Implementation of a comprehensive control system optimization program that includes regular monitoring, prioritization, and proactive resolution of control loop issues that help to reduce variability, increase reliability, and save millions of dollars in lost productivity and wasted resources.
How much are performance issues costing your facility?
| Phase | Milestone | System Health Monitoring | Launch | Accelerate | Optimize |
|---|---|---|---|---|---|
| PlantESP Maintenance | Daily System Health Report (EMAIL to Customer): | ||||
| PlantESP System Monitoring | |||||
| Apply PlantESP Updates | |||||
| PlantESP Cleanup & Asset Prioritization | PlantESP Configuration Cleanup & Validation | ||||
| Asset Prioritization based on plant hierarchy | |||||
| Loop Assessment | Bad Actor Identification | Top 5 - Site-wide | Top 10 - Prioritized Units | All Bad Actors impacting optimized Unit(s) KPIs | All Bad Actors impacting optimized Unit(s) KPIs |
| Valve Performance Analysis | |||||
| Bad Actor Resolution & Loop Tuning Support | |||||
| Control Strategy Recommendation and Support | Limited to Cascade Setup | Project-based | |||
| Control Strategy Design & Implementation | Control Strategy Design | ||||
| Control Strategy Commissioning Support | |||||
| Performance & Value Tracking | Unit Operation KPIs/Value Driver Assessment | ||||
| Unit Operation Performance Indicator Metrics: ex-PlantESP (Excel; Web-based; etc.) | |||||
| Unit Operation Performance Indicator Metrics: PlantESP -based | |||||
| OCE Performance Scorecard - You vs Industry Averages: | Monthly | Monthly | Monthly | Monthly | |
| Financial Value Estimation | |||||
| Reporting & Followup | Progress Report & Action Plan | Monthly | Monthly | Monthly | Weekly/Monthly |
| Stakeholder Report Out | |||||
| Process Control Roadmap | |||||
| Training | Virtual Training PRIMERS: | 1 | 1-2 | 1-2 | |
| Get A Quote | Get A Quote | Get A Quote | Get A Quote | ||
