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Mini Tron

Minitron

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Akbar Akhtar
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2K Ansichten29 Seiten

Mini Tron

Minitron

Hochgeladen von

Akbar Akhtar
Copyright
© © All Rights Reserved
Wir nehmen die Rechte an Inhalten ernst. Wenn Sie vermuten, dass dies Ihr Inhalt ist, beanspruchen Sie ihn hier.
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IMINITRON 5.202",., SEE S2 2000 © Instruction manual Betriebsanleitung Instructions de service Istruzioni di servizio Manual de instrucciones RELIANCE, 49 1194 english 02 15.0.1 ELECTRICEO 49'1194 Page ‘TABLE OF CONTENTS 1. DESCRIPTION 1.4 Introduction «+++ 1.2 Configuration ... 4:3 Controller functions « 1-4 165 Power module functions «+ Additional function blocks 2. ECMICAL DATA 2.1 Power module seeeeevees 2.2 Field oupply 2.3 Ambient conditions « 2.4 Regulator card RPA « 25 2.6 Additional functions card FBA . Dimensions « 3. MODIFICATIONS, COMPLETION 3.1 Standard configuration +2 Controller adaptation «++ 4. INSTALLATION AND CONNECTION AsL Aseombly seeeeeee 4.2 Ventilation .. 4.3 Interconnection «.+++++ " 5. STARTUP INSTRUCTIONS 5.1 Preparations and checks -+++ 15 5.2 Checks with mains voltage applied 15 5.5 Regulator adjustments [Link] 16 5.4 Adjustments of the add. functions +16 6. TROUBLE SHOOTING 6.1 Safety precautions see+eeeeesseees coo 6.2 Trouble shooting +++++++++++ 17 6.3 Spare parts eooS ae el 7. ACCESSORIES «. 2. 28 49/1194 This instruction manual provides a functional description of the converter Type MINITRON s-2 8000 with functional description and specifications (Chapter 2), Modifications and completion (Chapter 3) Installation Guidelines (chapter 4), Setting into operation (chapter 5), general trouble shooting suggestions and spare parts (Chapt. 6) and Accessories (Chapt. 7). Appendix A contains guidelines for installation to meet CE-Conformity and EMC Directive, Safety Instructions DANGER: Before installing and/or operating this device, this manual must Q be understood by the qualified electrical maintenance person who is familiar with this type of equipment and the hazards involved. Failure to observe this precaution could result in bodily injury WARNING: Earth fault detection devices must not be used on this converter as the sole protection measure against unintentional A fouching. ‘The DC-component in the earth fault current may inhibit the correct function of the fault detector. GAOFION; Electronic converters cause disturbances to the supply network, One basic version of this converter does not include, any A hazmonie f1iters and may not fulfill the Limits of the national Feconendations, The harmonic voltage disturoances produced by the converter aze dependent on the supply network impedance. Machinery Directive Gauatan? this Inverter device Is a conponent intended for inplenantation Thinachinas or ayatens toe Cre eoplcal ate seonate LY tee startup of the snvercor in the European acket is not Permitted Untit’ ie han""been’ contitned thet thet macine’ Anes Thich cho “inverters “are baile “ts""in ‘conformance with “the Togalations of the Gounel Blveceive Machinery EO/955 Ee. To inhibit uncontrolled machine operation in case of the malfunction of the drive, the user must provide an external emergency stop circuit, which ensures disconnection of the power source from the motor. This circuit must be hardwired with electro-mechanic components and shall not depend on electronic logic or software. The stopping device (e.g. mushroom head pushbutton with lock) must be accessible to the operator. Failure to observe this precaution could result in bodily injury or loss of life. Electromagnetic Compatibility (EMC-Directive) CAUTION: The operating of inverters in the Burepean market is only permitted if the Council Directive Electromagnetic Compatibility A §9/326/aWG hes ‘been observed. It is the responsibility of the manufacturer of