Maxima Ii
Maxima Ii
Carrier Transicold Europe - 10 Bd de l’Oise - 95031 Cergy Pontoise Cedex --- FRANCE
Carrier Transicold Division, Carrier Corporation, P.O. Box 4805, Syracuse, N.Y. 13221
Standby
Model Part No. Refrigerant Engine Compressor
Motor
11 Kw / 50 Hz
SSOR
MAXIMA 2 8001193
13 Kw / 60 Hz
R 22
OCES
11 Kw / 50 Hz
MAXIMA 2 8001194
13 Kw / 60 Hz
R 404 A
MIC
MAXIMA 2 8001218
11 Kw / 50 Hz
13 Kw / 60 Hz
MAXIMA 2 Start Stop 8001216 CT 4-91 TV 05 K 4
ANICAL
AL
L
R 22
MAXIMA 2 Without Standby Motor 8001220
ECHAN
-
MAXIMA 2 Without Standby Motor / Start Stop 8001219
TROME
MAXIMA 2 8001221
11 Kw / 50 Hz
LECTR
13 Kw / 60 Hz
MAXIMA 2 Start Stop 8001217
R 404 A
EL
Standby
Model Part No. Refrigerant Engine Compressor
Motor
800-1
ii
MAXIMA 2 and GENESIS TM 800
INTRODUCTION
This parts lists identifies service replacement parts for the CARRIER TRANSICOLD MAXIMA 2 and GENESIS TM
800 refrigeration units. This unit is designed for medium temperature cooling, heating and defrost for truck application.
Detailed parts idnetification for these items may be found in the applicable parts lists.
ORDERING INSTRUCTION
GENERAL NOTES
To find replacement parts, determine major group in which replacement part is located, consult table of con-
tents for thye appropriate page for the illustrated breakdown of the replacement part.
The following letter designations are used to classify parts throughout this list.
iii
MAXIMA 2 and GENESIS TM 800
INTRODUCTION
Ce manuel pièces de rechange rassemble toutes les pièces détachées du groupe CARRIER TRANSICOLD
MAXIMA 2 and GENESIS TM 800. Ce groupe a été développé pour des applications de réfrigération, chauffage et
dégivrage des caisses frigorifiques.
Le détail des Pièces pour les moteurs et les compresseurs est à rechercher dans le manuel de pièces de
rechanges spécifique à ces éléments.
INSTRUCTION DE COMMANDE
NOTES GENERALES
Pour trouver la pièce de rechange, déterminer l’ensemble principal dans lequel se trouve la pièce, consulter la
table des matières pour trouver la page appropriée qui illustre l’ensemble contenant la pièce.
Les lettres suivantes sont utilisées pour classifier les pièces dans le manuel.
iv
MAXIMA 2 and GENESIS TM 800
EINFÜHRUNG
Vorliegendes Erzatzteilhandbuch schlieβt alle in dem CARRIER TRANSICOLD Aggregat MAXIMA 2 and GEN-
ESIS TM 800 enthaltenen Ersatzteile ein. Dieses Aggregat wurde Kühlen, Heizen und Abtau von Kälteaufbauten ent-
wickelt.
Die Einzelheiten für die Ersatzteile der Motoren und Kompressoren sind den für diese Komprenenten spezifisch
ausgearbeiten Ersatzteilhandbüchern zu entnehmen.
BESTELLANWEISUNG
Bei Bestellungen und Anfragen für Ersatzteile sind folgende Angaben zu machen:
D Serien N˚ des Gerätes D Kodenummer
D Die Bezeichnung des Teiles und sein Kennzeichen auf der Explosionszeichnung D Die gewünschte Menge
Richten Sie bitte Ihre Korrespondenz an folgende Adresse, je nach Ihrem Standort:
ALLGEMEINES
Um das Ersatzteil zu finden, st das Haptbestandteil, in welchem dieses Teil sich befindet, zu bestimmen.
Hierzu ist das Inhaltsverzeichnis vorzunehmen, um die entsprechende Seite mit der Explosionszeichnung zu fin-
den.
A/R Je nach Anfrage. NSS Nicht separat lieferbar. Bestellen Sie bitte die
komplette Einheit, die dieses Teil enthält.
NLO Nicht mehr lieferbar. PL Ist an Ort und Stelle zu besorgen.
NS Nicht auf der Zeichnung dargestellt. SST Rostfreier Stahl (Inoxserie 300, falls nicht
anders spezifiziert).
NSA Nicht als Montagesatz gelagert. Bestellen Sie SV-SK Das Suffix SV SK nach der Kodenummer
die Bestandeteile gemäß der detaillierten Liste. kennzeichnet einen Erzatzteilkit.
NSI Nicht gelagert. Kann auf spezielle Bestellung
geliefert werden.
v
MAXIMA 2 and GENESIS TM 800
INTODUCCIÓN
Este manual de recambios reune todas las piezas de recambio de los equipos CARRIER TRANSICOLD
MAXIMA 2 and GENESIS TM 800. Este equipo se ha creado para aplicaciones tales como la refrigeración, la calefac-
ción y el descarche de las cajas frigorificas.
