drawings shall be the base for the !s
$uilt drawings'
The instrument erection shall be a)oided in dust or solution spill areas' .n case it is not
possible to a)oid erecting the instrument in this area, such instrument shall ha)e
suitable protection enabling its reading and maintenance'
The general )erification of the erection consists in a general inspection of all the
components through the .nstrumentation and Control System to assure that they ha)e
been duly installed in accordance with the %anufacture+s indications'
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The Contractor shall perform the wor*s required to eliminate the non conformance
notes from the chec* erection sheets'
1,+, 'E%IFICACIN F&NCIONA5 "E 5A6OS 9 FUNCTIONAL /ERIFICATION OF LOOPS
1,+1 7ener*l 9 G)!)%al
La verificacin funciona de azos4 es res'onsa,iidad de gru'o de Co&isiona&iento de
a su'ervisin de o,ras de 8MC:. La res'onsa,iidad de Contratista de &ontaje4 se
i&ita a 'roveer 'ersona caificado de a'o1o4 a nive de (ngeniero o =cnico
Es'eciaizado4 durante a verificacin de azos4 ee&entos de contro 1 as entradas 1
saidas de 8iste&a de Contro4 "ue ejecutar as tareas indicadas 'or e gru'o de
co&isiona&iento de a su'ervisin de o,ras de 8MC:.
La secuencia de verificacin de azos4 "uedar deter&inada 'or e estado de avance de
a construccin.
Las 'rue,as de verificacin de aa&,rado4 se?a de corriente 59+C- &# .C &s
H#!=64 se de,er reaizar &ediante si&uadores 1 cai,radores de corriente 1 e e"ui'o
de configuracin H#!=.
Las 'rue,as de verificacin de aa&,rado de co&unicaciones 5,us de ca&'o64 se
de,er reaizar &ediante &onitores adecuados4 teniendo cuidado de cu&'ir as
instrucciones de fa,ricante de cada instru&ento conectado a un seg&ento en
'articuar.
Las 'rue,as de verificacin de,en conte&'ar o siguiente:
Medicin de nive de se?a
Medicin de nive de ruido
.eteccin de faas de cone7in de instru&entos 1 dis'ositivos
.eteccin de faas en os ca,es
La verificacin funciona de azos 1 aar&as se >ar &ediante a si&uacin de
condiciones de 'roceso en coordinacin con 'ersona de 8iste&a de Contro4 "uienes
verificarn os des'iegues grficos en consoas de o'eracin.
La verificacin funciona de encava&ientos 1 'aradas de e&ergencia4 se >ar
si&uando condiciones de faa en cada uno de os e"ui'os "ue confor&an e siste&a 1
verificando cuaes funciones de activacin 5tri'6 se activan. Esta actividad4 se >ar en
coordinacin con 'ersona de 8iste&a de Contro "uienes verificarn os des'iegues
grficos en consoas de o'eracin.
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Las entradas digitaes de siste&a de contro4 de,ern ser verificadas forzando os
contactos u,icados en terreno o en os centros de contro de &otores. Esta actividad4
de,er reaizarse en coordinacin con 'ersona de 8iste&a de Contro4 "uienes
verificarn os des'iegues grficos en consoas de o'eracin.
Las se?aes de co&ando4 sern c>e"ueadas forzando a saida digita res'ectiva en e
siste&a de contro 1 co&'ro,ando a energizacin de ee&ento en ca&'o. Esta
actividad4 de,er reaizarse en coordinacin con 'ersona de 8iste&a de Contro4
"uienes forzarn os co&andos desde as estaciones de o'eracin4 o eventua&ente
desde a estacin de ingenier3a.
Para os instru&entos anagicos4 as entradas anagicas de siste&a de contro4
de,ern ser verificadas desde terreno4 &ediante un generador de se?a de 9+C- &#
.C. Conjunta&ente4 se &onitorearn as varia,es anagicas a interior de 'rogra&a
de a'icacin. Previo a a verificacin de as entradas a siste&a de contro4 se de,er
confir&ar a 'oaridad de as se?aes.
Las saidas anagicas4 se verificarn forzando su vaor desde e 'rogra&a 1
verificando a o'eracin de ee&ento de contro fina. Previo a a verificacin de as
saidas anagicas de siste&a de contro4 se de,er desconectar e actuador o
ee&ento de contro fina de e"ui'o en 'rue,a4 'ara a verificacin de a 'oarizacin de
a se?a.
Cua"uier desviacin de a o'eracin correcta detectada a travs de estas 'rue,as4
de,er ser corregida.