the machine or system to observe the inmunity and emission limits, requested by the Council Directive EMC in the European market. Guidelines for the installation according EMC-regulations - as shielding, grounding, filter arrangement as well as wiring instructions - are summarized in Appendix A, ‘CE-Conformance’ of this Instruction manual. ag'1ig4 DESORIPITON 1at_Introduction convertors of the MINITRON series may be used for the stepless regulation of D¢-motors with separate exeitation. They consist of a half controlled single-phase rectifier bridge for the power supply of the armature, of @ single-phase rectifier for field excitation and of the necessary controller. Reliance 8-2 8000 Standant features: + High degree of of large scale + Inbuilt Linear (uve) + Bower ctrouits fron controller + Sequenced to allow AC~svitching of the power module together with the controller + Regulator blocking during line undervol tage « A-line voltages 220/240 or 380/415 V 1 Fast startup and easy to service. reliability by the use intograted circuits (LSI) Voltage Timing Unit electrically isolated 1.2 Configurati Controller input terminals ; Fig. 1-1: Configuration of the MINITRON S-2 Extension facility by adding the printed eirouit board FBA with the following functions: + Isolated control signal inputs for RUN and JOG + Relay output for aain contactor owitehing + Speed detector with relay output * Output signals for current and speed indication. Available types: s-2 6012 124 part No. 857'05-00 s-2 8024 24k * 857'05-01 52 8034 34k 857'05-02 Prane with integrated heatsink Field supply card PSA with fuses 75,P4 Power stack terminals 49'1194 & 4:5 Controller functions on the RPA card The circuit diagram Figure 1-2 shows the ~ acaling resistor networka for armature following functions: voltage fecdback or tachometer feedback adaptation. ~ Linear reference timing (LVTU) with potentioneters and \ for setting = IR-drop compensation in voltage acceleration and deceleration tine in regulation node for motors with 3% ‘tho range 0.5 to 20 8. Deceleration or 6£ voltage drop. rate function ia only possible with ‘the load driven during deceleration. - Current limit programmable in 3 stops. ~ Minimun speed adjustable by = Current regulator minor loop (IRE). potentiometer W/U MIN. ~ Firing pulse generation. ~ Maximun epood adjustable by potentionetor W/ MAX. ~ Speed major Loop regulator progranaable for actual speed Feedback, voltage feedback or torque Fegulation and stability adjustment by potentioneter "/0 STAB. | ie le " a Aw Pete te} fas | [ wa 7 Or be, Bina { | Fig. 1-2: Regulator circuit diagran 4gt1i94 e The circuit diagram Figure 1-3 shows the power circuits and the interface functions on the RPA-card. = Regulator power supply for atabilised Hn2V = Delayed enabling of the firing pulses during power up = Isolated armature current feedback IAPB ~ Isolated armature voltage focdback UAPE = Gate driver cireutt C2 1.4 Power module funtions ‘see circuit diagram Figure 1~5) ~ Half controlled rectifier bridge with thyristors V1,V2 and diodes V3,¥4 = Armature current transformers ~ AG-Line input protection network (RC and MOV) - Field supply rectifier bridge with input protection fuses and MOV output suppressor on the FSA card = Regulator supply transformer with terminals for A-line connections to 220/240 V or 380/415 V. This input must be in phase sequence with the (terminals 181 and 281 convertor input Linked). | 1 1. 