La descripción de los recambios para motores y compresores debe buscarse en el manual de recambios especi-
fico para estos elementos.
NOTAS GENERALES
Para localizar el recambio, hay que determinar el conjunto principal al cual pertenece la pieza, consultar el
indice para localizar la página correcta que ilustra el conjunto que incluye el recambio.
vi
MAXIMA 2 and GENESIS TM 800
INTRODUZIONE
Questo manuale - parti di ricambio - raggruppa tutti i ricambi dei gruppi CARRIER TRANSICOLD MAXIMA 2 and
GENESIS TM 800 : si tratta di un gruppo le cui applicasioni comprendono la refrigerazione, il riscaldamento e lo sbrina-
mento delle casse frigorifere.
Per questi ultimi é necessario consultare il manuale delle parti di ricambio specifico.
NOTE GENERALI
Per cercare il pezzo di ricambio singolo, determinare l’insieme principale nel quale esso si trova, consultare
l’indice per trovare la pagina corrispondente che illustra l’insieme che lo contiene.
NS Non rappresentato sul disegno. SST Acciaio Inox. Inox serie 300 se non è
specificato.
NSA Non disponibile assemblato : ordinare i SV-SK Il suffisso SV-SKaggiunto al n˚ di codice
componenti elencati sotto l’insieme. indica un kit di parti di ricambio
NSI Non in stock : puo essere attenuto con un
ordine speciale.
vii
MAXIMA 2 and GENESIS TM 800
INTRODUKTIE
Deze onderdelen lijst beschrijft service en vervangings onderdelen van de CARRIER TRANSICOLD MAXIMA 2
and GENESIS TM 800 transportkoelmachine’s.
Deze onderdelen lijst bevat geen gedetaileerde onderdelen voor de dieselmotor en compressor welke in de tabel
hieronder staan vermeld. Gedetaileerde gegevens voor deze onderdelen staan vermeld in de separate onderdelen
boeken.
BESTEL INSTRUCTIES
ALGEMENE OPMERKINGEN
Om de benodigde onderdelen te localiseren, richt u tot de groep waar het specifieke onderdeel zich bevindt,
en raadpleeg de inhoudstabel voor de juiste pagina.
viii
MAXIMA 2 and GENESIS TM 800
RECOMMENDATION LIST
To help you manage your stocks, a recommendation list is provided on the following page(s).
Item are classified into three categories.
M for maintenance
e.g. Filter, Belt, Electric motor brushes, Drier, Fuse, etc...
C for Critical
i.e. items without which the unit cannot restart.
S for Selection
Same level of necessity as C, but whose probability of requirement depends on the characteristics of the vehicle fleet,
i.e. age of units and level of service provided to user (e.g. 24 hour a day service).
LISTE DE RECOMMANDATION
Afin de vous aider dans la gestion de vos stocks, une liste de Préconisation vous est proposée page(s)
suivante(s).
Les articles sont classés en trois catégories.
M pour Maintenance
Ex : Filtre, Courroie, Balais de moteur électrique, Deshydrateur, Fusible, etc...
C pour Critique
Article sans lequel l’unité ne peut être remise en fonctionnement.
S pour Selective
Même necessité que C mais dont la probalité du besoin est fonction de la population du parc, de l’age des unités et du
niveau de service fourni à l’utilisateur ( ex: 24/24 ).
En cas de réparation, n’utilisez que des pièces de rechange CARRIER PERFORMANCE PARTS d’origine
VORSORGELISTE
Zur besseren Verwaltung Ihres Lagerbestands wird Ihnen auf der (den) folgenden Seite (n) eine Vorsorgeliste vor-
geschlagen.
Die Artikel sind drei Kategorien zugeordnet.
M für die Wartung
z.B.:Filter, Keilriemen, Bürsten des Elektromotors, Filtertrockner, Sicherungen, usw.
C für kritische Teile, ohne welche das Aggregat nicht in Stand gesetzt werden kann.
S für Auswahl, mit der gleichen Notwendigkeit wie C, wobei jedoch die Wahrscheinlichkeit des Bedarfs von der
Gröβe des Fahrzeugparks, vom Alter der Aggregate und von dem dem Benutzer gelieferten kundendienstniveau
abhängt (z.B. 24 Stunden täglich).
ix
MAXIMA 2 and GENESIS TM 800
LISTA DE RECOMENDACIONES
Para ayudarle en la gestión de sus existencias, hemos incluido una lista de recomendaciones en las páginas
siguientes.
Los articulos se ordenan en tres categorias:
M (como mantenimiento)
Ej.:Filtro, Correa, Escobillas de motor eléctrico, Deshidratador, Fusible, etc...
C (como critico)
Articulo sin el cual la unidad no puede volver a funcionar.
S (como selección)
Mismo grado de criticidad que C, pero cuya probabilidad de llegar a ser necesario depende de la composición del
parque de vehiculos, de la edad de las unidades y del nivel de servicio suministrado al usuario (Ej.: servicio las 24 horas
del dia).
En caso de reparación, utilice únicamente piezas de repuesto CARRIER PERFORMANCE PARTS de origen.
LISTA DI RACCOMANDAZIONI
Per aiutarvi a gestire gli stock, una lista di raccomandazioni è proposta nella pagina successiva (nelle pagine
successive).
