Single-channel automated capping system with diffuse reflection sensing for laboratory sample tubes, compatible with 19.5-29.5mm cap diameters and designed for biological safety cabinet operation.
The Automatic Capping Machine (BIO-BK-AC10) is a single-channel automated system designed for efficient screw-cap operations on laboratory sample tubes. The instrument employs diffuse reflection sensing to automatically detect tube presence, eliminating manual button activation during operation and reducing user fatigue in high-throughput workflows. Compatible with tube cap diameters ranging from 19.5 to 29.5mm, the system accommodates most standard laboratory sampling tubes through customizable gripper configurations.
Operating at speeds under 1.8 seconds per cap operation (opening or closing), the machine features one-hand operation capability and an integrated LCD display that tracks work quantity for operational feedback. The compact design (164×295×363mm) permits placement within biological safety cabinets, supporting containment protocols in clinical and research environments where sterile or controlled conditions are required.
The Automatic Capping Machine operates through a diffuse reflection sensing system that automatically detects tube presence without requiring manual activation. When a capped tube is positioned in the gripper assembly, the optical sensor triggers the motorized mechanism to engage with caps ranging from 19.5 to 29.5mm in diameter. The system applies controlled torque to either tighten or loosen screw caps through a single mechanical operation.
The motorized gripper assembly adapts to different cap sizes through configurable gripper settings, ensuring consistent engagement across various tube types. The LCD display interface provides real-time feedback on operation count and system status, while the compact form factor allows integration into confined spaces such as biological safety cabinets. One-hand operation capability reduces ergonomic stress during repetitive capping tasks, with each complete cycle (cap engagement, rotation, and release) completed in under 1.8 seconds.
| Feature | This Product | Category Context |
|---|---|---|
| Operation Speed | Under 1.8 seconds per cap operation | Manual capping typically requires 3-5 seconds per tube |
| Tube Detection Method | Diffuse reflection automatic sensing | Manual positioning or button-activated systems |
| Cap Diameter Range | 19.5-29.5mm compatibility | Many systems require separate fixtures for different cap sizes |
| Operation Tracking | Integrated LCD work quantity display | Manual counting or separate tracking methods |
| Workspace Integration | 164×295×363mm compact design with safety cabinet compatibility | Larger footprints often require dedicated bench space |
| Operation Method | One-hand operation capability | Two-handed operation or manual tube holding required |
This automated capping machine offers rapid sub-1.8 second operation cycles with automatic tube detection, accommodating a wide range of cap sizes through a single configurable system. The compact design enables integration into biological safety cabinets while providing built-in operation tracking and one-handed operation capability.
Verify gripper alignment and torque consistency weekly using reference tubes with known cap tightness.
Maintains consistent closure force across different tube types and prevents over-tightening that could damage caps or threads.
Clean the optical sensor window daily with lint-free cloth to prevent false detection signals.
Contamination on the sensor surface can interfere with automatic tube recognition and cause operation delays.
Allow tubes to reach room temperature before capping if coming from refrigerated storage.
Temperature differences can affect cap thread engagement and may cause inconsistent closure torque.
If the sensor fails to detect tubes consistently, check for proper tube positioning and ensure caps are within the 19.5-29.5mm diameter range.
Detection issues often result from incorrect tube placement or attempting to process incompatible cap sizes.
Record the work quantity display reading at the start and end of each batch for documentation purposes.
Provides accurate sample counting for quality control records and helps identify any missed operations during processing.
Ensure fingers are clear of the gripper mechanism before tube insertion to prevent pinching injuries.
The automated operation begins immediately upon tube detection, leaving minimal time to clear hands from the mechanism.
Process tubes in consistent orientation with caps facing the same direction to optimize sensor detection.
Uniform tube positioning reduces detection variability and ensures consistent gripper engagement across all samples.
Lubricate gripper mechanism monthly according to manufacturer specifications to maintain smooth operation.
Regular lubrication prevents mechanical wear and maintains the sub-1.8 second operation timing specification.
ConductScience provides a standard one-year manufacturer warranty covering defects in materials and workmanship, with technical support available for setup, operation, and troubleshooting assistance.
The following papers provide general scientific background on measurement techniques relevant to this product category. They are not validation studies of this specific instrument.
What tube cap sizes are compatible with the gripper assembly?
The system accommodates screw caps with diameters ranging from 19.5 to 29.5mm through configurable gripper settings, covering most standard laboratory tube types including culture tubes, sample vials, and collection containers.
How does the automatic sensing eliminate manual activation?
The diffuse reflection sensor automatically detects tube presence when positioned in the gripper area, triggering the capping operation without requiring button presses or manual switches during routine use.
Can the unit operate within biological safety cabinets?
Yes, the compact 164×295×363mm design specifically accommodates biological safety cabinet installation, supporting sterile work protocols and containment requirements in clinical and research environments.
What maintenance is required for consistent operation?
Regular cleaning of the gripper assembly and optical sensor, periodic verification of torque consistency, and occasional recalibration of the automatic detection system according to the maintenance schedule.
How accurate is the work quantity tracking?
The LCD display provides precise counting of each completed operation cycle, maintaining an accurate tally for batch documentation, quality control records, and productivity assessment.
What is the difference between this and manual capping methods?
Automated operation reduces repetitive strain, provides consistent torque application, eliminates timing variation between operators, and increases throughput compared to manual cap tightening or loosening.
How quickly can samples be processed during high-throughput workflows?
Each capping operation completes in under 1.8 seconds, enabling processing of approximately 2000 samples per hour under continuous operation conditions.
What power requirements does the system have?
Consult product datasheet for specific electrical requirements and power consumption specifications to ensure compatibility with laboratory power systems.