4 ba cH m7] Ot i oe Coal npn wl 5 meh = =\ss + r | | 49°1194 1:5 Additional function blocks ‘This PBA-card may be added as an option Yo the regulator card: Gireuit diagran Figure 1-4 shows the regulator functions extended by the following additional functions on the ¥BA~: Armature voltage indicator output The armature current feedback signal IAFB is available at terminal 106 for connecting @ meter. = Isolated control signal inputs for RUN available at terminal 105 for connecting a meter. It can also serve as reference for a follower drive. and JOG for AC 220, 110, 24 V or DC 24 V control voltage. = Relay output for controlling the main contactor. As the relay K3 contact is delayed on drop out, the main contactor contacts will open off load. = Jog reference adjustable ty potentiometer JOG. = Speed indicator output. Output for speod reference indication rd or follower reference. ‘The tined reference signal NRBF 2 is Speed detector with two programmable switching levels ani fine adjustment by potentionetor N/U LEVEL. Input terminal 104 is normally connected to the actual speed signal “NFB available at terminal 107. The actual speed or amature voltage The output roley K2 ploke up if the signal -1P5 io available at terminal Amput voltage has dropped below the 107 for connecting a moter. 7 level. ———— ee = Ta] ota 3 EL +-j | ie Jaa Peo l i hy. leat [> | YZ en ey Biot ne a» |i ls Sol oe alot tL rl hele dea oe | ‘ Ie uWle, Wry co i gu | Fig. t-4: Add. funotion blocks circuit diagram a 49°1194 e 2. TECHNICAL DATA 21 Power module Rated Line input voltage Uy « +. 4~ 220/240 V or 380/415 V t0% = Rated Line frequency veveeseeeses 4B sve 62 He Line impedance requirements: ....+.s++ An iron core reactor according to Table 7-2 is @ aandatory requirenent ‘Selection according to Table 7-2 = line input fuses externally aounte: Uyz__220V 240 V__380V__415 ¥ Rated armature voltage —Ugnom? sseressev 150 V150V 2600 260 V Maximun 150 V. 170¥ 260¥ 300¥ Uamax! +++ Ugnon? Standard voltage (according to DIN 40030) ‘at inductive voltage drop of Ux S 4% per phase. Ugaext Vaxinun porniasible arnature voltage iat Inductive voltage drop of Ux 4 and max. 5% Line voltage fluctuation. ype a Pormanent limiting current Tag "Tanax ssrreseeeess 128 24K SHR without overload, at 45° = Permanent rated current — Tanom +++ with 50% overload = Heat dissipation at oe Cooling «++eeeee (erie NGA 247 +30W 45 TOW + air self-cooling 2.2 Field supply Comnection v+++++ Supply voltage ++ = Output voltage = Output ourrent capacity seeesss Single-phase double bridge reotifier seeeeeesseres axe M15 0 iiseeeseses O19 © supply voltage aeceeeesees axe 3A = Puse cartridge ++++++ ae 4 AFF Service Conditions = Anbient temperature : 0°C up to *55°C . Operation cond.: For tonperatures higher than 45°C the max. currents must'be derated by 1-5% per “C. Storage: “2570 to 15570 ‘Transportation: 25°C to +70°C (+70°C during 24 hours max.) = Anbiont humidity + Class P according to DIN 40 040 NOTE: Condensing not allowed! = Air pollution 1 The ambient air aay contain sone dry dust but aust not contain excessive dirt, chemical fumes, oi] vapor, etc. — Installation altitude: Air prescure must be at least 900 mbar 4 1000 m above. sea level. Above, derate max. current by 1% for every 100 m = Degree of protection: —1P00 491194 @ 2.4 Controller data 2.4.1 Controller power supply 220/240 ¥ or 380/415 ¥ 410% ~ Supply voltege on transfoner ....+. (in phase sequence with convertor input) = Stabilised output voltage ssssecssseseeeeeeees = Admissible, external supply loading at torminal 156 .. = Fuse cartridge « seseeeee A112 V 8006 9 feseeees axe 5 mh eeaiseieunooeesd oe 2/73) 2.4.2 Speed reference seers HEV = Reference voltage at terminal 167 ... (Via potentioncter 2k5, 5¥) Regulator wero (term. 157) shall not be connected to ground = Speed reference integrator (LVTU), integration time adjustable . = Mininun speed adjustable on potentioneter N/U MIN 0.5 to 208 2.4.3 Speed major loop regulator = Programmable for spood- or voltage feedback Actual speod transmitter +...» Carrent init programmable for +. IR-drop compensation programmable for 3% or 6% Proportional gain adjustable by potentiouoter W/U STAB = Rated suming current ++ Do-tachometer 60 to 200 V Ted, 0-75 Tea or 0-6 Tag see 120 pA 2.4.4 Speed control range seve 13100 a) With tacho feedback - b) With armature voltage feedback ....