M, corrispondente a Manutenzione
es.: Filtro, Cinghia, Spazzola di motore elettrico, Disidratatore, Valvola, ecc...
C, corrispondente a Critico
Articolo senza il quale l’unità non puo essere rimessa in moto.
S, corrispondente a Selezione
Stesso significato di C, ma la cui necessità dipende dalla quantità di apparecchi, dall’età di questi ultimi e dal livello di
servizio offerto all’utente (es.: 24/24).
In caso di riparazione, utilizzare soltanto i pezzi di ricambio originali CARRIER PERFORMANCE PARTS.
AANBEVELINGSLIJST
Om u te helpen bij het beheer van uw voorraden hebben wij voor u een Aanbevelinglijst opgesdeld.
Volgende pagina(’s)
De artikelen zijn in drie categorieën ingedeeld:
M voor Onderhoud
Bijv.: Filter, Riem, Borstels van elektrische motor, Dehydratietoestel, Zekering enz...
C voor Kritiek
Zonder dit artikel kan de unit niet opnieuw in werking worden gesteld.
S voor Selektie
Dezelfde noodzaak als voor K, maar waarbij de behoefte afhankelijk is van de parkgroep, de leeftijd van de units en het
door aan de gebruiker geboden serviniveau (bijv. 24 uurs--service).
x
MAXIMA 2 and GENESIS TM 800
PART NO. DESCRIPTION QTY LOCATION
PRECONISATION LIST “M”
xi
MAXIMA 2 and GENESIS TM 800
PART NO. DESCRIPTION QTY LOCATION
PRECONISATION LIST “M”
42-60047-00 Gasket 1 38
42-60048-00 Gasket 1 34,36,54,58
42-60050-00 Gasket 1 38
42-60053-00 Gasket 1 50
58-00708-00 Gasket 1 38,63
16-60000-01 Gasket Kit 1 14
7103921 Glow Plug 4 18
7104954 Grease 1 10
38-60016-00 Grease Kit 1 10
14-01092-03 Indicator Liquid 1 12
58-60059-00 Insulating Cap 1 38
945539 Oil Filter 1 18
151587 O-Ring 1 34,36,56,60
42-00045-03 O-Ring 1 34,56
42-60052-00 O-Ring 2 14
42-60052-01 O-Ring 5 14
42-60052-03 O-Ring 1 48
42-60052-08 O-Ring 1 48
42-60052-09 O-Ring 1 12
30-60050-20 Regulator and Brush 1 44
14-01114-50 Repair Kit 1 48
16-60000-00 Repair Kit 1 14
76-60386-00 Repair Kit 1 10
58-60072-00 Seal Door Electric Box 1 52
50-60197-13 V-Belt 1 26,27
50-60198-08 V-Belt 1 48
50-60197-06 V-Belt, Water Pump 1 18
50-00179-11 V-Belt Electric Motor / Alternator 1 27
50-00178-56 V-Belt Electric Motor / Compressor 2 27
7104227 V-Belt Ventilation Box / Electric Motor 1 27
50-60198-55 V-Belt Ventilation Box / Clutch Electro 1 27
50-60199-72 V-Belt Ventilation Box / Clutch Electro 1 27
xii
MAXIMA 2 and GENESIS TM 800
PART NO. DESCRIPTION QTY LOCATION
PRECONISATION LIST “C”
xiii
MAXIMA 2 and GENESIS TM 800
PART NO. DESCRIPTION QTY LOCATION
PRECONISATION LIST “C”
04-60008-34 Bearing 1 48
04-60008-24 Bearing 1 48
54-60032-52 Fan 1 48
10-00214-00 Relay 1 48,5
10-00220-00 Relay 4 34,56
10-00286-04 Relay 12 32,48,50,54
10-00286-07 Relay 8 34,50,56,58
10-01176-00 Relay 1 48,5
14-60067-00 Repair Kit 1 12
22-02606-00 Resistor 1 48,50
22-60284-01 Resistor 1 48,50
30-60024-00 Rod, Magnetic 1 16
22-60009-00 Sensor 1 6
22-60010-01 Sensor Micro Only 1 6
22-01637-01 Sensor Micro Only 1 8
14-00266-00 Sight Glass 2 12
10-60018-00SV Solenoid 1 16
29-70206-00 Solenoid 1 16
942640 Spring 1 16
7104515 Start Stop Board 1 34,58
10-00269-08 Switch 1 50
10-01129-04 Switch 1 36
10-01129-06 Switch 2 36,5
10-01129-07 Switch 1 36
10-01129-08 Switch 1 32,36,54,61
10-01164-04 Switch 2 54,61
10-60032-02 Switch 1 61
10-60032-03 Switch 1 61
12-01039-08 Switch Air Pressure 1 6
58-60059-00 Switch Cap 4 61
12-00309-01 Switch H.P for R 22 1 10
12-00309-04 Switch H.P for R 404 A 1 10
12-60015-01 Switch L.P 1 10