Cua"uier diferencia entre os rangos de os instru&entos 1 e des'iegue o rango
configurado dentro de siste&a de contro4 ser infor&ada a a su'ervisin de o,ras de
8MC:4 &ediante e 'rotocoo de 'rue,a de azo.
E 'ersona encargado de a verificacin de azos4 no de,e ca&,iar a cai,racin o os
rangos de siste&a sin a a'ro,acin e7'resa de a su'ervisin de o,ras de 8MC:.
The commissioning group of S%C& wor* super)ision team shall be responsible for the
functional )erification of the loops' The responsibility of the <rection Contractor is
restricted to pro)iding the qualified support personnel at engineering le)el or at
specialiAed technical le)el during the )erification of the loops, the control elements and
the Control System inputs or outputs' They shall e1ecute the tas*s indicated by the
commissioning group of S%C& wor* super)ision team'
The loop )erification sequence shall be determined by the progress of the construction'
The wiring )erification tests (current signal #9:5 m! "C plus 7!ET), shall be performed
through Simulators and current gage and the 7!ET configuration'
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The )erification tests of the communication wiring (fieldbus), shall be performed through
suitable monitors ha)ing special care to comply with the manufacturer instructions of
each instrument connected to a particular segment'
The )erification tests shall comply with the following,
%easurement of the signal le)el
%easurement of noise le)el
Connection failure detection of instruments and de)ices
"etection of failures in cables
The functional )erification of loops and alarms will be performed trough the simulation
of the process condition in coordination with the Control System personnel who will
)erify the graphic displayed in the operation console'
The functional )erification of the interloc*ing and emergency stops shall be performed
simulating failure conditions in the equipment comprising the system and )erifying
which trip function will be acti)ated' This acti)ity shall be conducted in coordination with
the personnel of the Control System who will )erify the graphic displayed in the
operation console'
The digital inputs of the control system shall be )erified pressing the contact located on
the ground and in the motor control centers' This acti)ity shall be conducted in
coordination with the personnel of the Control System who will )erify the graphic
displayed in the operation console'
The signal commands shall be chec*ed forcing the associated digital output in the
control system and )erifying the energiAation of the field element' This acti)ity shall be
conducted in coordination with the personnel of the Control System who will force the
commands from the operation station or from the engineering station'
For the analogical instrument, the analogical inputs of the control systems shall be
)erified from the ground through a #9:5 m! "C signal generator' The analogical
)ariables will be also monitored within the program of application' $efore )erifying the
inputs of the control system, the signal polarity shall be confirmed'
The analogical output shall be )erified by forcing their )alue from the program and
)erifying the final control element operation'

$efore )erifying the analogical output of
the control system, the actuator or the final control element of the tested equipment
shall be disconnected to chec* for the signal polariAation'
!ny de)iation from the correct operation detected through tests shall be corrected'
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!ny difference between the ranges of the instruments and the display or range
configured within the control system shall be informed to S%C& wor* super)ision team
through the loop test 'protocol'
The personnel in charge of the loop )erification shall not change the calibration or the
system ranges without the e1press appro)al of S%C& wor* super)ision team'
1,+1 Instrument*ciAn y Sistem*s de Control Suministr*dos con P*Iuete
#ecKnico 9 I!*t%u0)!tati$! a!" C$!t%$l S*t)0* Su,,li)" 2it+ a M)(+a!i(al
,a(&)t
Con reacin a a instru&entacin de e"ui'os su&inistrados co&o 'a"uetes de e"ui'os
&ecnicos4 es res'onsa,iidad de Contratista e trasado4 as 'rue,as 1 'osterior
instaacin de os instru&entos. E 'rocedi&iento de a verificacin4 de,er ajustarse a
os re"ueri&ientos de resto de a 'anta4 con e consenti&iento 'revio de
re'resentante de a f,rica4 "ue de,er 'resenciar 1 su'ervisar as 'rue,as4 'ara o
cua e Contratista de,er coordinar con a su'ervisin de o,ras de 8MC: 'ara "ue
este se encuentre dis'oni,e4 o'ortuna&ente 1 con a de,ida antici'acin. Este caso se
'resenta con os e"ui'os su&inistrados 'or e Proveedor de fajas.
Eegarding the instrumentation of equipment supplied as mechanical equipment
pac*ets, the Contractor is responsible for the transportation, tests and subsequent
installation of the instruments' The )erification procedure shall be adusted to the
requirements of the rest of the plant with the pre)ious consent of the factory
representati)e who shall witness and super)ise the tests' Thereby, the Contractor shall
coordinate with S%C& wor* super)ision team his a)ailability in good timing and with
due anticipation' This is applicable to the equipment pro)ided by the belt supplier'
1,+2 Ermino de l*s Prue;*s 9 C$0,l)ti$! $' t+) t)*t*
# finaizar as 'rue,as4 se de,en reaizar as siguientes actividades:
Las vvuas de corte o se'aracin de os &anifod de os instru&entos4 de,ern "uedar
cerrados 1 a vvua de ,1+'ass a,ierta.