+ eo tees 1 20 2.4.5 Regulator accuracy related to maximum speed [Link], seeees better 1% with the following conditions: better 5% = 100% load change = HOf maine fluctuations = tomperature drift 15K 2.5 Additional Funotions Card ¥BA 2.5.1 Isolated inputs for RUN and JOG + AC 220¥, 110 ¥, 24.0 we 24 = Control voltages «+++ + 40 ma = Current consumption v1.6 2.5.2 Relay outputs K2, K5 seeeeee AD 250.V, 4 & iitees approx. 80 ms = Contact loading, change over contacts s++++ = Drop out-delay cereeeeees 2.5.3 JOG-reference + 0 to 208 approx. 100 ms = Speed range adjustable by potentiometer JOG. = Integration rate ++ 49'1194 & 2.5.4 Speed detector ~ Input voltage at terminal 104 ..sseeeee seeseeeeseees max. -30 0 = Switching level programmable ++++...++ +. 0 to 6% or 60 to 120% Fine turning by pot. N/U L8VEL (100%. 2.4 V— U/l MAX) = Hysteresis related to switching Level s+++seeseseees = Output relay picka up at US U LEVEL + approx. 25% 2.5.5 Output for actual speed indication (-NFB) setteeee Bed V2 1008 spood + max. 5 mA = Voltage at terminal 107 ..++.4. ~ Loading +. 2.5.6 Output for armature current indication (IAFB) = Woltage at terminal 106 s+. 1 YS 100% Taq = loading ». Geo + max. 5 Bk 2.5.7 Output epeed reference or follower apeed reference (NREF 2) (NREF 2 4 5/6 NREF 1) = Voltage at torminal 105... 5 + 9.6 Ve 100% = Woading -seeeereeeeseeese 5 SS meee 5 mk 2.6 Dimensions Weight: 3.2 ke - rao a 3 A ooo Ye =D oooo a a: HT Fig. 2-1: Dimensions and drilling plan for MINITRON 8-2 -T- 491194 e ICATTONS, COMPLETION Standard og: 3 jal settings of potentionetera If the MINTTRON hes been shipped tron a) Regulator card RPA stock, the blue Jumperplugs for variable drive functions are inserted to neot the TMA: — Paotory adjusted to nex. following specifications: = current and fixed with a dot of red paint. 4) on regulator card RPA Tt may be turned cew only. ~ Regulation node: voltage regulation(U) without TRedrop comp, FS Maximum integration time 203 = Aruatura voltage: 150 - 170. (exit) (right end atop) ~ Current Limit: Rated current Taq (73) ~ fachoneter voltage: 60 t0 90 Vv" (Wi N/U MM: Hin. value (1eft end atop) N/u MAX: Min. value (Left end stop) ») on add. functions card 7BA = 0G reference via internal N/0 STAB: Factory adjuated with test potentioneter (30a) motor (approx. middle) ~ Speed detector switching level adjustable in the range 0 to 6 ») Add. Munctions card ¥BA All variable components on soldering 0G: Min. value (Left end stop) Luge are not equipped. N/U LEVBL: approx.3% (middie) 3.2 Controller adaptations 3.4 Mounting the ada. fumetions card #BA Almost all drive-specifio adaptations of A mounting set containing 2 Studs (1) {he controller may te performed by means end t Spacer (2) is attached to che sand. of changing jumper plugs without the aid of any tool (Refer to Table 3-1 and 3-2) For adjustwents out of the standard ranges resistors or capacitors may be soldered to soldering lugs on the WBA-card (Refer to Table 3-2). Use resistors 0.5 or 0.25 Watt/1% and non polarized capacitors. NOTE: Static sensitive PC-boarda! Handle without touching components connectors or leads. 4911194 e PUR LOAD Pictiieg Ui U2 U Ut U2 u q Wy eo Oo oa Nu SA dw 22400n De ee 2 Sf) Ob IR IR2 a Ss aa IR) IR2 P ec Oma Oond PP Sw wt PF Swe wt &] EM we bx & & Bw Mb bw Mi NZ oe (| [4] [8 NE lol fal [ele eso ao oOo 4 73 I AE a jee Voth Hr oe Tastial jumper pug ysttions ——Ai7714/"vostions aftr start on ymeene eee Seed Wo -WROProase mask here! vp POSTING sion J LUFF Arie aa.0 table 3-4: adaptation on tno CAAA LING Aree bP action | aaptatin 4 epee | ime mature | Amature welts 150 Y aati ei rey ns regidstion | votage renasion . Mode ~ Speed regulation u “obtint%or ort reautetion | S| sethoat wrtage| a ee mt | win vase Giopczation |= Sat tae irae. teow fe ee err wie | mam ome Feedback Voltage 90 - 1350 N2 regulation Bet |B | ee amature [yer 12 at _ oops ar taag Greed) PRs SO ee Samoa inn — a Tey male set 7 * Initial jumper plug positions 49"1194 @ fle +e £5 Ra $58... Le] weve <3 Bee ! Initial setting Final setting and modifications after start up Please fill in