140269 Switch L.P. 1 46
12-60000-00 Switch, Water Temperature for Electro 1 14
12-01075-02 Thermometer 1 34,58
12-00256-21 Thermostat 2 6,16
12-60043-00 Thermostat 1 6
12-60001-00 Thermostat 1 50
7104102 Thermostat Board 1 34,56
10-00384-00 Timer 1 50
10-01171-01 Timer Defrost 1 or 2 48
12-01139-00 Timer Delay 1 34,56
12-60011-00 Timer Delay 1 58
12-60011-03 Timer Delay 1 34,58
14-01114-00 Valve 1 46
14-01109-02 Valve Pressure Relief 1 12
xiv
MAXIMA 2 and GENESIS TM 800
PART NO. DESCRIPTION QTY LOCATION
PRECONISATION LIST “S”
xv
MAXIMA 2
1. HOUSING
47
48
1
2
10 46
3 5
44 4
45
45
6
38 7 8
42
39
43
41 16
40 17
37 9
39
18
36 38 11 10
35 20
12 13
36 19
34 21
24
22
25 14
32
26
27
30 28 15
31 24
33 29
23
1
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
1. HOUSING
2
MAXIMA 2
2. FRAME
31
1
30
29 7
6
5
2 3
4
28 8
6
5
27
25
9
20 21 26 10
25 11
23
12
24
13
19
18 17
22
18 21 20
19 13
16
22 15 14 32
3
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
2. FRAME
4
MAXIMA 2
3. SKIN STARTING WITH SERIAL NUMBER RB 003593
90 5
161.163.165
10
47
45 15
160
46 30
70 162.163.164
31 32
100
75
145
80 140
20
36
105
110
115
120
125
130
135 41
85 35 155 40 95
5
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
3. SKIN STARTING WITH SERIAL NUMBER RB 003593
6
MAXIMA 2
4. EVAPORATOR
6 SCREW 4 SCREW
6
5
2 2
3 3
1 7
SEE TOP RIGHT 8
9
4
10 11
12
13
14
46
45 15
16
47 44
43
38 37
42
41
40 17
39 12
38 18
22
23 37
36 33 22 21 20 19
36
19 23
34 20
28 20 24
35
25
29
27
20
31 26
32
30
7
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
4. EVAPORATOR
1 58-60345-00 Pod, Evaporator -- Includes : 1
2 7102718 Door with 6 Screw Prior to S/N R803542 1
2 58-60345-10 Door with 4 Screw Starting With S/N R803542 1
3 7102314 Gasket with 6 Hole Prior to S/N R803542 1
3 42-60054-00 Gasket with 4 Hole Starting With S/N R803542 1
4 34-60114-25 Screw 4 or 6
5 7102061 Plate Prior to S/N R803542 1
6 68-60868-00 Plate Starting With S/N R803542 1
7 08-60110-00 Coil for R 22 1
7 08-60088-00SK Coil for R 404 A 1
8 86-60098-00 Frame 1
9 42-60058-01 Gasket 1
10 68-60103-00 Nozzle 1
11 58-60306-08 Plastic Washer 5
12 34-60095-30 Washer 5
13 34-01153-20 Screw HM 8 X 30 5
14 68-60105-00 Evaporator Fan Grille 1
15 22-60009-00 S.A.S Sensor -- includes : 1
NS 22-50078-01SK Connector ( Mates With 22-50078-02SK ) 1
16 68-60622-00 Protection Grille 1
17 34-01249-25 Washer 6
18 34-01153-30 Screw HM 8 X 30 6
19 34-60000-16 Screw HM 5 X 16 3
20 34-60095-25 Washer 5
21 68-60629-00 Bracket 1
22 34-01197-10 Screw HM 4 X 10 6
23 34-60095-24 Washer 6
24 58-60297-00 Probe 2
25 34-01184-55 Stop Nut M 5 1
26 34-60000-30 Screw HM 5 X 30 1
27 44-60006-03 Plastic Clamp 1
28 67-60064-00 Bracket 1
29 22-60010-01 R.A.S Sensor Micro Only -- Includes : 1
NS 22-50078-02SK Connector ( Mates With 22-50078-01SK ) 1
30 7103209 R.A.S Sensor Assy Electro Only -- Includes : 1
31 12-01075-01 Sensor -- Includes : 1
NS 22-02392-00SK Connector ( Mates With 22-01585-00SK ) 1
32 12-01072-11SV Sensor -- Includes : 1
NS 22-01585-00SK Connector ( Mates With 22-02392-00SK ) 1
33 81-60336-00 Defrost element 1
34 08-60103-01 Exchanger R 404 A Only 1
35 12-60043-00 Thermostat 1
36 12-00256-21 Thermostat 2
37 34-60095-27 Washer 4
38 34-01152-16 Screw HM 6 X 16 4
39 7103107 Clamp for R404 A 1
39 68-60315-00 Clamp for R22 1
40 44-60009-04 Clamp 1
41 86-60587-00 Bracket 1
42 44-00293-24 Clamp 2
43 14-60022-00 Expansion Valve for R 22 1