Los controadores4 de,ern ser 'uestos en &odo &anua 1 su 'unto de o'eracin en
un vaor ta "ue4 as vvuas de contro se encuentren en su 'osicin de faa.
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La ai&entacin ectrica de os instru&entos4 de,er "uedar >a,iitada una vez
finaizada a verificacin 5esto no se a'ica a os anaizadores4 os cuaes de,ern
&antenerse desenergizados >asta "ue e 'roceso se 'onga en &arc>a6.
!t the end of the tests the following acti)ities must be carried out,
The shutoff )al)es or separation )al)es of the instrument manifolds shall remain close
and the by9pass )al)e open'
The controllers shall be set up in manual mode and their point of operation shall be in
such a range that the control )al)es are in their fault position'
The power supply of the instruments shall remain operati)e once the )erification is
completed (it is not applicable to the analyAers which shall be *ept deenergiAed until the
process is started up')
1,+3 Acept*ciAn de Inst*l*ciAn 9 I!*tallati$! a((),ta!()
E Contratista de,er coocar una eti"ueta de cai,racin 1 'rue,a a cada 'ieza de
e"ui'o o de siste&a en os ugares fijados 'or e su'ervisor de 'ro'ietario. E
contratista esta&'ar su fir&a en a eti"ueta cuando >a1a ter&inado todo su tra,ajo. E
'ro'ietario o su re'resentante fir&arn en a eti"ueta cuando estn satisfec>os con a
cai,racin 1 'rue,a4 1 >a1an ace'tado e e"ui'o o e siste&a co&o "ue est en
co&'eto estado de o'eracin.
The Contractor shall place a gauging and test label to each part of the equipment or of
the system in the places established by the owner+s super)isor' The Contractor will
stamp his signature in the label when he has finished all his wor*' The owner or his
representati)e will sign in the label when they agree with the gauging and test and ha)e
accepted that the equipment or the system is fully operati)e'
1,+5 %eFistro de C*li;r*ciAn 9 Cali4%ati$! %)($%"
=odos os ca&,ios de a cai,racin reaizados durante a verificacin4 se registrarn en
os diagra&as 1$o ista de instru&entos de 'ro1ecto4 1 se de,ern co&unicar a
'ro'ietario o a su re'resentante. Esto se reaizar ade&s de cua"uier otro ca&,io
Confor&e a %,ra 5L#s+/uitM64 "ue ta&,in ser registrado 1 entregado a 'ro'ietario.
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!ll changes in the calibration carried out during the )erification will be recorded in the
Proect diagrams and-or list of instruments and shall be informed to the owner or his
representati)e' This shall be done in addition to any other change to the G!s9$uiltH
drawing that will be also recorded and deli)ered to the owner'
11+, INFO%#ACION FINA5 9 FINAL REPORT
En e &o&ento en "ue se transfiere cada azo o instru&ento4 e Contratista de,e
entregar a a su'ervisin de o,ras de 8MC: os 'anos &arcados en rojo 5!ed Line64
en donde estn &arcados todos os ca&,ios >ec>os durante a construccin4
verificacin 1 'rue,as.
# finaizar os tra,ajos de instaacin4 e Contratista de,er entregar os 'anos
&arcados en rojo 5!ed Line6 1 #s+/uit con dos juegos co&'etos de:
.iagra&as de azo.
.iagra&as ee&entaes 5es"ue&ticos6 de contro.
.iagra&as de aa&,rado e intercone7iones.
.iagra&as de ai&entacin de instru&entos 1 siste&as de contro.
.iagra&as PK(..
Panos de I,icacin de (nstru&entos
Car'etas inde'endientes 'or instru&ento4 con as 'rue,as4 verificaciones 1
res'ectivos 'rotocoos.
Marcas 1 datos tcnicos de 'aca de cada instru&ento.