heret Table 5-2: Adaptations and modifications on the Add- Functions Card FBA AMaptation selected for Jumper plug WOE vererence = internal potentiometer Tor ~ external reference EXE Speed detector _- Minimum apeed o- or switching level - Overspeed 60 = 120% Modification Calculation of Co-ordinates the variable componenta | of comyonents Reference oF correction signal VET ‘through term. 102 and sunning resietor R(12Ag) Heference or correction signal VES through tern. 103 and sunning resistor R(16A) ‘otaal speed focdback for ‘tachoneter voltages UI < 60 V R(24A3) Reference integration tine a extended by A t 2 Eom (32) Current limit adjustment for R Special range Therefore junper plug It on RPA must be inserted 1 (k0hm) R(20AJ) ‘Available components conneoted Wrap pi to wrap pins 55, ABS WE (5H ‘5AK) A 5 AVS Input/Output through teminals AHS, ALB, AVS, ASS, APB ~10- 49'1194 & 4, INSTALLATION AUD CONNBOPTON 4.1 Assembly Always observe the following reguirenents when installing the MINITRON in control cabinets: = Comply with mandatory protection standards to prevent contact with live components (covers) and shock when a fault occurs (safe GND), e.g- as per TBC-204 or YDE 100; Therefore the installation should be done by instructed and qualified electrical personnel only. ~ Fix the unit in the position represented in Figure 2-1 and leave a gap of at least 100 mm for the free circulation of cooling air and to eliminate the possibility of internal hot spots. 4.2 Ventilation Cabinet ventilation must be designed so that the air temperature in the cabinet nowhere exceeds 45°C (nominal operating temperature) under maximun permissible continuous current loading. Basing calculations of the cooling air flow op an increase in temperature of 4 7 = 10° ‘the supply of cooling air (e.g. from the cabinet environment) must not exceed a temperature of 35°C. If these tomporature limits cannot be maintained, a reduction in power of the MINITRON must be taken into account. [cAUION: Maximuz permissible ambient operating temperature of the MINITRON of 55°C must never be exceeded. = resulting heat dissipated must be exhausted by suitably dimensioned fang. For power dissipation values depending on controller output current please refer to chapter 2.1 4:5 Connection For necessary connections refer to the following interconnection diagrans Figures 4-1 to 4-3. 4.31 General signal wire instructions: = The category signal conductors encompasses all conductors that are galvanically connected to drive or control electronic circuits eg. taoho, roference, indicators. = Keep signal wire connections as short ag possible. = Separate signal wires fron current carrying wires ¢.g. control cirouits (E> 0.1 A) a9 far as possible. Use separate conduit. Signal wLree should not be run near electro-magnetic fields of high energy (notors, transformers) = Cross signal with non gignal conductor at angle of between 45° and 90° = To avoid ground loops, connect only fone end of the screen’ to ground. (earth bus in the cabinet). = Use steel shielded, twisted cables. 4.3.2 Transient suppression of contactor and rolay coile: Switching of contactor and relay colle causes transient voltages, which can disturb electronic circuits. In order to avoid potential problens, the following rule applies: A121 contactor and relay coils connected to the arive have to be equipped with suppression networks. AC-coils with R-unite, De-coile with diodes in non conducting direction. 