43 14-60039-00 Expansion Valve for R 404 A 1
NS 14-60009-06 Orifice, Expansion Valve 1
NS 14-60007-00 Adaptator 1
44 79-60390-00 Nozzle Water Drain 1
45 7104323 Sheet Aluminium 1
46 12-01039-08 Switch Air Pressure 1
47 86-60622-00 Protection Grille for R 22 Starting With S/N R903066 1
48 86-60622-00 Protection Grille for R 404 A Starting With S/N R903822 1
NS 58-60279-02 Red Hose Meter
NS 58-60279-01 Cristal Hose Meter
8
MAXIMA 2
5. CONDENSOR AND BLOWER
2
5 3
7 6
8
9
10
11
13
14
15 12
18
16 19
17 21
22 24
16
25 26
17
23
20
28
26
25
30
27
29
9
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
5. CONDENSOR AND BLOWER
10
MAXIMA 2
6. REFRIGERATION CIRCUIT
1
2
3
4
1
5
2
3 8
7
16 17
6
9 15 18
50 14 19
10
49 13 20
11 12 21
48
29
45 28 21A
47 30 27
44
46 25
31 9
26
24 22
41 43 32 21
42 52.53
23 51
38
40
34
33
39 35
36
37
11
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
6. REFRIGERATION CIRCUIT
12
MAXIMA 2
6. REFRIGERATION CIRCUIT
1
2
3
4
1
5
2
3 8
7
16 17
6
9 15 18
50 14 19
10
49 13 20
11 12 21
48
29
45 28 21A
47 30 27
44
46 25
31 9
26
24 22
41 43 32 21
42 52.53
23 51
38
40
34
33
39 35
36
37
13
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
6. REFRIGERATION CIRCUIT
32 68-61231-00 Bracket 1
33 73-60045-00 Vibrasorber 1
34 44-60027-10 NSI Alu Clamp ∅ 28 R 22 Only 1
35 14-00190-02 Injection Valve R 22 Only 1
36 14-60045-00 Injection Valve For TM 800 1
NS 68-61106-00 Bracket 1
37 44-60006-02 Plastic Clamp 2
38 14-60026-00 Check Valve 1/4’ ORFS 1
NS 42-00243-10 O-Ring 2
39 14-01109-02 Valve Pressure Relief Prior to Serial Number RB001722 1
39 14-00272-01 Valve Pressure Relief Starting With Serial Number RB001722 1
40 14-60026-01 Check Valve 3/8’ ORFS 1
NS 42-00243-09 O-Ring 3
41 65-60036-01 Tank Receiver Prior to Serial Number RB001722 -- Includes: 1
NS 14-00266-00 Sight Glass 2
41 65-60055-00 Tank Receiver Between Serial Number RB001722 & RB100986-- Includes:1
NS 14-00220-03 Sight Glass 2
NS 68-60284-00 Bracket 1
41 65-60055-02 Tank Receiver Starting With Serial Number RB100986 -- Includes : 1
NS 14-00220-03 Sight Glass upper 1
NS 14-00220-05 Sight Glass lower 1
42 44-60027-13 Alu Clamp ∅ 31,7 1
NS 68-60982-00 Bracket Starting With Serial Number R804596 1
43 22-02567-00 Coil 1
44 14-60053-00 Valve Prior to Serial Number RB 1
44 14-00303-00 Valve Starting With Serial Number RB 1
NS 16-60001-01 Gasket Kit 1
NS 16-60001-00 Repair Kit 1
45 34-00362-14 Nut 1
46 44-60027-19 Alu Clamp ∅ 39 1
NS 68-60286-00 Bracket Prior to Serial Number RB 1
NS 68-61795-00 Bracket Starting With Serial Number RB 1
47 14-60052-01 Valve Pressure Regulating 1
48 68-61097-00 Clamp 1
49 14-60018-05 Filter Drier 1
NS 42-00243-09 O-Ring 2
50 86-60308-00 Bracket 1
51 PL Elbow 90_ New version, Micro Only -- Includes : 1
52 40-60004-00 Plug, schrader 1
53 40-60159-00 Fitting, schrader 1
14
MAXIMA 2
7. ENGINE
4 8
5 3
1 9
10 11 13 10 12
19
18
5
6 7 14 20
2 5
3 15
12 16
10
17
12
2211
10 21
23
33
24
36
26 25
58 7 15
51
57 35 27
15
21 28 12
34 31 30
22 24
11
29
56 45 32 12
55 21
48 44 22 10
53 11
49
41 40
54 41
52 42 23
49 47 46
43 24
39
46 26 25
48
47 15
43
45 38 37 27
51 15
28
50 12
24
29
15
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
7. ENGINE
16
MAXIMA 2
7. ENGINE
4 8
5 3
1 9
10 11 13 10 12
19
18
5
6 7 14 20
2 5
3 15
12 16
10
17
12
2211
10 21
23
33
24
36
26 25
58 7 15
51
57 35 27
15
21 28 12
34 31 30
22 24
11
29
56 45 32 12
55 21
48 44 22 10
53 11
49