/hen each loop or instrument is transferred, the Contractor must deli)er to S%C&
/or* super)ision team the Eed92ine drawings in which all the changes made during the
construction, )erification and tests are mar*ed in red'
!t the end of the installation wor*s, the Contractor shall deli)er the Eed92ine and !s9
$uilt drawings with two complete sets of,
2oop diagrams
<lemental (schematic) control diagram
/iring and interconnection diagrams
.nstrument supply and control systems diagrams
PC." diagrams
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INSTRUMENTATION INSTALLATION
TECHNICAL SPECIFICATION
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Plate mar*s and technical data of each instrument'
.ndependent Files by instrument with the tests, )erifications and corresponding
protocols'
"rawings of .nstruments location
PAD 4B PHASE 1 DETAIL
ENGINEERING UPDATE
%evision Sheet
INSTRUMENTATION INSTALLATION
TECHNICAL SPECIFICATION
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11+, ANE=OS 9 ATTACHMENTS
AneMo 1 9 Atta(+0)!t 1
C*r*cterLstic*s de l* SoluciAn %efino
C+a%a(t)%i*ti(* $' t+) R)'i!) S$luti$!
Cu
YY
g$ -4)0
HC8%9 g$ *4--
Fe =ota g$ B4--
Fe
CY
g$ 04--
# g$ *4--
Mn g$ -4B-
Mg g$ B4--
C g$ -42-
8idos en 8us'ensin $
8uspended Solids
''& 0-
'H )4B-
.ensidad $ "ensity g$cc )4))-
:iscosidad $ :iscosit1 cP C.DE
Presin de :a'or $
&apor Pressure
HPa C.9
emper*tur* 9 T)0,)%atu%)
M3ni&a $ %inimum O C )B4-
Media $ !)erage O C C)4-
M7i&a $ %a1imum O C CC4D
PAD 4B PHASE 1 DETAIL
ENGINEERING UPDATE
%evision Sheet
INSTRUMENTATION INSTALLATION
TECHNICAL SPECIFICATION
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AneMo 1 9 Atta(+0)!t <
C*r*cterLstic*s de l* SoluciAn P5S
C+a%a(t)%i*ti(* $' t+) PLS S$luti$!
Cu
YY
g$ C4*-
HC8%9 g$ 940-
Fe =ota g$ B4--
Fe
CY
g$ 04--
# g$ *4--
Mn g$ -4B-
Mg g$ B4--
C g$ -42-
8idos en 8us'ensin
$ 8uspended Solids
''& 0-
'H C4--
.ensidad $ "ensity g$cc )4))2
:iscosidad $ :iscosit1 cP C.DE
Presin de :a'or $
&apor Pressure
HPa C.9
emper*tur* 9 T)0,)%atu%)
M3ni&a $ %inimum OC )B4-
Media $ !)erage OC C-4-
M7i&a $ %a1imum OC C)4-
PAD 4B PHASE 1 DETAIL
ENGINEERING UPDATE
%evision Sheet
INSTRUMENTATION INSTALLATION
TECHNICAL SPECIFICATION
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AneMo 2 9 Atta(+0)!t =
C*r*cterLstic*s de l* SoluciAn %efino N I5S
C+a%a(t)%i*ti(* $' t+) R)'i!) > ILS S$luti$!
Cu
YY
g$ -4C-
HC8%9 g$ E4--
Fe =ota g$ D4--
Fe
CY
g$ )4--
# g$ *4--
Mn g$ -4B-
Mg g$ B4--
C g$ -42-
8idos en 8us'ensin $
8uspended Solids
''& 2-
'H )4*-
.ensidad $ "ensity g$cc )4)))
:iscosidad $ :iscosit1 cP C.DE
Presin de :a'or $
&apor Pressure
HPa C.9
emper*tur* 9 T)0,)%atu%)
M3ni&a $ %inimum O C )B4-
Media $ !)erage O C C)4-
M7i&a $ %a1imum O C C240
PAD 4B PHASE 1 DETAIL
ENGINEERING UPDATE
%evision Sheet
INSTRUMENTATION INSTALLATION
TECHNICAL SPECIFICATION
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AneMo 3 9 Atta(+0)!t 4
C*r*cterLstic*s del AFu* Industri*l
C+a%a(t)%i*ti(* $' I!"u*t%ial #at)%
'H B4E
:iscosidad Z )BAC $
&iscosity R =84C
cP ).)2
emper*tur*
Media $ !)erage O C )B
AneMo 5 9 Atta(+0)!t ?
C*r*cterLstic*s del Ocido SulfPrico
C+a%a(t)%i*ti(* $' Sul,+u%i( A(i"
Concentracin $
Concentration
R *E
:iscosidad $ &iscosity cP C0.-
Presin de :a'or $
&apor Pressure
HPa -.)2
emper*tur*
Media $ !)erage O C )E
PAD 4B PHASE 1 DETAIL
ENGINEERING UPDATE
%evision Sheet
INSTRUMENTATION INSTALLATION
TECHNICAL SPECIFICATION
#I,-.,/,01/,070E0,,2
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