49"1194 6 wR now A984 < ssn REF i 167 AL Cc - A 8 " vu FO page |~P baes ste yt se i Aha _ stant 1 i ae) xm | we(s)at| y { | LL dsr ual ae i am ot I . re * Big. 4-1: Bxanple for control cireult and basic controller connections Terminal No Funotion BPA 196, 1957 = De 11.2 ¥ output 167, 158 = Run reverence input 267, 257 1 tachometer. feedback NOME: Boguletor zero (term. 57, 157 or 257) must not be connected to earth FDA 211, 10 = Control input for RUN, AC 220 ¥ 41) 10 ao 110 ¥ 11 10 po/ac 24 ¥ 218, 10 = Control input for JOG, AC 220 V 118, 10 Ao 110 ¥ 18, 10 De/ac 24 9, 10 = Feedback amature contactor closed (Kt) or junper vhen AC-contactor ia used 12, 14 = Relay output for main contactor control 1, 51 = 0 -14.2 ¥ outpat 105, 57 = timed reference output 102) 37 = 306° reference input 103, 57 - Add. reference input 106, 57 2 Amature current Indicator output 101, 57 = Speed indicator ovtpot tot 1 Speed detector snput 15, 16, 17 Speed detector relay output tol T pvellable input/output terminal -12- 49" 1194 e m ses 4 If ‘stor, wm \ . oe ean in i ‘it %, a Pe 71 j 20V HV PH is | ee cee s--sreson Canes | foe : N58 ot 220,60 RS Lol hoyle tv n-REG TREC vu la Ta (ax 1_,_..___. Sv LeveL, (eA 373 —_J Figs 4-2: Exanple for control circuit and controller connections with Additional Functions Card FEA -13- 49"1194 & olf nat af aer_[om Fix [we daor__fae feev [zzev [ov tr fe | rr | a] i Pl fl | | mT | . ae r | = ye ¥ | | RPA + fare eee : J G ep Ps my] wh ig aa Figs 4-3: Example for pover unit connections ‘Torminal Wo Function tat, 182 PE 381, 382 45, 47 35, 37 2Bt-282 281-482 Converter AC-Line input Protective earth connection Field supply A-line input Convertor output Field supply DC-output Controller supply input AC 220/240 ¥ Ac 380/415 V WOTE: 261/181 must be in phase sequence - 1 49'1194 © Procedures of chaptors 3 (Adaptations) and 4 (Installation) must be completed defore the drive is ready for start-up. 5.1 Preparations and checks (Wo mains voltage applica) 5.141 Vioual checks of motor and electronics for mechanical danage 5.142 Chock of interconnections according to connection diagran 5.143 check of the initial potentioneter adjustments 1/U MIN, W/U MAX, J0@ (on PBA): on tho left end stop, J and \ : right ond stop, H/0 STAB, N/U LEVEL (on PBA): in the middle position, T MAK: fixed Reference potentionoter: on the left end stop. 5.14 Proparation of the tacho polarity check on drives with speed regulation. For this voltage regulation mode must be selected by changing RPA-jumper (N) to position (u). 5.145 Check of the externally mounted semiconductor protection fuses according to Table 7-2. 5.146 Check of the motor protection rolay setting in the AC-line input or in the amature okt for Ig.7P (Formfactor = 1.5) 5.2 Checks with mains voltage applied Wort: For each intorvention, the wit must be isolated from mains 5.21 Checking of supply voltages = Switch ov = Check voltages at terminals 181/182, 381/382 and 281/282 or 482 = Check field supply voltage at terminals 35(-) and 37(+)+ 5.2.2 Check field current according to motor name plate as yell as polarity YOu in the Gold state, the Feld current may be approx. 20% higher] than the nominal field current 5.2.5 Chocking of tachometer polarity Reliance cirouit diagrams are drawn for clockwise operation of the motor (rotates ew yhen looking from the drive side) = connect a voltmeter to terminals 267/257 ~ Terminal 267 should be negative with respect to 257 = Switch OBF 535 Regulator adjustaents 5.3.1 Voltage or speed regulator adjustment = On drives with speed regulation with tachoneter EPA-Jumper plug (J) must be re-inserted to position (Wf) and the proper feedback scaling with jumper plug M1, 12 or N3 must be inserted. - On arives with voltage regulation jumper plug (U) and voltage feedback scaling (2xU1 or 2xU2) must be inserted. = Switeh OW and give RUN order (with FBA-card inserted) ( = Sot reference to 100% and adjust Baxinun speed according to motor nane plate with potentiometer N/U MAX = Set reference potentioneter to zero and adjust motor speed to minimum by potentioneter 4/U MIN = Check speed regulator stability. If the drive oscillates, adjust N/U STAB potentioneter = Switch OFF. ~15 - 4g"2194 e 5.3.2 Check of the IR-drop compensation The IR-drop compensation should only be used in voltage regulation mode. Initially set jumper (W1) to (IRI) or (tR2) according to motor IR-drop on notor data sheet. = Switch ON end run unloaded at desired speed = Load the drive to full load current and cheok that speed is the same as unloaded. Reduce IR-comp. if drive tends to instability ~ For this switch OFF and change jumper plug from pos. IR2 to IR1. 