41 40
54 41
52 42 23
49 47 46
43 24
39
46 26 25
48
47 15
43
45 38 37 27
51 15
28
50 12
24
29
17
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
7. ENGINE
29 34-00873-85 Screw HM 10 X 85 2
30 30-60024-00 Rod, Magnetic 1
31 42-60040-20 Gasket 1
32 26-60004-01* Engine CT4-91TV -- Includes : 1
33 50-60197-06 Belt, Water Pump 1
34 945539 Oil Filter 1
35 7103921 Glow Plug 4
36 29-70206-00 Solenoid -- Includes : 1
NS 22-50078-08SK Connector ( Mates With 22-50078-05SK ) 1
37 68-60120-00 Bracket 1
38 12-00256-21 Switch Start Stop 1
39 68-60246-00 Plate 1
40 34-01184-55 Stop Nut HM 5 2
41 34-60095-25 Washer M 5 4
42 34-60000-16 Screw HM 5 X 16 2
43 44-60013-00 Clip 2
44 30-60059-01 Rod, Idling Control 1
45 10-60018-00SV Solenoid -- Includes : 1
46 12-60041-00 Plunger assy 1
47 58-60201-00 Boot 1
48 22-50078-02SK Connector ( Mates with 22-50078-01SK ) 1
49 44-01049-00 Clip 1
50 34-60082-30 Screw HM 6 X 30 2
50 34-60082-16 Screw HM 6 X 16 2
51 34-60085-27 Washer M 6 6
52 30-60031-01 Rod, Idling Control 1
53 48-60236-00 Guide 1
54 030672 Spacer 1
55 942640 Spring 1
56 10-01021-00 Diode 1
57 86-60395-00 Bracket 1
58 68-61114-00 Angle 1
18
MAXIMA 2
8. COMPRESSOR AND CLUTCH
4
3
7 8
4 10 12
3 11
5
1 6
4
2
13
4
14 17
15 15
16
30 18
29 19
20
21
22
23
24
26
24 27
25 28
22
25
19
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
8. COMPRESSOR AND CLUTCH
20
MAXIMA 2
9. ELECTRIC MOTOR
5
6
6
7
7 8
6
6
5
9
8
4 10
3 9
12 11
2 10
1
17
13
14 14 15
13
18
4
15 19
16
20
21
25
24
31 23
22
34
33 32
27
30
32
29
28
26
36 35 28
37
38
21
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
9. ELECTRIC MOTOR
22
MAXIMA 2
10. WATER CIRCUIT
1 28
2
3
7
4
5
8
10
9
8
6
11
17 7
17 27 7
26
24 25
24 12
13 12
17 17
7 7
23
23
17
7 18
22 17
21
18
19
21
22 19 14
7
15
7 20 16
23
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
10. WATER CIRCUIT
24
MAXIMA 2
11. VENTILATION BOX
3
5 6
7
2
8 9
10
15
6 14
14
13
11
12
18
17
16
25
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
11. VENTILATION BOX
26
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
12. BELT
27
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
13. OIL CIRCUIT
2
2
1 3
3
4
6
7 8
13
14 9
10
12
11
1 86-60497-00 Bracket 1
2 30-60055-05 Screw 2
3 42-60025-00 Gasket 4
4 58-60037-01 Flexible Hose 2
5 48-60063-00 Filter Head 1
6 30-00302-00 Filter 1
7 44-60042-08 Clamp 2
8 40-60120-12 Connection 1
9 22-60006-01 Oil Pressure Switch -- Includes : 1
NS 22-01585-00SK Connector ( Mates With 22-02392-00SK ) 1
10 22-60006-00 Oil Pressure Switch -- Includes : 1
NS 22-02392-00SK Connector ( Mates With 22-01585-00SK ) 1
11 40-00243-00 Tee 1
12 79-60393-00 Calibrated Tee 1
13 48-60233-01 Gasket 1
14 48-60233-00 Gasket 1
28
MAXIMA 2
14. FUEL CIRCUIT
3 4
2
1 5
6
7
6
14
8
14
11 9
13 10
12
15
16
19
19
17
18
29
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
14. FUEL CIRCUIT
30
MAXIMA 2
15. AIR CLEANER - EXHAUST
11
1 10
8 12
14
8
2
4 13
5
6 3
10
7
14
9
16
15
8
17
18
17
10
19
10
21.22
20
31
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
15. AIR CLEANER - EXHAUST
32
MAXIMA 2
16. MICROPROCESSOR CONTROL BOX
2
3
4
5
6 8 9
7
49
10
11
12
13
50
49 15
48 14
47
45 46
20
44 16
30 22
29 21
43 39 28 17
40 22 21
41
27 18 19
33
42 38 23
37
31
36
35 32 26
34 24 25
33
33
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
16. MICROPROCESSOR CONTROL BOX
34
MAXIMA 2
17. ELECTROMECHANICAL CONTROL BOX
2
4 5
3
48 7 8
6
48
47
9 12 14
13 15
10 10
43 11 11
42 46
45
44 16
41
17
21
40 40 18 19 20
28
35 34
33
38
39
37 10 29
32 27
11 30 26
36 10
25
11 24 23
22
22
31
35
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
17. ELECTROMECHANICAL CONTROL BOX
36
MAXIMA 2
18. CONTROL PANEL ( ELECTROMECHANICAL AND MICROPROCESSOR )
3 3
5 4
6
20 21
19
7
18 8
9
14 12
17 10
11
16 13
15
22
23
25
24
29 26
29
27
28
42
30
31
32
41
33
34
40 39 38 37 36 35
37
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
18. CONTROL PANEL ( ELECTROMECHANICAL AND MICROPROCESSOR )
38
MAXIMA 2
19. MICROPROCESSOR HARNESS
22 1
2
21 3
20
23
16
24
4
19 15
18 11 5
17 14
12 13
8
9
6
10
39
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
19. MICROPROCESSOR HARNESS
40
MAXIMA 2
20. ELECTROMECHANICAL HARNESS
11 5
13
1 6
9
12
10
7 7 8
41
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
20. ELECTROMECHANICAL HARNESS
42
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
21. BATTERY AND PLUG
43
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
22. ALTERNATOR
2
4
1
3
44
MAXIMA 2
23. DECAL SET
1 2
5 4
7 8
9
10 11
12 13
45
MAXIMA 2
ITEM PART NO. DESCRIPTION QTY
23. DECAL SET
46
GENESIS TM 800
24. GENERATOR
4 7
1
5
6
8
3
9
2
13 10
14
11
12
15
16
17
18
22
23
24
25 19
21
20
26
29 27
28
47
GENESIS TM 800
ITEM PART NO. DESCRIPTION QTY
24. GENERATOR
1 86-60423-00 Protection 1
2 68-60515-00 Bracket 1
3 24-60019-00 -- NSI Resistor for GENESIS TM 800 2 comparments 3
3 24-60019-01 Resistor for GENESIS TM 800 3 comparments 3
NS PL Harness -- Includes : 1
NS 22-01613-16SK Connector ( mates with 22-01613-18SK ) 1
NS 12-01144-00 Thermostat HT 1
4 40-60102-05 Nut 1
5 40-60102-06 Nut 1
6 86-60533-00 Plate 1
7 40-60007-21 Fitting 1
NS 42-00243-16 O-Ring 1
8 40-60007-17 Fitting 1
NS 42-00243-16 O-Ring 1
9 22-60329-00 Cable for Electro 1
9 22-60329-01 Cable for Micro 18000 m 1
9 22-60329-02 Cable for Micro 5000 m 1
10 68-60314-00 -- NSI Angle 1
11 44-60041-70 Clamp 1
NS 42-60007-15 -- NSI Insulation Tube Meter
12 44-60009-04 Clamp 1
13 14-01114-00 Valve NO Electro -- Includes : 1
13 14-00150-14 Valve NC Micro -- Includes : 1
14 14-00147-05 Coil 1
NS 14-01114-50 Repair Kit 1
15 86-60499-00 Bracket 1
16 08-60040-00 Exchanger 1
NS 42-60041-00 -- NSI Foam Plate 1
17 44-60009-03 Clamp 2
18 68-60543-00 Bracket 1
19 68-60505-00 Bracket 1
20 54-60029-00 Generator -- Includes : 1
NS 54-60032-60 Cover 1
NS 54-60032-52 Fan 1
NS 04-60008-34 Bearing 1
NS 04-60008-24 Bearing 1
NS 22-01613-18SK Connector ( mates with 22-01613-16SK ) 1
21 34-60022-00 Key 8x7x40 2 br 1
22 86-60468-00 Bracket 1
23 50-60075-02 Pulley 1
24 04-00049-03 Hub 1
25 50-60198-08 Belt 1
26 68-60504-00 Protector 1
27 68-61000-00 Bracket 1
28 140269 L.P. Switch 1
29 58-60373-00 Hose 1
48
GENESIS TM 800
25. ADDITIONNAL ELECTRIC BOX FOR MICROPROCESSOR
1
3
4
5
6
7
17
17 16 13 12 6
11 10 7
15
14
18
8
9
23
19 22
20 33
21 34
33
34
26 24 25 32 33
34
27
31
28 30
28
28
29 29
49
GENESIS TM 800
ITEM PART NO. DESCRIPTION QTY
25. ADDITIONNAL ELECTRIC BOX FOR MICROPROCESSOR
50
GENESIS TM 800
26. ADDITIONNAL ELECTRIC BOX FOR ELECTROMECHANICAL
5
14 4
3
15 13
16
11 8
12 10
11 10 6
17
18
9
7
19
28 20
27
21
31 29
32 30
33
23 22 29 30
26 29 34 29
25
24
31 14
32 15
33
40
35
14
15
36 37
39
38
51
GENESIS TM 800
ITEM PART NO. DESCRIPTION QTY
26. ADDITIONNAL ELECTRIC BOX FOR ELECTROMECHANICAL
52
GENESIS TM 800
27. MICROPROCESSOR CONTROL BOX
4
5
6
8 9
54 7
10
11
12
13
53
5152 15