5.3.3 Adjuetment of the reference integrator (LVI) ‘The acceleration time is set with potentiometer J and the deceleration time with potentioneter \ 5.34 Adjustment of current limit In case of motor currents markedly below those stated in Table 3-1 for the different junpor plug positions, the current limit setting may be reduced by turning potentiometer IMAK cow. Check for proper junper plug position It, 12 or 5 = Connect ammeter into amature okt = Disconnect field supply = Verity that the motor does not turn due to resanence (block the notor if necessary) = Turn potentiometer IMAX to the left end stop = Switch ti and apply 100% reference = fur potentioneter slowly ew until the desired armature current is reached = Switch OFF WORE: With stalled motor max. current is allowed for a short tine only, otherwise the conmutator may be damaged Adjustment of the add. functions ‘only with Fil-card inserted) 5e4e1 Adjustment of JOG-speed Switeh ON and apply control voltage to isolated JOG-input Adjust desired JOU-speed by turning the JOG-reference potentioneter cw. 5-4-2 Adjustment of speed detector Check jumper plug for desired switching range 0/6% or 60/120% Turn potentioneter N/U L8VEL to the left end stop Switoh ON and give RU order (Relay K2 picks up) Increase reference slowly mtil the speed is reached where the comparator should switch Turn potentiometer N/U LEVEL slowly ew, util relay K2 drops out = Switch OFF. 4g' 1194 e 6. TROUBLE SHOOTING 6.1 Safety precautions WARNING! Trouble shooting should be | done by instructed and qualified electrical personnel] only. Before touching any internal parts, disconnect all input supplies. Verify thel absence of hazardous voltages by the use of a voltmeter. WOH Static sensitive PC boards. Handle without touching ‘components, connectors or leads. When soldering variable| ‘components on the FBA-card, disconnect the RPA-card first.| 6.2 Trouble shooting 6.2.1 Zest instruments Yor trouble shooting outside the controller only a miltinoter having a Sensitivity of 100 k Ohn/Volt is needed. For trouble shooting inaide tho controller a buzzer and an Oscilloscope (KO) will be required. Wor: The KO used must not be grounded. Tt should (if possible) be connected to mains by means of an isolation transformer. Yoltage measurements on the power unit must be differential. For checking the controller care must bo taken, that the housing of the KO is connected to zero potential of the controller (Germinal 157). 6.2.2 Fault causes As the NINITRON i dolivered fully tested, problems during start-up are caused in most cases by faults outside the controller such as ~ Engineering errors = Wrong connections = Operating faults = Wrong regulator sdaptations. 6.2.3 Trouble shooting steps + Determine operation condition where the fault occurs * Determine fault symptom With thig information consult the following Table 6-1 of trouble shooting suggestions and locate the fault with ‘the aid of connection plan. If this procedure should not be successful, trouble shooting must be continued ayatematically in or against the direction of signal flow in the power unit, control ~ or regulator circuits. 49 "194 e ‘Table 6-1: Faults and possible causes operat. condition Symptom Possible cause Test required Remarks to fault- elimination Unit switched ON RUN or JOG order (only with FBA) ‘The motor does not start Line voltage at convertor input missing Check Line voltage at terminals 181/182 “Cheok external line input fuses “Check for short “Check thermal overload sottin Replace fuses Eliminate short got for [Link] and reset relay Wain contactor not picked up (with FBA) Sority control voltage at FbA-inputs -Shecke for Link between YDh-torminals 9 and 10 or feedback contact from amature contactor

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