14
50
49
16 20
48
40 38 17 22 21
47
38 22
42 41 19
21
39 27 18
37
44 43
45 36
23
46 25 26
35 24
34 27
29
33 28
32 31 29
30
53
GENESIS TM 800
ITEM PART NO. DESCRIPTION QTY
27. MICROPROCESSOR CONTROL BOX
54
GENESIS TM 800
27. MICROPROCESSOR CONTROL BOX
4
5
6
8 9
54 7
10
11
12
13
53
5152 15
14
50
49
16 20
48
40 38 17 22 21
47
38 22
42 41 19
21
39 27 18
37
44 43
45 36
23
46 25 26
35 24
34 27
29
33 28
32 31 29
30
55
GENESIS TM 800
ITEM PART NO. DESCRIPTION QTY
27. MICROPROCESSOR CONTROL BOX
27 10-00286-04 Relay 15
28 10-00319-00 Diode 3
29 22-02336-02 Fuse 5 A 2
30 22-02336-01 Fuse 20 A 1
31 22-02336-05 Fuse 25 A 1
32 22-02336-06 Fuse 15 A 1
33 22-02336-08 Fuse 7.5 A 1
34 22-02336-10 Fuse 1 A 1
35 22-02336-04 Fuse 10 A 3
36 7103719 Fuse Bracket 1
37 7103723 Angle 2
38 7103718 Relay Bracket 20
39 7103722 Angle 2
40 10-01129-08 Switch 1
41 62-60413-00 Decal 1
42 58-60158-00 Cap Seal 1
43 7104668SV Latch Assembly 2
44 62-60448-01 Decal for 2 Compartments 1
44 62-60448-00 Decal for 3 Compartments 1
45 10-01129-04 Switch 2
46 58-60158-00 Cap Seal 2
47 22-00538-01SV Ammeter 1
NS 42-00045-03 O-Ring 1
48 62-60181-00 -- NSI Decal 1
49 86-60427-01 Door 1
50 58-00851-00 Housing Lamps 2
51 22-01467-00 Bulb 6
52 22-01468-20 Socket Bulb 6
53 10-00375-01 Buzzer -- Includes : 1
NS 42-00243-17 O-Ring 1
54 44-00356-00 Hinge 2
NS 58-00660-00 Water Drain Washer 2
56
GENESIS TM 800
28. ELECTROMECHANICAL CONTROL BOX
2
4 5
3
48 7 8
6
47
9 12 14
13 15
10 10
43 11 11
42 46
45
44 16
41
17
21
40 40 18 19 20
28
35 34
33
38
37 10 29
32 27
11 30 26
36 10
25
11 24 23
22
22
31
57
GENESIS TM 800
ITEM PART NO. DESCRIPTION QTY
28. ELECTROMECHANICAL CONTROL BOX
58
GENESIS TM 800
28. ELECTROMECHANICAL CONTROL BOX
2
4 5
3
48 7 8
6
47
9 12 14
13 15
10 10
43 11 11
42 46
45
44 16
41
17
21
40 40 18 19 20
28
35 34
38 33
39
37 10 29
32 27
11 30 26
36 10
25
11 24 23
22
22
31
59
GENESIS TM 800
ITEM PART NO. DESCRIPTION QTY
28. ELECTROMECHANICAL CONTROL BOX
16 91-60046-02 -- NSA Power Plate for Control Box P/N 91-60124-01 -- Includes : 1
18 12-60007-02 Phase Detector 1
19 12-60049-00 Diode 2
20 10-01172-00 Contactor 2
21 86-60084-00 Bracket 1
22 22-02336-02 Fuse 5 A 2
23 7104084 Overload Adaptator 1
24 12-60010-00 Overload Relay 1
NS 10-60043-02 Auxilary Contactor 1
25 12-60011-00 Timer Delay 1
26 10-00302-00 Socket 1
27 10-00286-07 Relay 1
28 22-50078-61A Cover 1
29 22-02336-14 Fuse 30 A 1
30 22-50078-61 Socket Fuse 1
31 22-60396-00 Junction block 1
32 10-01171-00 Defrost Timer -- Includes : 1
NS 137100 Fuse 1
33 12-60011-03 Timer Delay 1
34 7104515 Start Stop Board 1
35 10-60059-01 Diruptor 1
NS 10-01021-00 Diode 1
36 136377 Diruptor Cap 1
37 22-00538-01SV Ammeter 1
38 12-01075-02 Thermometer 1
39 12-01075-01 Sensor Assy 1
40 12-60047-00 Hourmeter 2
41 62-60242-02 -- NSI Decal 1
42 86-60115-00 -- NSI Door 1
43 7104668SV Latch Assembly 1
44 58-00851-00 Housing Lamp 1
45 22-01467-00 Bulb 1
46 22-01468-03 Socket Bulb 1
47 44-00356-00 Hinge 3
48 10-00375-01 Buzzer -- Includes : 1
NS 42-00243-17 O-Ring 1
60
GENESIS TM 800
29. ELECTROMECHANICAL HARNESS
11 5
13
1 6
9
12
10
7 7 8
61
GENESIS TM 800
ITEM PART NO. DESCRIPTION QTY
29. ELECTROMECHANICAL HARNESS
62
GENESIS TM 800
ITEM PART NO. DESCRIPTION QTY
30. CONTROL PANEL ( ELECTROMECHANICAL )
3
4
5 2
6
7
8
9
10
11
12 13
12 14 11
12 15
12 16
17
20
19
18
63
GENESIS TM 800
ITEM PART NO. DESCRIPTION QTY
31. MOUNTING KIT: MAINS PARTS
6 2
64